Xtreme Polishing Systems Genie Magic 2 User manual
XTREME POLISHING SYSTEMS
2200 NW 32nd Street, # 700
Pompano Beach, FL 33069
www.xtremepolishingsystems.com
(800) 659-5843
Walk-behind floor scrubber -www.xtremepolishingsystems.com
1.Index.............................................................................................................................................................. 4
2. GENERAL
INFORMATION
....................................................................................................................... 4
2.1.Scope
of
the
manual
........................................................................................................................ 4
2.2.Identifying
the
machine
................................................................................................................... 5
2.3.Documentation
provided
with
the
machine
.................................................................................. 5
3.TECHNICAL
INFORMATION
.................................................................................................................... 5
3.1.General
description
.......................................................................................................................... 5
3.2.
Legend
............................................................................................................................. 6
3.3.
Danger
zones
............................................................................................................................. 6
4.SAFETY
INFORMATION
........................................................................................................................... 7
4.1.Safety
regulations
............................................................................................................................ 7
5.HANDLING
AND
INSTALLATION
........................................................................................................... 10
5.1.Lifting
and
transporting
the
packaged
machine
......................................................................... 10
5.2.Checks on delivery ........................................................................................................................ 10
5.3. Unpacking ........................................................................................................................... 10
5.4
Power
supply
batteries
(battery
models)
.................................................................................... 11
5.4.1Batteries:
preparation
.......................................................................................................... 11
5.4.
2
Batteries:
installation
and
connection
........................................................................... 11
5.5
Battery
charger
(battery
models)
................................................................................................. 13
5.5.1.
Choosing
the
battery
charger
....................................................................................... 13
5.5.2
Preparing
the
battery
charger
.......................................................................................... 13
5.6
Lifting
and
transporting
the
machine
........................................................................................... 13
6.PRACTICAL
GUIDE
FOR
THE
OPERATOR
........................................................................................ 14
6.1.Controls
-
Description
.................................................................................................................... 14
6.2.Mounting
and
adjusting
the
squeegee
........................................................................................ 15
6.3.Moving
the
machine
when
not
in
operation
............................................................................... 16
6.4.Mounting
and
changing
the
brush/drive
disks
........................................................................... 16
6.5.Detergents
-
Instructions
............................................................................................................... 17
6.6. Preparing
the
machine
for
work
.................................................................................................. 17
6.7 start working
.................................................................................................................................... 18
6.8.Some
useful
tips
to
get
the
most
from
your
scrubber
drier
...................................................... 20
6-9 Pre-wash
......................................................................................................................................... 20
6.9.1
Drying
................................................................................................................................ 20
6.9.2Draining
the
dirty
water
....................................................................................................... 20
6.10 empty water tank
......................................................................................................................... 21
7. PERIODS
OF
INACTIVITY
..................................................................................................................... 21
8.BATTERY
MAINTENANCE
AND
CHARGING
...................................................................................... 22
8.1 Charging.......................................................................................................................................... 22
8.1.Recharging
procedure
........................................................................................................... 22
9.MAINTENANCE INSTRUCTIONS ......................................................................................................... 22
9.1.Maintenance
-
General
rules
........................................................................................................ 22
9.2.Routine
maintenance
..................................................................................................................... 23
9.2.1Suction
motor
air
filter
and
float
switch:
cleaning
............................................................ 23
9.3Detergent
filter:
cleaning
................................................................................................................ 23
9.4Squeegee
blades:
replacing
.......................................................................................................... 23
9.5Fuses:
replacement
........................................................................................................................ 25
9.6.Routine
maintenance
..................................................................................................................... 25
9.6.1
Daily
operations
.................................................................................................................. 25
9.6.2 Weekly.................................................................................................................................. 25
9.6.3.
Six
monthly
operations
..................................................................................................... 26
10.Trouble solution....................................................................................................................................... 26
10.1
How
to
resolve
possible
problem
.............................................................................................. 26
Walk-behind floor scrubber -www.xtremepolishingsystems.com
2
1.Index
2. GENERAL
INFORMATION
Read
this
manual
carefully
before
carrying
out
any
work
on
the
machine1.
