XTM XTM2000DG User manual

04523 11/22
2000W
DIGITAL
INVERTER
GENERATOR
PLU 654248
XTM2000DG
IMPORTANT
PLEASE FILL SUMP WITH OIL
THIS 4 STROKE ENGINE DOES NOT CONTAIN ENGINE
OIL AND WILL NOT START UNTIL FILLED TO THE
CORRECT LEVEL
Oil type – 4 stroke fully synthetic motor oil, SAE 15W-40
(API SN Category). Oil Capacity - 400ml (Approximately)
Refer to page 8 and page 10 within the Instruction Manual for further details
CUSTOMER SERVICE: Mon - Fri 8.00am - 5.00pm (AEST)
Australia 1300 660 457 New Zealand 0800 474 876

2 3
SUGGESTED APPLICATIONS
These are some suggestions of appliances which could be
powered by this generator. These suggestions cannot all be
run at the same time, please read page 13 for full details:
• Laptop computers up to 700W
• Televisions up to 150W
• DVD/Video players up to 400W
• TV and DVD/Video player combination up to 800W
• AC/DC Camping fridges up to 150W
• Lighting up to 1750W
• Mobile phone/hand held games charging up to 900W
Never exceed 1650W in total when using multiple appliances.
Thank you for purchasing this generator which has passed
through our extensive quality assurance processes. Every
care has been taken to ensure that it reaches you in perfect
condition. However, in the unlikely event that you should
experience a problem, or if you require any assistance
please do not hesitate to contact us;
If you have a problem, call customer service do not return
this generator to the place of purchase.
Due to continual product development, the actual product
may differ slightly from the product pictured.
CUSTOMER SERVICE
Australia: 1300 660 457
New Zealand: 0800 474 876
Operating times: Monday – Friday
8.00 am - 5.00 pm
Australian Eastern Standard Time (AEST)
You are not required to do anything to register your
generator purchase. Please attach the purchase receipt to
this manual and ensure both are kept safe. We hope you
enjoy your new generator, and if you have any problems
call customer service on the above phone numbers. Do not
return to place of purchase.
Note: For convenience we suggest taking a
photocopy of your purchase receipt as the original
may fade.
Smart Marketing Group Pty Ltd (SMG) warrants that this
generator will be free from manufacturing faults or defects
for 12 months from the date of purchase, providing original
purchase receipt is kept and shown when needed and is
subject to the terms and conditions below.
Please take note of serial number and write here for
ease of reference:
Serial Number:
___________________________________________
Date of Purchase:
___________________________________________
Place of Purchase:
___________________________________________
Receipt Number:
___________________________________________
If you encounter any issues with this product,
please call our Customer Service. Do not return
the product to the place of purchase
Section Page
Contents 2
Suggested Applications 2
Introduction 2
Warranty 3-4
General Safety Instructions 3
Specific Safety Instructions 5
Personal Safety 6
General Safety 6-7
Electrical Information 8
Fuel & Oil Information 8
Components & Controls 9
Operating Instructions 10-15
Maintenance Chart 16
Maintenance 17-18
Fault Chart 19-20
Service Log 21
Specifications 23
INTRODUCTION/GENERAL INFORMATION

2 3
UNLEADED 91
PETROL ONLY
NO ETHANOL
ELECTRIC SHOCK
HAZARD
LUBRICATION OF ENGINE
Your engine comes with NO oil in the sump. You will need to
add engine oil, refer to pages 8 and 10 for complete details
and images. Failure to do this may result in damage to the
engine, generator and/or injury to the user.
FUEL - UNLEADED 91 PETROL - NO
ETHANOL
Fuel used in this generator is poisonous. Always wear
approved breathing protection when decanting fuel. If you
get any fuel on your skin or clothes wash the affected area
immediately with soap and water and change your clothes. If
you get fuel in your eyes wash immediately with clean water
and seek medical attention. If any fuel is swallowed DO NOT
induce vomiting, seek immediate medical attention.
Refer to pages 8 and 10 for further details.
GENERAL SAFETY INSTRUCTIONS
Before attempting to operate this generator the following
basic safety precautions should be taken to reduce the risk
of fire, electric shock and personal injury. It is important to
read the instruction manual and to understand applications,
limitations and potential hazards associated with this
generator. It is important that you read, understand and
follow these instructions very carefully. They are designed
for the safety of yourself and others ensuring a long and
trouble free service life from your generator. This generator
is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities, or
lack of experience and knowledge, unless they have been
given supervision or instruction concerning the use of the
appliance by a person responsible for their safety.
If a warranty fault appears within the warranty period,
SMG reserves the right to replace or repair the product.
In the event that SMG chooses to replace the product,
this original warranty will expire at the original date. If the
product includes various accessories or components, only
the defective accessory or component will be replaced or
repaired.
SMG reserves the right to replace defective parts of the
product with parts and components of similar quality, grade
and composition where an identical part or component is not
available.
Products presented for repair may be replaced by
refurbished products of the same type rather than being
repaired. Refurbished parts may be used to repair the
products.
What is covered
• Manufacturing fault or defect.
How to claim under this warranty
• Call customer service, phone number to the left.
• Ensure you have the following: Original purchase receipt,
Model of generator, Serial number of generator.
• Discuss the issue.
• Customer service will advise which authorised service
agent to take the generator to provided the issue is a
warranty one.
• Take generator to authorised service agent for repair.

