Xtreme Polishing Systems Genie Magic 2 User manual

XTREME POLISHING SYSTEMS
2200 NW 32nd Street, # 700
Pompano Beach, FL 33069
www.xtremepolishingsystems.com
[phone]

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1.Index.............................................................................................................................................................. 4
2. GENERAL INFORMATION ....................................................................................................................... 4
2.1.Scope of the manual ........................................................................................................................ 4
2.2.Identifying the machine ................................................................................................................... 5
2.3.Documentation provided with the machine .................................................................................. 5
3.TECHNICAL INFORMATION .................................................................................................................... 5
3.1.General description .......................................................................................................................... 5
3.2. Legend ............................................................................................................................. 6
3.3. Danger zones ............................................................................................................................. 6
4.SAFETY INFORMATION ........................................................................................................................... 7
4.1.Safety regulations ............................................................................................................................ 7
5.HANDLING AND INSTALLATION ........................................................................................................... 10
5.1.Lifting and transporting the packaged machine ......................................................................... 10
5.2.Checks on delivery ........................................................................................................................ 10
5.3. Unpacking ........................................................................................................................... 10
5.4
Power supply batteries (battery models) .................................................................................... 11
5.4.1Batteries: preparation .......................................................................................................... 11
5.4. 2 Batteries: installation and connection ........................................................................... 11
5.5
Battery charger (battery models) ................................................................................................. 13
5.5.1. Choosing the battery charger ....................................................................................... 13
5.5.2
Preparing the battery charger .......................................................................................... 13
5.6
Lifting and transporting the machine ........................................................................................... 13
6.PRACTICAL GUIDE FOR THE OPERATOR ........................................................................................ 14
6.1.Controls - Description .................................................................................................................... 14
6.2.Mounting and adjusting the squeegee ........................................................................................ 15
6.3.Moving the machine when not in operation ............................................................................... 16
6.4.Mounting and changing the brush/drive disks ........................................................................... 16
6.5.Detergents - Instructions ............................................................................................................... 17
6.6. Preparing the machine for work .................................................................................................. 17
6.7 start working .................................................................................................................................... 18
6.8.Some useful tips to get the most from your scrubber drier ...................................................... 20
6-9 Pre-wash ......................................................................................................................................... 20
6.9.1 Drying ................................................................................................................................ 20
6.9.2Draining the dirty water ....................................................................................................... 20
6.10 empty water tank ......................................................................................................................... 21
7. PERIODS OF INACTIVITY ..................................................................................................................... 21
8.BATTERY MAINTENANCE AND CHARGING ...................................................................................... 22
8.1 Charging.......................................................................................................................................... 22
8.1.Recharging procedure ........................................................................................................... 22
9.MAINTENANCE INSTRUCTIONS ......................................................................................................... 22
9.1.Maintenance - General rules ........................................................................................................ 22
9.2.Routine maintenance ..................................................................................................................... 23
9.2.1Suction motor air filter and float switch: cleaning ............................................................ 23
9.3Detergent filter: cleaning ................................................................................................................ 23
9.4Squeegee blades: replacing .......................................................................................................... 23
9.5Fuses: replacement ........................................................................................................................ 25
9.6.Routine maintenance ..................................................................................................................... 25
9.6.1 Daily operations .................................................................................................................. 25
9.6.2 Weekly.................................................................................................................................. 25
9.6.3. Six monthly operations ..................................................................................................... 26
10.Trouble solution....................................................................................................................................... 26
10.1
How to resolve possible problem .............................................................................................. 26