2.1.
Scope
of
the
manual
This
manual
has
been
written
by
the
Manufacturer
and
is
an
integral
part
of
the
machine.
It
defines
the
purpose
for
which
the
machine
has
been
designed
and
constructed
and contains
all
the
information
required
by
operators.
In
addition
to
this
manual
containing
all
user
information,
other
publications
are
available
providing
specific
information
for
maintenance
personnel.
Constant
respect
for
the
instructions
guarantees
t
he
safety
of
the
operator
and
the machine,
low
running
costs
and
high
quality
results
and
extends
the
working
life
of
the machine.
Failure
to
respect
the
instructions
may
lead
to
damage
to
the
operator, machine,
floor
being
washed
and
environment.
To
find
the
topic
that
interests
you
more
rapidly,
consult
the
list
of
contents
at
the beginning
of
the
manual.
Parts
of
the
text
requiring
special
attention
are
highlighted
in
bold
and
preceded
by
the symbols
illustrated
and
described
here.
! DANGER
Indicates the need for attention in order to avoid a series of consequences which could
cause death or damage to the health of the operator.
IMPORTANT
Indicates the need for attention in order to avoid a series of consequences which could
cause damage to the machine or work environment or financial loss.
INFORMATION
Particularly
important
instructions.
In
line
with
the
company's
policy
of
constant
product
development
and
updating,
the
m
anufacturer
reserves
the
right
to
make
modifications
without
warning.
Although
your
machine
may
differ
appreciably
from
the
illustrations
in
this
document, safety
and
the
information
contained
in
this
manual
are
guaranteed.
Walk-behind floor scrubber -www.xtremepolishingsystems.com
2.2.
Identifying
the
machine
The
rating
plate
l
ocated
at
the
rear
of
the
machine
provides
the
following information:
•
model
code;
•
model;
•
power
supply;
•
total
nominal
power;
•
serial
number;
•
year
of
fabrication;
•
net
weight;
•
weight
fully
loaded;
•
maximum
slope;
•
barcode
with
serial
number;
•
manufacturer's
identification
2.3.
Documentation
provided
with
the
machine
•
User
manual;
•
Adhesive
slips
for
ordering
spare
parts;
3.
TECHNICAL
INFORMATION
3.1.
General
description
This
machine
is
a
scrubber
drier
for
sweeping,
washing
and
drying
flat,
horizontal,
smooth
or
moderately
rough,
even
and
obstacle
free
floors
in
civil
and
industrial
premises.
It
is available
in
both
battery
and
cable
versions
to
meet
all
running
time
and
weight requirements.
The
scrubber
drier
spreads
a
solution
of
water
and
detergent
in
the
correct
concentration
on
the
floor
and
then
scrubs
it
to
remove
the
dirt.
By
carefully
choosing
the
detergent
and
brushes
(or
abrasive
disks)
from
the
wide
range
of
accessories
available,
the
machine can
be
adapted
to
a
wide
range
of
combinations
of
types
of
floor
and
dirt.
The
main
parts
of
the
machine
are
as
follows
:
A
suction
system
incorporated
in
the
machine
dries
the
floor
after
washing
by
means
of the
low
pressure
generated
in
the
dirty
water
drum
by
the
suction
motor.
The
squeegee
Walk-behind floor scrubber -www.xtremepolishingsystems.com
connected
to
the
drum
collects
the
dirty
water.
The
machine
is
moved
forward
by:
Genie Magic 2 mechanical drive:
the
scrubber
drier
is
provided
with
a
special
mechanical
drive
device
which
exploits
the
friction
between
the
brush
and
the
floor
to
generate
a forward
movement
(for
further
details,
see
paragraph
6.7).
3.2.