4 5
any in-transit loss or damage. Assistance under the warranty
will only be made available if the request is made to our
customer service team on the contact numbers listed below
and proof of purchase is provided.
This is a repair only warranty you will need to take the
generator to the authorised service agent after contacting our
customer service centre.
If the product includes various accessories or components,
only the defective accessory or component will be replaced or
repaired.
SMG reserves the right to replace defective parts of the
product with parts and components of similar quality, grade
and composition where an identical part or component is not
available.
Products presented for repair may be replaced by refurbished
products of the same type rather than being repaired.
Refurbished parts may be used to repair the products.
Damage caused by third party accessories is not covered
under this warranty. Damage caused to attached equipment
or third party accessories will not be covered under this
warranty.
Rust and corrosion are not covered under this warranty.
If a warranty fault is found the freight cost will be credited to
the owner. If no fault is found the product will be returned and
any costs associated with the service will be charged to the
owner.
Blockages caused by spider webs, insects, dirt, or accumulated
dust and incorrect oil are not covered by warranty. SMG
reserves the right to replace or repair the appliance within
the warranty period. Parts found to be defective due to a
manufacturing default will be replaced free of charge.
In the event of SMG choosing to replace the appliance, the
warranty will expire at the original date of purchase. If no
warranty fault is found the owner will be advised and the
product will be returned and any costs associated with the
service will be charged to the owner.
Our goods come with guarantees that cannot be excluded
under the Australian Consumer Law. You are entitled to a
replacement or refund for a major failure and for compensation
for any other reasonably foreseeable loss or damage. You
are also entitled to have the goods repaired or replaced if the
goods fail to be of acceptable quality and the failure does not
amount to a major failure. The benefits of this warranty are
in addition to any rights and remedies imposed by Australian
State and Federal legislation that cannot be excluded.
In New Zealand, this SMG warranty is in addition to the
conditions and guarantees which are mandatory as implied by
the New Zealand Consumer Guarantee Act 1993. For service,
spare parts or product information please contact customer
service:
Australia: 1300 660 457
New Zealand: 0800 474 876
CONTACT DETAILS
Smart Marketing Group Pty Ltd
33-35 Lionel Road, Mt. Waverley
Victoria 3149, Australia.
Tel (+613) 9543 7266
Fax (+613) 9543 9839
What is not covered
• Commercial use of generator.
• Use of Generator for hire.
• Use of generator in a commercial premises.
• Damage caused by incorrect oil.
• Damage caused by incorrect fuel or use of E10 ethanol
fuel.
• Damage or deterioration due to transport.
• Damage caused by negligence, misuse, abuse or accident
or incorrect voltage and wattage.
• Any corrosion or rusting.
• Damage caused by incorrect set up and start up.
• Replacement parts due to general wear and tear.
• Generators with serial number defacement, modification
or removal.
• Generators which have been serviced by anyone other
than an authorised SMG service agent.
• Generators with no original purchase receipt.
• Generators which have been on sold, not original
purchaser.
• Damage due non-servicing of generator as is required by
this manual.
• Blockages / damage caused by dust, dirt, spiders webs
or insects.
• Damage caused by the incorrect fitting of accessories.
• Damage caused by overloading, overworking the
generator.
• Damage to attached equipment or third party
accessories.
• Damage caused by attached equipment or third
party accessories.
As soon as you have purchased the generator, we recommend
that you check to make sure it is intact and that you read
the operating instructions carefully before using it. The
purchase receipt for this product is to be retained and must
be presented if making a claim under the terms of the Smart
Marketing Group (SMG) warranty. Bank account statements
are not acceptable for proof of purchase.
This warranty does not cover generators intended for
hire or use in commercial applications or in commercial
premises. The warranty will under no circumstances extend
to reimbursement or payment of damages, whether direct,
indirect or consequential. The warranty is void if there is
evidence the generators has been modified or tampered with
in any way or used with unauthorised accessories without our
consent.
SMG declines any responsibility or liability whatsoever arising
from misuse or abuse, negligent handling of the generators
or if the product has not been installed or failure to comply
with the relevant safety, operating, setting and maintenance
instructions (see further in this manual).
The warranty does not extend to installation or disconnection
costs.
Any item sent freight forward/collect for repair will be
refused. Warranty repairs are free of charge, provided the
appliance is delivered to our service department or authorised
service agent. The generator will need to be returned,
adequately protected in a box. SMG will not be responsible for