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2
1.Index
2. GENERAL INFORMATION
Read
this manual carefully before carrying out any work on the machine1.
2.1. Scope of the manual
This manual has been written by the Manufacturer and is an integral part of the machine.
It defines the purpose for which the machine has been designed and constructed
and contains all the information required by operators.
In addition to this manual containing all user information, other publications are available
providing
specific information for maintenance personnel.
Constant respect for the instructions guarantees t he safety of the operator and the machine,
low running costs and high quality results and extends the working life of the machine.
Failure to respect the instructions may lead to damage to the operator, machine,
floor being washed and environment.
To find the topic that interests you more rapidly, consult the list of contents at the beginning of the
manual.
Parts of the text requiring special attention are highlighted in bold and preceded by the symbols
illustrated and described here.
! DANGER
Indicates the need for attention in order to avoid a series of consequences which could
cause death or damage to the health of the operator.
IMPORTANT
Indicates the need for attention in order to avoid a series of consequences which could
cause damage to the machine or work environment or financial loss.
INFORMATION
Particularly important instructions.
In line with the company's policy of constant product development and updating, the m anufacturer
reserves the right to make modifications without warning.
Although your machine may differ appreciably from the illustrations in this document, safety and
the information contained in this manual are guaranteed.

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2.2. Identifying the machine
The rating plate l ocated at the rear of the machine provides the following information:
• model code;
• model;
• power supply;
• total nominal power;
• serial number;
• year of fabrication;
• net weight;
• weight fully loaded;
• maximum slope;
• barcode with serial number;
• manufacturer's identification
2.3.
Documentation provided with the machine
• User manual;
• Adhesive slips for ordering spare parts;
3. TECHNICAL INFORMATION
3.1. General description
This machine is a scrubber drier for sweeping, washing and drying flat, horizontal, smooth or
moderately rough, even and obstacle free floors in civil and industrial premises. It is available in
both battery and cable versions to meet all running time and weight requirements.
The scrubber drier spreads a solution of water and detergent in the correct concentration
on the floor and then scrubs it to remove the dirt. By carefully choosing the detergent and
brushes
(or abrasive disks) from the wide range of accessories available, the
machine can be adapted to a wide range of combinations of types of floor and dirt.
The main parts of the machine are as follows :
A suction system incorporated in the machine dries the floor after washing by means of the
low pressure generated in the dirty water drum by the suction motor. The squeegee

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connected to the drum collects the dirty water.
The machine is moved forward by:
Genie Magic 2 mechanical drive: the scrubber drier is provided with a special mechanical
drive
device which exploits the friction between the brush and the floor to
generate a forward movement (for further details, see paragraph 6.7).
3.2. Legend
•
the detergent tank: contains and transports the mixture of clean water and detergent(ref. pic
1) ;
•
the recovery tank : collects the dirty water picked up from the floor after washing(ref. pic 2);
detergent tank recovery tank
pic（1） pic（2）
• ! ! control panel (ref pic 3) ：
control panel
pic（3）
•
head assembly : the main element is the brushes (ref pic 4 and 5) which distribute the
detergent solution on the floor and remove the dirt
MB55 head assembly MB70 head assembly
Pic（4） Pic（5）
l
• ! ! squeegee assembly: wipes and dries the floor by collecting the water ,(ref pic 6 and 7）；
MB55 squeegee assembly MB70 squeegee assembly
pic（6） pic（7）
3.3. Danger zones

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A -Tank assembly: when using certain detergents, danger of irritation for eyes, skin, mucous ,
membranes and respiratory tract and of asphyxia
Danger
represented by the dirt collected from the environment (germs and chemical
substances). Danger of crushing between the two tanks when the dirty water drum is
replaced on the detergent tank.
B -Control panel: danger of short circuit.
C -Bottom of washing head: danger due to brush rotation.
D -Rear wheels: danger of crushing between the wheel and chassis.
E -Battery compartment (in the detergent tank): danger of short circuit between the battery
poles and presence of hydrogen during charging..
4. SAFETY INFORMATION
4.1. Safety regulations
performingmaintenance or any other work on the machine
Read the "User Manual" carefully before start-up and use or before
Rigorously respect all instructions in the Manual (in particular those relating to danger
and important information) and on the safety plates fitted to the machine.The
Manufacturer declines all liability for damage to people or things resulting from failure to
observe the instructions.
The appliance must be used exclusively by persons trained in its use and/or who have
demonstrated
their ability and have been expressly instructed to use the appliance.
The machine must not be used by minors.
The machine must not be used for purposes other than those for which it was expressly
designed.
Do not use the machine in places with inadequate lighting or explosive atmospheres, on public
roads, in the presence of dirt hazardous to health (dust, gas, etc) and in unsuitable
environments.
The machine is designed for temperatures of between +4°C and +35°C when in use and
between
+0°C and +50°C when not in use.
The
machine is designed to work in a humidity of between 30% and 95%.
Never use or pick up flammable liquids or explosives (e.g. petrol, fuel oil, etc), flammable
gases,
dry dusts, acids and solvents (e.g. paint solvents, acetone etc) even if diluted. Never
pick up flaming or incandescent objects.
Never use the machine on slopes or ramps of more than 2%. In the case of slight slopes,
IMPORTANT