Legend
•
the
detergent
tank:
contains
and
transports
the
mixture
of
clean
water
and detergent(ref. pic
1) ;
•
the
recovery tank
:
collects
the
dirty
water
picked
up
from
the
floor
after washing(ref. pic 2);
detergent
tank
recovery tank
pic（1）
pic（2）
•
! !
control
panel (ref pic 3)
：
control
panel
pic（3）
•
head
assembly
:
the
main
element
is
the
brushes (ref pic 4 and 5)
which distribute
the
detergent
solution
on
the
floor
and
remove
the
dirt
MB55
head
assembly
MB70
head
assembly
Pic（4）
Pic（5）
l
•
! !
squeegee
assembly:
wipes
and
dries
the
floor
by
collecting
the
water
,(ref pic 6 and 7）；
MB55
squeegee
assembly
MB70
squeegee
assembly
pic（6）
pic（7）
3.3.
Danger
zones
Walk-behind floor scrubber -www.xtremepolishingsystems.com
A
-Tank
assembly:
when
using
certain
detergents,
danger
of
irritation
for
eyes,
skin, mucous
,
membranes
and
respiratory
tract
and
of
asphyxia
Danger
represented
by the
dirt
collected
from
the
environment
(germs
and
chemical
substances).
Danger
of crushing
between
the
two
tanks
when
the
dirty
water
drum
is
replaced
on
the
detergent tank.
B
-Control
panel:
danger
of
short
circuit.
C
-Bottom
of
washing
head:
danger
due
to
brush
rotation.
D
-Rear
wheels:
danger
of
crushing
between
the
wheel
and
chassis.
E
-Battery
compartment
(in
the
detergent
tank):
danger
of
short
circuit
between
the battery
poles
and
presence
of
hydrogen
during
charging..
4.
SAFETY
INFORMATION
4.1.
Safety
regulations
performingmaintenance
or
any
other
work
on
the
machine
Read
the
"User
Manual"
carefully
before
start-up
and
use
or
before
Rigorously
respect
all
instructions
in
the
Manual
(in
particular
those
relating
to danger
and
important
information)
and
on
the
safety
plates
fitted
to
the
machine.The
Manufacturer
declines
all
liability
for
damage
to
people
or
things
resulting
from failure
to
observe
the
instructions.
The
appliance
must
be
used
exclusively
by
persons
trained
in
its
use
and/or
who
have
demonstrated
their
ability
and
have
been
expressly
instructed
to
use
the
appliance.
The
machine
must
not
be
used
by
minors.
The
machine
must
not
be
used
for
purposes
other
than
those
for
which
it
was
expressly
designed.
Do
not
use
the
machine
in
places
with
inadequate
lighting
or
explosive
atmospheres,
on public
roads,
in
the
presence
of
dirt
hazardous
to
health
(dust,
gas,
etc)
and
in
unsuitable
environments.
The
machine
is
designed
for
temperatures
of
between
+4°C
and
+35°C
when
in
use
and
between
+0°C
and
+50°C
when
not
in
use.
The
machine
is
designed
to
work
in
a
humidity
of
between
30%
and
95%.
Never
use
or
pick
up
flammable
liquids
or
explosives
(e.g.
petrol,
fuel
oil,
etc),
flammable
gases,
dry
dusts,
acids
and
solvents
(e.g.
paint
solvents,
acetone
etc)
even
if
diluted. Never
pick
up
flaming
or
incandescent
objects.
Never
use
the
machine
on
slopes
or
ramps
of
more
than
2%.
In
the
case
of
slight
slopes,
IMPORTANT
Walk-behind floor scrubber -www.xtremepolishingsystems.com
do
not
use
the
machine
transversally,
always
manoeuvre
with
care
and
do
not
reverse. When
transporting
the
machine
on
steeper
ramps
or
slopes,
take
the
utmost
care
to
avoid tipping
up
and/or
uncontrolled
acceleration.
Move
the
machine
on
ramps
and/or
steps only
with
the
brush
head
and
squeegee
raised.