4 5
• Never connect this generator to a second generator.
• Never connect this generator to Commercial or Domestic
power supply.
• Always use the generator in an open well ventilated area.
• Unit will become hot during use. Please keep generator
at least one metre (1m) away from buildings, other
equipment, pedestrian areas or flammable materials.
• Never pull the re-coil starter once the generator engine
has started. Any damage caused will not be covered by
warranty.
• Never start or stop the generator with any appliances
attached.
• Ensure the generator has stopped before servicing, or
lubricating etc.
• Do not attempt to modify the generator, guards or the
supplied accessories in any way.
• Do not touch the exhaust. This can become very hot
during operation and can cause serious burns.
• Always check the generator for damaged parts or fuel
leaks, ensure these are fixed before using it.
• Never refuel while smoking or in the vicinity of an open
flame.
• Always wear safety eye wear, ear and breathing
protection when operating or refuelling the generator.
• To avoid a fire if you spill fuel while refuelling, clean up
before starting the generator.
• Never operate or store the generator on its side,
ALWAYS operate or store in an upright manner on firm,
solid ground.
• Your generator is factory set, NEVER attempt to speed
it up as this could endanger the user and damage the
generator and/or attached appliances.
• Never operate the generator in damp, wet or flooded
conditions.
• Before plugging appliances into the generator allow it to
run up to full speed.
• If the generator makes an unfamiliar sound or vibrates
excessively, switch the generator ‘OFF’ immediately.
Investigate the possible cause or consult your authorised
service agent.
• Do not use ANY type of coolant on the generator as a
fatal electric shock could occur.
• Never use coolant in the generator as damage may occur.
• Do not touch the generator with wet hands as this may
cause electrocution.
• Never use your generator on highly conductive surfaces.
e.g. Steel walk ways, metal roof or metal bench, as this
could cause an electric shock.
• Always operate your generator at least two (2) metres
away from conductive surfaces.
• Locate this generator in a convenient place, avoid using
long extension leads.
• If an extension lead is used, avoid leaving it where it may
be damaged by pedestrian or vehicular traffic or cause a
trip and fall hazard.
• Always observe normal safety precautions with ALL
appliances used with this generator.
• Never transport the generator with fuel in the tank.
ALWAYS empty the fuel tank.
• All loads must be kept within the ratings stated on the
name plate. Overloading the generator will damage the
unit or shorten its life. This will not be covered under
warranty.
• Do not tamper or alter any parts as this may cause
personal injury or damage the generator.
• Always disconnect any loads before starting or stopping
the generator.
• When storing the generator always store in a secure well
ventilated area.
• Always store in an upright position. NEVER store or lay
this generator on its side.
WARNING!
Do not use the generator in areas where there is a risk of
explosion or fire from combustible materials. The sparks
possibly caused when using this generator may ignite
combustible materials as well as flammable liquids,
paint, varnish, petrol, flammable gases and dust of an
explosive nature. As a precaution it is recommended
that you consult an expert on a suitable fire extinguisher
and its use. Ensure that the work area is kept clear of
combustible materials.
WARNING!
Do not use the generator indoors or in confined spaces
where exhaust gases, smoke or fumes could reach
dangerous concentrations.
SPECIFIC SAFETY INSTRUCTIONS

6 7
GENERATOR ‘EARTHING’
Always ensure that this generator is “Earthed” correctly
before using. “Earthing” stake and wire has been supplied
with this generator ensure it is used to ensure your safety,
see page 11.
BEWARE OF CHILDREN & PETS
Children and pets should be kept out of the operating
area. Children should not be allowed to touch or operate
generators or touch extension cords. All generators should
be kept out of reach of children. When NOT in use keep
the generator preferably stored or locked in a secure well
ventilated cabinet or room with the fuel tank empty.
GUARD AGAINST ELECTRIC SHOCK
Never touch the generator with wet or damp hands as
electric shock may occur. Always ensure your generator is
connected to ground, i.e. Earthed with the supplied earth
stake, see page 11.
OPERATING ENVIRONMENT
NEVER use your generator indoors. Your generator
produces deadly carbon monoxide and this is harmful and
can caused death. Only use your generator in well ventilated
areas like the outdoors. Do not expose your generator to
rain or use in damp or wet locations. Do not expose your
generator to direct sunlight. Keep the work area well lit.
Do not use your generator in areas where there is a risk
of explosion or fire from combustible materials, flammable
liquids, paint, varnish, petrol, etc flammable gases and dust
of an explosive nature. As a precaution it is recommended
that you consult an expert on selecting and using a
suitable fire extinguisher and have it available for use in an
emergency when operating the generator.
PERSONAL SAFETY
Clothing
Do not wear loose clothing, jewellery or anything that could
get caught in moving machinery. Gloves may be worn when
filling generator with fuel.
Hair
Long hair should be tied back or contained in a protective
covering.
Eye Protection
The use of safety goggles is highly recommended (normal
glasses are not sufficient for eye protection) when using
or refuelling generators. Prescription glasses do not have
safety lenses.
Footwear
Where there is the risk of heavy objects or if there is a
risk of slipping on wet or slippery doors, suitable non–slip,
covered, safety footwear should be worn. Protect your feet
from dropping accidents.
Ear Protection
The use of ear protection is highly recommended when using
generators. The continual noise may damage your ears.
Respiratory Protection
Always wear approved breathing protection when decanting
fuel. ALWAYS use this generator in well ventilated area.
Never use indoors.
Warning! Do not breathe in exhaust fumes. Exhaust fumes
are poisonous and may cause drowsiness, unconsciousness
and even death.
Do Not Over Reach
Do not over reach. Keep a proper footing and maintain your
balance at all times. Avoid using abnormal stances and
awkward body positions.
Stay Alert
Watch what you are doing, use common sense, and never
operate a generator when you are tired, drinking alcohol,
taking drugs or if taking medication that causes drowsiness.
WARNING!
Do not attempt to modify the generator in any way; this will VOID your warranty.
The use of any attachment or accessory other than those recommended in this instruction manual could result in damage
to the generator and could cause injuries to the operator.
This petrol generator complies with Australian / New Zealand and International standards and safety requirements.
Repairs should only be carried out by qualified persons using original spare parts. Failure to do so may result in
considerable danger to the operator.