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do not use the machine transversally, always manoeuvre with care and do not reverse. When
transporting the machine on steeper ramps or slopes, take the utmost care to avoid tipping up
and/or uncontrolled acceleration. Move the machine on ramps and/or steps only with the
brush head and squeegee raised.
Never park the machine on a slope.
The machine must never be left unattended with the motor or engine on. Before leaving it, turn the
motor or engine off, make sure it cannot move accidentally.
Always pay attention to other people, children in particular, present in the place where you are
working.
Never use he machine to transport people or things or to tow things. Do not tow the machine.
Never rest objects of any weight on the machine for any reason.
Never obstruct ventilation and heat dispersion slits.
Never remove, modify or circumvent safety devices.
Numerous unpleasant experiences have shown that a wide range of personal objects may
cause serious accidents. Before beginning work, remove jewellery, watches, ties, etc.
The
operator must always use personal protection devices - protective apron or overalls, non-slip
waterproof shoes, rubber gloves, protective goggles and ear protectors and mask to protect the
respiratory tract.
Keep the hands away from moving parts.
Never use detergents other than those specified. Follow the instructions on the relative safety
sheet. Detergents should be kept out of reach of children. In the event of contact with the eyes,
wash immediately with abundant water. If swallowed, consult a doctor immediately.
Make sure the power sockets used for the models with cable or battery charger are connected
to a suitable earth system and protected by differential thermal solenoid switches.
Make sure the electrical characteristics of the machine (voltage, frequency, absorbed power)
given on the rating plate are the same as those of the mains electricity supply. The machine
with cable has a three-wire cable and a three pin earthed plug for use in an appropriate earthed
socket. The earth wire is yellow and green. Never connect this wire to anything other than the
earth contact of the socket.
It is indispensable to respect the battery manufacturer's instructions and current legislation. The
batteries should always be kept clean and dry to avoid surface leakage current. Protect the
batteries from impurities such as metal dust.
Never rest tools on the batteries as this could cause short circuit and explosion.
When using battery acid, always follow the relative safety instructions scrupulously.
When using cable models, take care not to crush or pull the power supply cable. Check this
cable periodically for damage. If damaged, the machine must not be used.
In the presence of particularly strong magnetic fields, assess the possible effect on the control
electronics.

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Never wash the machine with water jets.
The fluids collected contain detergent, disinfectant, water and organic and inorganic material.
They must be disposed off in accordance with current legislation.
In the case of malfunction and/or faulty operation, turn the machine off immediately
(Disconnecting it from the mains power supply or batteries) and do not tamper. Contact a
service centre authorized by the Manufacturer.
All maintenance operations must be performed in an adequately lit place and only after
disconnecting the machine from the power supply (in cable model by unplugging the machine
from the socket, in battery models by disconnecting the battery connector).
All work on the electrical system and all maintenance and repair operations other than
those explicitly described in this manual must be performed by specialised personnel expert in
the sector only.
If the power cable, plug or terminals require replacing, make sure the electrical connections and
cable grip inside the control panel are tightly fastened to guarantee the resistance of the cable if
pulled. Then replace the panel carefully to guarantee the safety
of the operator.
Only original accessories and spare parts supplied by the Manufacturer may be used in order to
guarantee safe problem-free operation of the machine. Never use parts removed from other
machines or from other kits.
This machine has been designed and constructed to provide ten years' service from the
fabrication date shown on the rating plate. After this time, whether the machine has been used
or not, it should be disposed of according to current legislation in the country in which it is used:
- the machine must be disconnected from the power supply, emptied of liquids and cleaned;
- the product is classified as WEEE type special waste and is covered by the requisites of the
new environmental protection regulations (2002/96/EC WEEE). It must be disposed of
separately from ordinary waste in compliance with current legislation and standards
Special waste. Do not dispose of with ordinary waste.
Alternatively
the machine must be returned to the Manufacturer for a complete overhaul.
If you decide to stop using the machine, you are recommended to remove the batteries and
dispose of them at an authorised collection centre.
You should also make sure that all parts of the appliance which could represent a hazard,
particularly
to children, are made safe.