Never
park
the
machine
on
a
slope.
The
machine
must
never
be
left
unattended
with
the
motor
or
engine
on.
Before
leaving
it, turn
the
motor
or
engine
off,
make
sure
it
cannot
move
accidentally.
Always
pay
attention
to
other
people,
children
in
particular,
present
in
the
place
where
you are
working.
Never use he machine to transport people or things or to tow things. Do not tow the machine.
Never rest objects of any weight on the machine for any reason.
Never obstruct ventilation and heat dispersion slits.
Never remove, modify or circumvent safety devices.
Numerous unpleasant experiences have shown that a wide range of personal objects may
cause serious accidents. Before beginning work, remove jewellery, watches, ties, etc.
The
operator
must
always
use
personal
protection
devices
-
protective
apron
or
overalls, non-slip
waterproof
shoes,
rubber
gloves,
protective
goggles
and
ear
protectors
and
mask
to
protect
the
respiratory
tract.
Keep
the
hands
away
from
moving
parts.
Never
use
detergents
other
than
those
specified.
Follow
the
instructions
on
the
relative safety
sheet.
Detergents
should
be
kept
out
of
reach
of
children.
In
the
event
of
contact with
the
eyes,
wash
immediately
with
abundant
water.
If
swallowed,
consult
a
doctor immediately.
Make sure the power sockets used for the models with cable or battery charger are connected
to a suitable earth system and protected by differential thermal solenoid switches.
Make sure the electrical characteristics of the machine (voltage, frequency, absorbed power)
given on the rating plate are the same as those of the mains electricity supply. The machine
with cable has a three-wire cable and a three pin earthed plug for use in an appropriate earthed
socket. The earth wire is yellow and green. Never connect this wire to anything other than the
earth contact of the socket.
It is indispensable to respect the battery manufacturer's instructions and current legislation. The
batteries should always be kept clean and dry to avoid surface leakage current. Protect the
batteries from impurities such as metal dust.
Never rest tools on the batteries as this could cause short circuit and explosion.
When using battery acid, always follow the relative safety instructions scrupulously.
When using cable models, take care not to crush or pull the power supply cable. Check this
cable periodically for damage. If damaged, the machine must not be used.
In the presence of particularly strong magnetic fields, assess the possible effect on the control
electronics.
Walk-behind floor scrubber -www.xtremepolishingsystems.com
Never wash the machine with water jets.
The fluids collected contain detergent, disinfectant, water and organic and inorganic material.
They must be disposed off in accordance with current legislation.
In the case of malfunction and/or faulty operation, turn the machine off immediately
(Disconnecting it from the mains power supply or batteries) and do not tamper. Contact a
service centre authorized by the Manufacturer.
All maintenance operations must be performed in an adequately lit place and only after
disconnecting the machine from the power supply (in cable model by unplugging the machine
from the socket, in battery models by disconnecting the battery connector).
All work on the electrical system and all maintenance and repair operations other than
those explicitly described in this manual must be performed by specialised personnel expert in
the sector only.
If the power cable, plug or terminals require replacing, make sure the electrical connections and
cable grip inside the control panel are tightly fastened to guarantee the resistance of the cable if
pulled. Then replace the panel carefully to guarantee the safety
of the operator.
Only original accessories and spare parts supplied by the Manufacturer may be used in order to
guarantee safe problem-free operation of the machine. Never use parts removed from other
machines or from other kits.
This machine has been designed and constructed to provide ten years' service from the
fabrication date shown on the rating plate. After this time, whether the machine has been used
or not, it should be disposed of according to current legislation in the country in which it is used:
- the machine must be disconnected from the power supply, emptied of liquids and cleaned;
- the product is classified as WEEE type special waste and is covered by the requisites of the
new environmental protection regulations (2002/96/EC WEEE). It must be disposed of
separately from ordinary waste in compliance with current legislation and standards
Special
waste.
Do
not
dispose
of
with
ordinary
waste.