6 7
MAINTAIN YOUR GENERATOR WITH
CARE
When not using your generator ensure the fuel cock is
‘OFF’. Never leave the fuel cock ‘ON’ as this can damage
the carburettor. Follow the instructions for lubricating and
changing accessories. Keep handles clean, dry and free from
oil and grease. Ensure that ventilation slots are kept clean
and free from dust at all times. Blocked ventilation slots can
cause overheating and damage to the motor. Ensure that the
air and fuel filters are kept clean at all times.
REMOVE ADJUSTING KEYS AND
WRENCHES
Form the habit of always checking to see that any adjusting
keys or wrenches have been removed from the generator
before operating.
CLEANING YOUR GENERATOR
Always stop your generator before you commence cleaning.
Always ensure that your generator has cooled, about one
(1) hour, before cleaning and storing. When cleaning your
generator use only a damp soft cloth. NEVER use liquid or
solvents of any type. All areas can be wiped down.
EXTENSION CORDS & REELS
Inspect extension cords periodically and replace if damaged.
Never use damaged extension cord as these may cause
injury. Always unwind any extension cords fully before
plugging into mains power supply. Protect your extension
cord or reel from sharp objects, excessive heat, damp
conditions or wet locations. Always use a ‘3’ core extension
cord or reel with this generator. Only heavy duty extension
cords intended for and marked ‘outdoor’ use, which are no
longer than 20m.
SELECT A GENERATOR WITH A
SUFFICIENT RATING
Select the right generator for the job. Do not use a generator
to do a job for which it was not designed. Do not force a
small generator to do the job of a heavy duty generator. Any
damage caused by overloading will void the warranty. Do not
use generators for purposes not intended.
PROTECT POWER LEADS FROM
DAMAGE
Always disconnect power cords from a power supply
socket by pulling the plug. Never pull on the cord. Keep the
power lead away from heat, oil, solvents and sharp edges.
If a power lead becomes damaged have it replaced by an
authorised service facility.
FIRE PRECAUTIONS
Always contact your fire authority before using the
generator on fire restricted days. It is not recommended
to use your generator when a total fire ban is in force.
Never refuel your generator while it is still running. Never
connect your generator to a commercial or domestic power
outlet. As a precaution it is recommended that an expert is
consulted on obtaining and using a suitable fire extinguisher.
CHECK DAMAGED PARTS
Before using the generator it should be carefully checked
to determine that it will operate properly and perform its
intended function.
Check for broken or missing parts and have them replaced
or repaired at an authorised service facility. Check any other
condition that may affect the operation of the generator. A
guard or any other part of the generator that is damaged
should be properly repaired or replaced by an authorised
service facility unless otherwise indicated in this instruction
manual.
Any switch that does not operate correctly must be
replaced by an authorised service facility.
DO NOT use the generator if the ‘ON / OFF’ motor switch
does not turn the generator ‘ON’ and ‘OFF’.

8 9
IMPORTANT ELECTRICAL DATA
This generator is fitted with a sealed electrical connection socket that is compatible with the generator. If the electrical
connection socket becomes damaged it must be replaced with a complete assembly that is identical to the original, and
this must be replaced by an authorised service agent. Never connect to an external power supply. If in doubt always
consult a qualified electrician.
FUEL
ONLY USE UNLEADED 91 PETROL (ULP-91RON) - NO ETHANOL
Fuel tank capacity – 4.2 litres (4.2 L)
Use of incorrect fuel and/or oil may damage the generator and will not be covered under warranty.
Do not use E10 or any type of ethanol fuel as this will damage the generator and will not be covered under warranty.
Do not use high octane fuels (greater than 91%) as this will damage the generator and will not be covered under warranty.
• Ensure you use clean fresh unleaded 91 petrol (ULP) - no ethanol
• Use a clean approved container to store your unleaded petrol (ULP) in before decanting into the fuel tank.
• If contaminated (dirty) or old (stale) fuel is used any damage caused will not be covered under warranty.
OIL
CHECK DAILY - ONLY USE 4-STROKE MOTOR OIL
To operate, this generator requires oil in the sump, not supplied. If the generator does not have the correct level
of oil in the sump, it will not run, see note below.
Oil capacity – approximately four hundred millilitres (0.4 L or 400 ml)
Oil type – 4 stroke fully synthetic motor oil, SAE 15W-40 (API SN Category). Non-detergent or 2-Stroke engine oils
will damage the engine and should not be used.
• Always check oil level before using.
• Always use fresh clean oil.
• Change oil every 12 hours or every 3 months.
• If contaminated (dirty) or old (stale) oil is used any damage caused will not be covered under warranty.
NOTE: This generator is fitted with an oil cut out switch and red warning light. If the oil level is empty or low then the
generator WILL NOT start or run and the low oil light will glow when the recoil is pulled.
Always check the oil level before starting the generator.
Never check or add oil while the generator is running.

