Wyco Select-cycle sc1430 User manual

Converter

SELECT-Cycle

VBR-UM-02429-EN-03 (December 2018) User Manual

CONTENTS

Scope of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Unpacking and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Safety Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Terminology and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety Rules and Precautionary Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Hazardous Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Servicing Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Description and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Converter, SELECT-Cycle

Page ii December 2018VBR-UM-02429-EN-03

WARNING: This product can expose you to chemicals including lead, which are known to the State of California

to cause cancer, and Chromium, which are known to the State of California to cause birth defects and/or other

reproductive harm. For more information go to www.P65Warnings.ca.gov

SCOPE OF THIS MANUAL

This manual describes the operation of the SELECT-Cycle Converter 20 Amp and 30 Amp models. A parts list with illustrations

is also included. The electronic version of this manual is available on our website at www.badgermeter.com.

MPORTANTI

Read this manual carefully before attempting any installation or operation. Keep the manual in an accessible location for

future reference.

Unpacking and Inspection

Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such

as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment.

OTE:NIf damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim with the

carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.

SAFETY CONSIDERATIONS

Terminology and Symbols

Indicates a hazardous situation, which, if not avoided, is estimated to be capable of causing death or serious

personal injury.

Indicates a hazardous situation, which, if not avoided, could result in severe personal injury or death.

Indicates a hazardous situation, which, if not avoided, is estimated to be capable of causing minor or

moderate personal injury or damage to property.

Safety Rules and Precautionary Measures

Read, understand and follow all of these instructions before using this equipment. Death or severe injury could result from

failure to follow the safety rules listed below.

Hazardous Voltage

THIS UNIT IS DESIGNED TO PRODUCE HIGH VOLTAGE AND SHOULD BE OPERATED IN A DRY ENVIRONMENT.

NEVER ATTEMPT TO SERVICE WHILE RUNNING. MANY PARTS IN THIS CONVERTER OPERATE AT LINE VOLTAGE. DO NOT

TOUCH. USE ONLY ELECTRICALLY INSULATED TOOLS.

Servicing Information

This equipment should only be serviced by qualified electricians/personnel. Additional instructions are located in the Yaskawa

AC Drive-J1000 Manual and must be read and understood before servicing this converter. Contact Wyco

(1-800-233-9926) if the above mentioned manual was not included with the order or you can go to www.yaskawa.com and

download the manual. Before servicing or removing the cover, disconnect the power supply. Wait 5 minutes before removing

the cover to make sure that the internal components have had time to de-energize/discharge.

OTE:NSome components may remain energized/charged even after being unplugged.

Scope of This Manual

Page 3December 2018 VBR-UM-02429-EN-03

Check that the power LED is not lit. Also check that the output voltage is below 24 Volts before beginning. If the unit is

subjected to an excessive shock by being dropped or impacted, or if the enclosure is damaged, it should be disconnected and

not used until it has been inspected and repaired by qualified electricians/personnel. Check all cables, plugs, and electrical

outlets to be sure that they are not damaged before connecting equipment.

Power Source

CHOOSE THE APPROPRIATE AC POWER SOURCE (230V, SINGLE-PHASE, 50/60 HZ) FOR THE INPUT POWER

THIS CONVERTER.

Environment

This converter should only be used in a well ventilated environment which will allow heat to dissipate. This will prevent

potentially damaging heat build up internally. Do not use in ambient temperatures greater than 105° F (40° C). Keep away

from external heat sources.

Keep the converter away from or do not place the converter on top of something that creates excessive vibration.

Safety Considerations

Page 4 December 2018VBR-UM-02429-EN-03

DESCRIPTION AND FEATURES

The SELECT-Cycle converter is intended to power three-phase, high-cycle vibrators using a standard, single-phase, 50/60 Hz,

230V power source.

Internally, the converter uses a Variable Frequency Drive (VFD). The VFD converts this single-phase power to the required

three-phase 133/200 Hz power required by high-cycle vibrators.

The VFD does this by using the single-phase power to charge a DC bus. It then switches the power on and off very rapidly to

simulate the sinusoidal voltage required by high-cycle vibrators.

Three models are available:

• Model #SC1420 has a plug suitable for a four-prong, turn-locking, 20 A, Nema L1420R receptacle.

• Model #SC1430 has a plug suitable for a four-prong, turn-locking, 20 A, Nema L1430R receptacle.

• Model #SC620 has a plug suitable for a three-prong, turn-locking, 20 A, Nema L620R receptacle.

These converters are identical except for the input power plug used. A minimum of a 15 A supply is required.

The wiring for the input plugs is as follows:

Wire Color Plug Terminal Purpose

White X –115V AC

Black Y +115V AC

Green G Ground

Not Used W Not Used

The frequency of the supplied voltage determines the speed of high-cycle vibrators. This converter outputs three frequencies:

133, 180 and 200 Hz. These frequencies correspond to vibration speeds of 8000, 10,800 and 12,000 vpm. Select this speed

with the SELECT-Cycle rotary switch, which can also be switched to the OFF position.

The vibrators plug into two Hubbell (#HBL7410BG) or Leviton (#7420CR), 20 A, 4-pole receptacle outlets. Two plugs that fit

these receptacles are Pass & Seymour Model #7411SS and Hubbell #7411GBC.

OPERATION

Startup

1. Make sure that the equipment is in good safe working order.

2. Check all cables, plugs and electrical outlets to verify they are not damaged.

3. Make sure that the converter rotary switch is in the OFF position.

4. Make sure that the vibrators are turned OFF.

5. Apply power to the converter.

6. Set the converter to the desired speed.

7. Turn the vibrators ON and OFF as desired.

Shutdown

1. Turn OFF the vibrators.

2. Turn the rotary switch on the converter to the OFF position.

3. Unplug the converter or turn OFF the power to the converter.

Description and Features

Page 5December 2018 VBR-UM-02429-EN-03

DRAWING AND PARTS LIST

Drawing and Parts List

Page 6 December 2018VBR-UM-02429-EN-03

TROUBLESHOOTING

Symptom Possible Cause Solution

Ground Fault Interrupter (GFI) repeatedly

trips

Short in wires between

high-cycle head and

switch

Remove head and check wires for wear. Repair as

required

Short in internal high-

cycle motor Replace high-cycle motor stator assembly

Short in high-cycle cord

or plug Internal drive has

tripped

Replace cord or plug

Vibrators stop while power is still applied

to converter and rotary switch is not off Internal drive has tripped

Unplug converter for two minutes and plug back in

to reset. If the problem persists, have error code on

drive checked by a qualified electrician/personnel.

Refer to drive manual for resolution

Vibrators do not come up to full speed

and converter trips after 2 minutes

Some lower voltage

power sources cannot

start two vibrators at

once

Follow start up procedure in order by powering

drive and turning it to desired speed before turning

on vibrators

Fuses on converter input have blown Excess current applied to

power drive

The drive will internally shut down when most

problems occur. If the fuses blow it is an indication

of a serious problem and the converter should be

returned to the factory. The high-cycle vibrators

should also be thoroughly inspected

Troubleshooting

Page 7December 2018 VBR-UM-02429-EN-03

Converter, SELECT-Cycle

Trademarks appearing in this document are the property of their respective entities.

Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specications without notice, except to the