Alternatively
the
machine
must
be
returned
to
the
Manufacturer
for
a
complete
overhaul.
If
you
decide
to
stop
using
the
machine,
you
are
recommended
to
remove
the
batteries and
dispose
of
them
at
an
authorised
collection
centre.
You
should
also
make
sure
that
all
parts
of
the
appliance
which
could
represent
a
hazard,
particularly
to
children,
are
made
safe.
Walk-behind floor scrubber -www.xtremepolishingsystems.com
5.
HANDLING
AND
INSTALLATION
5.1.
Lifting
and
transporting
the
packaged
machine
During all lifting operations, make sure the packaged machine is firmly anchored to avoid it
tipping up or being accidentally dropped.Always load/unload lorries in adequately lit areas.
The machine, packaged on a wooden pallet by the Manufacturer, must be loaded using suitable
equipment onto the transporting vehicle. At destination, it must be unloaded using similar means.
A fork lift truck must always be used to lift the packaged body of the machine. Handle with care to
avoid knocking or overturning the machine.
5.2. Checks on delivery
When the carrier delivers the machine, make sure the packaging and machine are both whole and
undamaged. If the machine is damaged, make sure the carrier is aware of the damage and before
accepting the goods, reserve the right (in writing) to request compensation for the damage.
5.3. Unpacking
When unpacking the machine, the operator must be provided with the necessary personal
protection devices (gloves, goggles, etc) to limit the risk of accident.
Unpack the machine as follows:
• cut and remove the plastic straps using scissors or nippers;
• remove the cardboard;
• remove the bag which contains warranty card, parts list in the battery tank
• using a sloping ramp, push the machine backwards off the pallet;
• unpack the brushes and squeegee (ref pic 8 and 9)：
pic（8）pic（9）
• clean the outside of the machine in respect of safety regulations;
• after unpacking the machine, install the batteries (battery models)
IMPORTANT
IMPORTANT
Walk-behind floor scrubber -www.xtremepolishingsystems.com
The packaging may be kept as it can be reused to protect the machine if it is moved to another site
or to a repair workshop.
Otherwise it must be disposed off in compliance with current legislation.
5.4
Power
supply
batteries
(battery
models)
Two different types of battery may be installed on these machines:
•
tubular
leak-proof
batteries: the electrolyte level must be checked regularly. When
necessary, top up with distilled water until the plates are covered. Do not overfill (5 mm max.
above the plates).
•
gel
batteries: this type of battery requires no maintenance.
The technical characteristics must correspond to those indicated in the paragraph on the
technical specification of the machine. The use of heavier batteries could seriously
jeopardise manoeuvrability and lead to the brush motor overheating. Batteries with a lower
capacity and weight will require recharging more frequently.
They must be kept charged, dry and clean and the connections must be tight.
5.4.1Batteries:
preparation
While
installing
or
performing
maintenance
on
the
batteries,
the
operator
must
be
provided
with
the
necessary
personal
protection
devices
(gloves,
goggles,
overalls, etc)
to
limit
the
risk
of
accident.
Keep
away
from
naked
flames,
avoid
short
circuiting
the
battery
poles,
avoid
sparks
and
do
not
smoke.
The
batteries
are
normally
supplied
filled
with
acid
and
ready
for
use.
If
the
batteries
are
dry,
before
mounting
them
on
the
machine,
proceed
as
follows:
•
remove
the
caps
and
fill
all
elements
with
specific
sulphuric
acid
solution
until
the plates
are
entirely
covered
(this
requires
at
least
a
couple
of
passes
for
each
element);
•
leave
for
4-5
hours
to
allow
the
air
bubbles
to
come
to
the
surface
and
the
plates
to absorb
the
electrolyte;
•
make
sure
the
level
of
electrolyte
is
still
above
the
plates
and
if
necessary
top
up
with
sulphuric
acid
solution;
•
close
the
caps;
•
mount
the
batteries
on
the
machine
(following
the
procedure
described
below).