8 9
1. Low oil level indicator (yellow): this light is off when the
engine is off or when in normal operation with adequate
oil.
A. If the engine is low on oil when you shut it down, the
engine will fail to start up. The yellow light will turn on
when you attempt to pull-start the engine (usually visible
at the moment of start up).
B. If the engine runs low on oil during operation, the engine
will automatically stop running.
2. Output indicator (green): This light is on when power
supply is normal.
3. Overload indicator (red): This indicator light is on when
the generator is overloaded, when the red light turns on
the power supply will be automatically disconnected.
Check the attached products power requirements, refer
page 13. To restore power press the reset button, refer
page 14.
4. Earth bolt point for earth lead
5. Twin AC socket
6. Air filter and oil sump access panel
7. Recoil starter grip
8. Fuel cap and vent lever
9. Fuel tap valve and engine switch
10. Choke lever
11. Economy smart switch (smart throttle)
12. Spark plug panel
810 12
96 7
11
2
3
5
4
13
1
5
230 - 240V AC 230 - 240V AC
OUTPUT
INDICATOR
OVERLOAD
ALARM
LOW OIL
ALARM
SMART THROTTLE
ON OFF
PUSH ON
OFF
RESET
PIC. 1
SPECIFIC SAFETY INSTRUCTIONS

10 11
UNPACKING
Carefully unpack your generator. This generator is heavy
(20kg) and may require two (2) people to lift. Dispose of all
packing material in an environmentally responsible manner.
Open carton, gently lift the generator clear of the carton and
packaging, this may require 2 people. Remove from plastic
bag.
NOTE: Plastic bags can be a danger to young children,
dispose of immediately. Always dispose of packaging in a
responsible manner.
ASSEMBLY
This generator requires no assembly, however the motor
requires oil, 4 stroke fully synthetic motor oil, SAE 15W-40
(API SN Category), to be added to the sump before you can
use, refer to page 8 for specific details.
ADDING LUBRICATING OIL
Always use clean fresh oil as specified on page 8. Incorrect
or old oil can cause the generator to run rough and damage
the motor; this will not be covered by warranty.
1. Ensure that engine is OFF when filling oil.
2. Remove access panel screws (2pcs) and then remove
panel, note it is clipped in at the bottom.
3. Use oil as detailed on page 8, 4 stroke fully synthetic
motor oil, SAE 15W-40 (API SN Category).
4. Ensure generator is level when filling with oil.
DO NOT TIP - USE A FUNNEL (NOT SUPPLIED)
5. Remove oil filler cap, Pic. 2.
6. Only fill oil to the top of the thread, Pic. 3.
7. Ensure that the oil filler cap is screwed on tightly.
8. Fit access panel at the bottom then position at top and
secure with screws (2psc) before attempting to start
generator
NOTE: Check oil daily and especially before use.
FILLING THE FUEL TANK
UNLEADED 91 PETROL - NO
ETHANOL
Always use clean fresh fuel as specified on page 8. Stale fuel
can cause the generator to run rough and damage the motor;
this will not be covered by warranty.
1. Ensure the engine is OFF.
2. Ensure the fuel/engine switch is OFF.
3. Use fresh fuel as detailed on page 8, unleaded petrol.
4. Do not fill fuel tank above the bottom of the fuel filter,
Pic. 4.
5. Ensure that the fuel tank cap is screwed on tightly.
To drain fuel refer to page 15.
PIC. 3
PIC. 4
PIC. 2
Engine Oil Capacity : .L ( mL)
Oil Filler Cap
OPERATING INSTRUCTIONS
WARNING!
Over filling the oil can damage the generator, this
damage will not be covered under warranty.

10 11
GENERATOR ‘EARTHING’
Always ensure that this generator is “Earthed” BEFORE
starting and using.
1. Ensure that engine is OFF when fitting the “Earth” stake
and wire.
2. Attach the wire to the “Earth” point on the generator,
see Pic. 5.
3. Push the attached stake into the ground. Ensure that
this is not a trip hazard when near the generator.
4. Ensure the generator is OFF and cool before removing
the “Earth” stake and wire.
FUEL CAP BREATHER
This generator is fitted with a sealable fuel cap, Pic. 6A.
Seal the fuel cap for storage or transport - rotate the lever
to OFF.
For using the generator the fuel needs to breathe -rotate the
lever to ON.
1. Ensure the ”Earth” stake and wire are attached, Pic. 5.
2. Turn the fuel cap breather lever clockwise to ON.
Note: If fuel cap breather is not on generator will not
operate correctly.
3. Turn the fuel tap and engine switch anti-clockwise
to ON, Pic. 6.
4. Turn choke to CLOSED / START by sliding the choke
lever to the right, Pic. 8.
PIC. 8
PIC. 7
PIC. 5 PIC. 6
PIC.
6A
Earth Point
ON OFF
ECONOMY SMART THROTTLE (PIC.8)
When this switch is turned on your generator will use less
fuel, however only switch on when load of less than 900W
are attached. If a load is higher than 900W switch to OFF.
Also when starting and stopping your generator always
make sure the Economy Smart Throttle switch is OFF.
STARTING YOUR GENERATOR
WARNING!
Never start your generator without “earth” stake
attached or with electrical appliances or power leads
attached.