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5. HANDLING AND INSTALLATION
5.1. Lifting and transporting the packaged machine
During all lifting operations, make sure the packaged machine is firmly anchored to avoid it
tipping up or being accidentally dropped.Always load/unload lorries in adequately lit areas.
The machine, packaged on a wooden pallet by the Manufacturer, must be loaded using suitable
equipment onto the transporting vehicle. At destination, it must be unloaded using similar means.
A fork lift truck must always be used to lift the packaged body of the machine. Handle with care to
avoid knocking or overturning the machine.
5.2. Checks on delivery
When the carrier delivers the machine, make sure the packaging and machine are both whole and
undamaged. If the machine is damaged, make sure the carrier is aware of the damage and before
accepting the goods, reserve the right (in writing) to request compensation for the damage.
5.3. Unpacking
When unpacking the machine, the operator must be provided with the necessary personal
protection devices (gloves, goggles, etc) to limit the risk of accident.
Unpack the machine as follows:
• cut and remove the plastic straps using scissors or nippers;
• remove the cardboard;
• remove the bag which contains warranty card, parts list in the battery tank
• using a sloping ramp, push the machine backwards off the pallet;
• unpack the brushes and squeegee (ref pic 8 and 9)：
pic（8）pic（9）
• clean the outside of the machine in respect of safety regulations;
• after unpacking the machine, install the batteries (battery models)
IMPORTANT
IMPORTANT

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The packaging may be kept as it can be reused to protect the machine if it is moved to another site
or to a repair workshop.
Otherwise it must be disposed off in compliance with current legislation.
5.4 Power supply batteries (battery models)
Two different types of battery may be installed on these machines:
• tubular leak-proof batteries: the electrolyte level must be checked regularly. When
necessary, top up with distilled water until the plates are covered. Do not overfill (5 mm max.
above the plates).
• gel batteries: this type of battery requires no maintenance.
The technical characteristics must correspond to those indicated in the paragraph on the
technical specification of the machine. The use of heavier batteries could seriously
jeopardise manoeuvrability and lead to the brush motor overheating. Batteries with a lower
capacity and weight will require recharging more frequently.
They must be kept charged, dry and clean and the connections must be tight.
5.4.1Batteries:
preparation
While installing or performing maintenance on the batteries, the operator must be
provided with the necessary personal protection devices (gloves, goggles, overalls, etc)
to limit the risk of accident. Keep away from naked flames, avoid short circuiting the
battery poles, avoid sparks and do not smoke.
The batteries are normally supplied filled with acid and ready for use.
If the batteries are dry, before mounting them on the machine, proceed as follows:
• remove the caps and fill all elements with specific sulphuric acid solution until the plates are
entirely covered (this requires at least a couple of passes for each element);
• leave for 4-5 hours to allow the air bubbles to come to the surface and the plates to absorb
the electrolyte;
• make sure the level of electrolyte is still above the plates and if necessary top up with
sulphuric
acid solution;
• close the caps;
• mount the batteries on the machine (following the procedure described below).
Before starting up the machine for the first time, charge the batteries. Follow the instructions in
the relevant section.
5.4.
2 Batteries: installation and connection
。
! DANGER