Before
starting
up
the
machine
for
the
first
time,
charge
the
batteries. Follow
the instructions
in
the
relevant
section.
5.4.
2
Batteries:
installation
and
connection
。
!
DANGER
Walk-behind floor scrubber -www.xtremepolishingsystems.com
push ensure stopping machine
Make sure you connect the terminals marked with a "+" to the positive poles of the battery.
Do not check the battery charge by sparking.
Follow the instructions given below meticulously as short circuiting the batteries could
cause them to explode。
1)
Make
sure
the
recovery tanks
is
empty
。
2)
Release
the
recovery tank
from
the
detergent
tank by pulling
the
catch( ref pic 10).!
pic（10）
3)
Lift
the
dirty
water
drum
and
tilt
it
backwards
by
about
90°.
This
provides
access
to
the
battery
compartment
(in
the
detergent
tank)
from
above.
。
4)
Place
the
batteries
in
the
compartment
in
the
direction
shown
in
the
drawing
printed
inside
the
compartment
on
the
detergent
tank
。
Mount the batteries on the machine using lifting means suitable for their weight.
The positive and negative poles have different diameters.
4) connect
the
battery
cable and
bridge
terminals
to
the
battery
poles (ref pic 11) and tighten
the
terminals
on
the
poles
pic（11）
IMPORTANT
!
DANGER
Walk-behind floor scrubber -www.xtremepolishingsystems.com
5)Lower
the
dirty
water
drum
into
its
work
position
and
fasten
it
to
the
detergent
tank
。
6)When
using
the
machine,
follow
the
instructions
below
5.5
Battery
charger
(battery
models)
Never allow the batteries to become excessively flat as this could damage them irreparably.
5.5.1.
Choosing
the
battery
charger
Make
sure
the
battery
charger
is
compatible
with
the
batteries
to
be
charged:
-
tubular
lead
batteries
：
a
24V
-
15
A
automatic
charger
is
recommended
。
-
free maintain battery
:
use
a
24V-15A
charger
specific
for
this
type
of
battery
Consult
the battery
charger
manufacturer
and
manual
to
confirm
the
choice.
5.5.2
Preparing
the
battery
charger
If
you
wish
to
use
a
battery
charger
not
provided
with
the
machine,
you
must
fit
it
with
the
connector
supplied
with
the
machine.
To
install
the
connector,
proceed
as
follows:
•
remove
about
13
mm
of
protective
sheath
from
the
red
and
black
wires
of
the
battery
charger;
•
insert
the
wires
into
the
connector
contacts
and
squeeze
them
forcefully
with
suitable pliers;
•
respect
the
polarity
(red
wire
+
black
wire
–)
when
inserting
the
wires
into
the
connector.
5.6
Lifting
and
transporting
the
machine
All phases must be performed in an adequately lit room and adopting the safety measures
most appropriate to the situation.The operator must always use personal protection
devices.
To
load
the
machine
onto
a
means
of
transport,
proceed
as
follows:
•
empty
the
dirty
water
drum
and
detergent
tank;
•
remove
the
squeegee
and
brushes
(or
drive
disks);
•
remove
the
batteries
(in
battery
models);
•
place
the
machine
on
the
pallet
and
fix
it
with
plastic
straps
or
metal
brackets;
IMPORTANT
IMPORTANT
Walk-behind floor scrubber -www.xtremepolishingsystems.com
•
lift
the
pallet
(with
the
machine)
using
a
fork
lift
truck
and
load
it
onto
the
means
of transport;
•
!!!
anchor
the
machine
to
the
means
of
transport
with
cables
connected
to
the
pallet
and
machine
itself
6.
PRACTICAL
GUIDE
FOR
THE
OPERATOR
6.1.
Controls
-
Description
With
reference
to
fig.
6,
the
machine
has
the
following
controls
and
indicator
lights:
• Battery power indicator
:
3 locations and 3 LED lights Total 9 classes show battery
power, high medium,less, each battery indicator has three states, green light means power
is good, yellow means medium, red means less.