12 13
6. Hold down the generator firmly with one hand on the
frame, then pull the recoil starter slowly until engaged,
then pull briskly, Pic. 9. This step may need to be
repeated until generator engine starts, this can take up
to about 12 pulls.
7. Allow engine to run up to speed, this usually takes up to
about 5-10 seconds.
8. Slowly turn choke to OPEN / RUN by sliding the choke
lever to the left, Pic. 10.
9. Check that the only illuminated light is the green output
power light. The generator will be running and ready for
use.
1. Ensure all power leads and appliances have been
switched off and disconnected from the generator power
socket.
2. Allow generator to run for 1-2 minutes, this allows the
generator to cool down.
3. Switch economy smart switch to OFF, Pic. 11.
4.
Turn fuel tap and engine switch clockwise to OFF, Pic. 12.
PIC. 10
PIC. 11
PIC. 12
PIC. 9
WARNING!
Never pull the recoil once the engine has started. Any
damage caused will not be covered under warranty.
WARNING!
Before connecting any electrical load to the generator
ensure that the load does not exceed the maximum load
as stated on the rating plate and also check page 13 for
extra details.
Ensure that the mains supply lead is long enough to
reach the generator without any strain.
WARNING!
Never stop your generator with electrical appliances or
power leads attached. Always remove power leads and
appliances before stopping your generator.
In case of emergency, the easiest way to stop the
generator is to directly turn engine switch to OFF
position.
Avoid doing so in non-emergency circumstances as it
carries the risk of damaging the generator.
STOPPING YOUR GENERATOR ON OFF

12 13
AC OUTLET
Your generator is equipped with a 230-240V AC power
socket. This will run a range of devices providing they
are within the limits of the generators output.
NOTE: The peak (surge) power requirements of some
devices e.g. Fridges, Televisions, etc; can be up to
seven (7) times greater than their rated (continuous)
power. Do not over load your generator. The devices
wattage can be found on the data label. See Pic.13.
A basic guide is listed below for some common products.
You can use any combination of appliances provided that
you do not exceed the limits of your generator. For this
generator never exceed 1650W in total when combining
multiple different appliances.
NOTE: When using multiple devices only start one device at a time.
YOUR GENERATOR AC LIMITS
RATED (CONTINUOUS) POWER - 1800W PEAK (SURGE) POWER - 2000W
Note: Long extension leads may reduce the effectiveness of your generators supply power.
TO USE THE 230-240V AC OUTLET
1. Check that the only illuminated light is the green output power. If not turn to page 14, 19 or 20 and fix the problem before
using the generator.
2. Lift the flap and plug your appliance into the outlet socket on the face plate.
3. Turn the appliance on and use as per the manufacturers manual.
4. When finished turn your appliance off.
5. Disconnect appliance from the generator and the flap should close automatically.
NEVER leave any appliances plugged into your generator, always disconnect when appliance is not in use.
Suggested Device Maximum Wattage Suggested Wattage
Bayonet/Screw in globes (home use) Up to 1750W Maximum of 35 x 50W globes
Florescent tubes Up to 1200W Maximum of 60 x 20W globes
Halogen lights Up to 1300W
Power tools Up to 1300W
Laptop computer Up to 700W
DVD/Video players Up to 450W
Portable television Up to 150W
Portable television & DVD/Video player combination Up to 800W
AC/DC Camping fridge Up to 150W
Cooling fans Up to 500W
Heating Up to 1000W
Radio/CD player Up to 1200W
ipod/MP3 player Up to 1400W
Mobile phone charging Up to 900W
Hand held games charging Up to 900W
You can use any combination of appliances provided that you do not exceed the limits of your generator.
For this generator never exceed 1650W in total when combining multiple different appliances.
PIC. 13
Data Label Data Label
USING YOUR GENERATOR

14 15
AC OUTLET
Your generator is equipped with an output indicator light.
When this light goes out and the red light glows, then the
generator will produce NO POWER.
To restart the power supply;
1. Remove the appliance. Check wattage, page 13 or data
label.
2. Press the Reset Button, Pic. 14.
3. Wait 15-20 seconds, the green light should glow and the
red light goes out.
NOTE: If the green light does not glow, then you will need to
stop the generator, go to step 7.
4. Re - attach the appliance.
6. If the output indicator light goes out and the red light
glows, the output power stops then the attached
appliance is either faulty or the appliance’s required
power is greater than the generator’s output, check the
appliances wattage requirements refer, Page 13.
7. Stop the generator, see page 12.
8. Wait 2 minutes.
9. Start generator, see page 11, ensure the green output
indicator light is illuminated.
10. Re - attach the appliance.
11. If the output indicator light goes out and the red light
glows, the output power stops then the attached
appliance is either faulty or the appliance’s required
power is greater than the generator’s output, check the
appliances wattage requirements refer, Page 13.
Output indicator light (green) will remain ON during
operation. However if it goes out and the red light comes
then you have overloaded the generator, see the following
and page 13.
1. Check that the only illuminated light is the green output
power.
2. Lift the flap and plug your appliance into the AC outlet
socket on the face plate.
3. Turn the appliance on and use as per the
manufacturers manual.
4. When finished turn your appliance off.
5. Disconnect appliance from the generator and the flap
should close automatically.
NEVER leave any appliances plugged into your generator,
always disconnect when appliance is not in use.
If the oil level in the motor sump drops to a dangerously low
level then the oil light, yellow, will flicker and the generator
will automatically stop.
If the oil level in the motor sump is dangerously low, then the
generator will not start, however the low oil light, yellow, will
flicker only when the recoil starter is pulled.
If your generator will not start always check the oil
level first.
To add oil or check the oil level, refer page 10.
USING THE AC OUTLET
SAFETY DEVICES
LOW OIL LIGHT
OUTPUT INDICATOR LIGHT
PIC. 14