Low location yellow LED lights: without electricity, need to be recharged;
Low location Red LED lights: completely discharged, brush plate will stop in few seconds
and brush motor light will be off, It means that the battery is over discharged, It will cause
irreparable damage to Circuit board.
l
Power off :Turn on or off all functions of the machine . It is a safety device. To stop
the machine, press the button.
lBrush motor button
(with light brush plate switch):run or stop bush motor.
lSuction motor button (with light water suction switch):run or stop suction motor.
lThe light will be on When the suction motor is powered.
lWater drain valve (Picture 12): ajust the water yield to clean ground depends on the floor
situation.ajust water yield by rotate water drain valve. Increase by clockwise,decease by
unclockwise.
Picuture (12)
lOperate handle.(Picutre （13），control the operation direction.
Picture (13 )
•
Squeegee
lever:
raises
(when
lifted)
or
lowers
(when
pushed
down)
the squeegee.
Walk-behind floor scrubber -www.xtremepolishingsystems.com
Picture (14)
Step to the end, shift left ; brush plate will down.
Step to the end, shift downward ; brush plate upgrade.
•
Detergent
tank
level
indicator:
the
LED
comes
on
to
indicate
insufficient
water
in
the
detergent
tank.
•
Dirty
water
drum
level
indicator:
when
the
dirty
water
drum
is
full
the
LED
comes
on
and
after
a
few
seconds
the
suction
motor
shuts
down.
6.2.
Mounting
and
adjusting
the
squeegee
The
squeegee
is
responsible
for
the
first
phase
of
drying. To
mount
the
squeegee
on
the
machine,
proceed
as
follows:
1)
check
that
the
squeegee
mount
is
raised,
otherwise
lift
it
by
means
of
the
squeegee
lever;
2)Tighten the two knobs on the squeegee, as shown in Picture (16) below.
!
!
!
!
Picture (16)
!
!
!
3)
slacken
the
two
knobs
at
the
centre
of
the
squeegee;
4)
insert
the
two
threaded
pins
into
the
slots
on
the
support;
5)insert
the
suction
hose
sleeve
fully
into
the
squeegee;
The
squeegee
blades
scrape
the
film
of
water
and
detergent
from
the
floor
and
prepare the
way
Walk-behind floor scrubber -www.xtremepolishingsystems.com
for
perfect
drying.
With
time,
the
constant
rubbing
makes
the
edge
of
the
blade
in
contact
with
the
floor
rounded
and
cracked,
reducing
the
drying
efficiency
and
requiring
it
to
be
replaced.
The
state
of
wear
should
be
checked
frequently.
For
perfect
drying,
the
squeegee
must
be
adjusted
in
such
a
way
that
the
edge
of
the
rear blade
bends
during
operation
by
about
45°
with
resp
ect
to
the
floor
at
every
point.
Adjust the
angle
of
the
blade
during
operation
by
regulating
the
height
of
the
two
wheels positioned
behind
the
squeegee
.
Tighten the middle nut,will add the angle of squeegee support,make the squeegee closer to
ground.loosen middle nut will make squeegee away from ground.As the picture 18(show)
Picture (18)
Loosen the nut on the squeegee wheel ,will make squeegee wheel away from ground,then
squeegee is closer to ground.tighten the nut,will compress squeegee wheel to ground,then
squeegee is further away from ground. Generally, adjusting nut to make two squeegee wheels
just touch ground is ok.
6.3.
Moving
the
machine
when
not
in
operation
To
move
the
machine,
proceed
as
follows:
1)
raise
the
squeegee;
2)
push
the
head
pedal
down
then
to
the
right to
raise
the
head;
3)
move
the
machine
by pulling or pushing
4)
once
you
have
reached
your
destination,
lower
the
head
by
pressing
the
release
pedal
down
and
to
the
left,
then
release
it.
IMPORTANT
Do not leave the machine unattended or parked with the head lifted or the key inserted in
the emergency button.