14 15
If the generator is not to be used or is to be stored for more
than one month the following storage procedure should be
carried out. Drain all the fuel from the fuel tank (refer to
page 18) and the carburettor (see below), ensure that all the
fuel has been drained.
Remove the spark plug and pour approximately one
tablespoon full of clean engine oil into the spark plug hole.
With the ignition turned OFF gently pull on the recoil starter
cord several times. Re-fit the spark plug and continue to pull
the recoil starter cord until the piston is on the compression
stroke (when resistance is felt) then stop pulling.
Store the generator in a dry well ventilated place under a
cover to prevent any dust or debris from accumulating on
the generator.
1. Remove access panel screws (2pcs) and then remove
panel, note it is clipped in at the bottom
2. Place a fuel safe container under the fuel drain
tube, Pic. 15.
3. Loosen the carburettor drain screw and allow fuel to
drain out.
4. Once fuel has drained, secure screw.
5. Discard the old fuel responsibly.
6. Fit access panel at the bottom then position at top and
secure with screws (2pcs).
1. Remove fuel tank cap.
2. Remove the fuel tank filter.
3. Position a fuel safe container next to the generator.
4. Lift and rotate the generator to drain the fuel tank.
5. Once tank is empty place generator on its feet, wipe up
any spills.
6. Replace fuel tank cap.
7. Dispose of fuel in an environmentally responsible manner,
check your local council for disposal locations.
Storage Time Prior to Storing
Less than 1 month No special preparation is required
1 to 2 months Drain fuel from carburettor
2 months to 1 year Empty fuel from fuel tank
Drain fuel from carburettor
1 year or more Empty fuel from fuel tank
Drain fuel from carburettor
Remove spark plug
Put a tablespoon of engine oil into the cylinder through the spark plug hole. Turn the engine
slowly with the recoil to distribute the oil
Reinstall spark plug
Change engine oil
*Use unleaded fuel stabilisers formulated to extend storage life. For recommendations, contact your nearest authorised service centre.
PIC. 15
STORAGE DRAINING THE FUEL TANK
DRAINING THE CARBURETTOR
STORAGE TIME LINE
WARNING!
Generator is heavy and may require 2 people
to lift.
Fuel Drain Hose

16 17
Item Remark Pre-operation
check (daily)
Initial 1 month or
6 hours
Every 3 month
or 12 hours
Every 6 month or
24 hours
Every 12 month
or 48 hours
Spark plug
Check condition
Adjust gap and clean
Replace if required
Engine oil
Check oil level
Replace
Air filter Clean
Replace if required
Fuel Tank
filter
Clean fuel tank filter
Replace if required
Valve
clearance
Check and adjust when
engine is cold
Fuel line
Check fuel hose for
cracks or damage
Replace if required
Exhaust
system
Check for leakage
Tighten or replace
gasket if required
Check exhaust screen
Clean and replace if
required
Carburettor Check choke operation
Fittings/
Fastenings
Check all fittings and
fixtures and tighten if
required
Now that you have purchased your tool, should a need ever exist of repair or service, simply contact your nearest Authorised
Service Centre or other qualified service organisation. Be sure to provide all pertinent facts when you call
or visit.
Call Smart Marketing Group for your closest centre
Aust. 1300 660 457 N.Z. 0800 474 876.
MAINTENANCE CHART
SERVICE

16 17
CHECKING/CLEANING THE AIR
FILTER
For proper performance and long life, keep air filters clean.
1. Remove access panel screws (2pcs) and then remove
panel, note it is clipped in at the bottom
2. Loosen the air filter screw and remove the air filter
panel (Pic. 16).
3. Remove the 2 air filters (Pic. 17).
4. If the filter elements are dirty, clean with warm, soapy
water. Rinse and let dry.
5. Apply a light coat of engine oil to the elements, then
squeeze it out.
6. Replace the elements into the air filter box.
7. Replace air filter cover and tighten the air filter screw.
8. Fit access panel at the bottom then position at top and
secure with screws (2pcs).
NOTE: Do not run the generator without the air filter. Rapid
engine wear will result.
The spark plug must be properly gapped and free of deposits
in order to ensure proper engine operation.
To check:
1. Remove the spark plug cover.
2. Remove the spark plug cap (Pic. 18).
3. Clean any dirt from around base of spark plug.
4. Remove spark plug using socket provided (Pic. 18).
5. Inspect spark plug for damage, and clean with a wire
brush before reinstalling. If insulator is cracked or
chipped, spark plug should be replaced. Make sure
electrode gap is 0.60mm-0.80mm.
NOTE: If replacing, use the following recommended spark
plug: A7RTC.
6. Screw spark plug back by hand, avoid damaging threads
of the cylinder.
7. Put the spark plug back in position and use the spark
plug socket to tighten it. If spark plug is new, use 1/2
turn to compress washer appropriate amount. If reusing
old spark plug, use 1/8 to 1/4 turn for proper washer
compression.
8. Replace spark plug cap.
9. Replace spark plug cover securely.
PIC. 16
PIC. 17
PIC. 18
MAINTENANCE
SPARK PLUG MAINTENANCE
Spark Plug Lead

18 19
CLEANING THE EXHAUST PORT &
MUFFLER
Depending on the type of fuel used, the type and amount of
oil used, and/or your operating conditions, the exhaust port
and muffler may become blocked with carbon deposits. If
you notice a power loss with your petrol-powered tool, you
may need to remove these deposits to restore performance.
We highly recommend that only qualified service technicians
perform this service.
CLEANING THE FUEL TANK FILTER
1. Remove fuel cap.
2. lift out the fuel tank filter.
3. Clean the filter, replace if broken.
4. Dry the filter.
5. Slide back into the fuel tank.
6. Replace fuel cap.
Call Smart Marketing Group for your closest centre
Aust. 1300 660 457 N.Z. 0800 474 876.
1. Start generator.
2. Run generator, without load for about 2-3 minutes.
3. Stop generator and turn the fuel cap breather to off.
4. Remove access panel screws (2pcs) and then remove
panel, note it is clipped in at the bottom
5. Remove oil filler cap.
6. Position oil safe container next to the generator.
7. Lift and tip generator to drain the oil out of the “oil fill”.
8. Once oil sump is empty place generator on its feet, wipe
up any spills.
9. Replace oil filler cap. If changing oil refer to
page 10 for oil filling details.
10. Fit access panel at the bottom then position at top and
secure with screws (2pcs).
NOTE: Improper disposal of engine oil can be harmful to the
environment. If you change oil please dispose of it properly.
Put it in a sealed container and take it to a recycling centre.
Do not discard it in household waste, dump it on the ground
or pour it down a drain
Depending on the type of fuel used, the type and amount
of oil used, your spark arrester on the outside end of the
muffler may become blocked with carbon deposits. If you
notice a power loss with your petrol-powered tool, you may
need to remove these deposits to restore performance.
1. Remove the spark arrester with tools.
2. Brush the excess carbon deposits from the inside of the
spark arrester
3. Refit the spark arrester
Never run your generator without the spark arrester as
sparks may exit the muffler and cause a grass fire.
DRAINING ENGINE OIL CLEANING
CLEANING SPARK ARRESTER
WARNING!
Generator is heavy and may require 2 people to lift.

18 19
Engine won’t
Start
Low Engine
Output
Engine Runs
Erratically
Insufficient
Compression
Sufficient
Compression
Loose Spark Plug
Loose Cylinder
Head Bolt
Damaged Gasket
Tighten Plug
Tighten Bolt
Replace Gasket
FUEL SYSTEM PROBLEMS
No Fuel Supplied
to Combustion
Chamber
Insufficient Pulling
Speed for Starting
Foreign Matter in
Fuel Tank
Clogged Fuel Line
No Fuel in Tank
Fuel Tap Not Open
ELECTRIC SYSTEM PROBLEMS
Combustion
chamber
supplied
with fuel
Poor spark
Pull Recoil Quickly
Clean tank
Clean fuel line
Fill with Correct Fuel,
See Page 8
Rotate START Switch
to ON
Spark plug dirty
with carbon or
wet with fuel
Clean spark plug
Damaged Spark
Plug
Replace Spark Plug
Faulty magneto
Service Agent
Improper
adjustment of
carburetor
Good
Spark
Insufficient
Pulling Speed for
Starting
Pull Recoil Quickly
Wrong Grade
of Fuel Used
Check Grade of Fuel,
Unleaded 91 Petrol,
No Ethanol, see
page 8
Overloading
Check the attached
Appliances', refer
page 13
CORRECTIVE
ACTION
PROBABLE CAUSE
CONDITION
Fill sump with
correct oil,
See page 8
No Oil / Low Oil Level
Overloading
FAULT CHART

20 21
Indicator light ON.
No AC output
Trippedcircuit breaker Reset, refer page 14
EVITCERROCESUACELBABORPNOITIDNOC
ACTION
Poor connection or faulty lead
Broken receptacle
Faulty circuit breaker
Check and repair
Consult Service Agent
Generator problem
Indicator light OFF.
No AC output
Output power too
high or low
EngineRPM set too
highor low
Consult Service Agent
Loose Consult Service Agenttnenopmoc
Internal generator Consult Service Agent
Repairs to your generator should only be carried out by an
authorised service agent.
Call Smart Marketing Group for your closest centre
Aust. 1300 660 457 N.Z. 0800 474 876.
FAULT CHART CONTINUED
REPAIRS
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