6.4.
Mounting
and
changing
the
brush/drive
disks
IMPORTANT
Never
work
without
the
brushes
and
drive
disks
perfectly
installed.
Fitting
the
brush
(one
brush
version):
Put the brush plate down the brush plate cover,Pick up the brush plate with both hands
Walk-behind floor scrubber -www.xtremepolishingsystems.com
symmetrically. Rotate clockwise to Make 3 columns fast on the brush motor buckle, rotate
stable is ok.(if the machine shakes when running, it means installation not good,please redo),As
the picture (19) shown.
Picture (19)
Use Cleaning pad:stick cleaning pad onto pad driver first,then install pad driver to scrubber
as the way install brush.
Uninstall brush plate(or pad driver):
Step brush plate footboard then shift right, up the brush plate,then touch and start brush
motor.brush plate or pad driver will be loosen automatically and drop to ground.
6.5.
Detergents
-
Instructions
IMPORTANT
Always
dilute
the
detergent
according
to
the
manufacturer's
instructions.
Do
not
use
sodium
hypochlorite
(bleach)
or
other
oxidants,
particularly
in
strong concentrations.
Do
not
use
solvents
or
hydrocarbons.
The
temperature
of
the water
and
detergent
must
not
exceed
the
maximum
indicated
in
the
technical specification.
They
must
be
free
of
sand
and/or
other
impurities.
The
machine
has
been
designed
for
use
with
low-foam
biodegradable
detergents
made
specifically
for
scrubber
driers.
For
a
complete
and
up-to-date
list
of
the
detergents
and
chemicals
available,
contact
the
Manufacturer:
You
will
be
sent
the
documentation
with
the
"Complete
Cleaning
System"
manual.
Use
products
suitable
for
the
floor
and
dirt
to
be
removed
only.
Follow
the
safety
regulations
on
use
of
detergents
given
in
the
section
"Safety regulations".
6.6. Preparing
the
machine
for
work
IMPORTANT
Before
starting
work,
wear
overalls,
ear
protectors,
non-slip
waterproof
shoes, mask
to
protect
the
respiratory
tract,
gloves
and
all
other
personal
protection
devices
recommended
by
the
supplier
of
the
detergent
used
or
necessitated
by
the work
environment.
Before starting work, proceed as follows:
Walk-behind floor scrubber -www.xtremepolishingsystems.com
Check batter power(please charge first if the power is not enough)
lStep brush plate footboard to release the font brush plate.
lFill with water to the water tank (make sure the recovery tank is empty) before fill
water,please must pay attention to make the solution tank net.
lMake sure the water drain valve is off.
lPick up pad driver with colored cleaning pad or pick frequently-used brush plate depending
on the floor situation.
lMake sure the squeegee is fast and equipped with suction pipe.make sure the back
squeegee rubber is workable.
INFORMATION
If you are using the machine for the first time, we recommend trying it on a large
obstacle-free surface first to acquire the necessary familiarity.
Always empty the dirty water drum before filling the detergent tank again.
For
effective
cleaning
and
to
extend
the
working
life
of
the
machine,
follow
a
few
simple rules:
•
prepare
the
work
area
by
removing
all
possible
obstacles;
•
begin
working
from
the
furthermost
point
to
avoid
walking
on
the
area
you
have
just
cleaned;
•
choose
the
straightest
possible
working
routes;
•
divide
large
floors
into
parallel
rectangular
sections.
If
necessary,
finish
off
by
passing
a
mop
or
rag
rapidly
over
parts
inaccessible
to
the scrubber
drier.
6.7 start working
after installaton, please do as follows:
*connect machine power
*insert battery connection plug to machine body socket.
*low draw bar of squeegee to low squeegee.
*put footboard of front brush plate,make front brush palte completely touch ground.
*Take out ID cards (as the pictuere (2))shown), stop for 3 seconds on the control panel,when
batter power light is on,put ID card back.
Walk-behind floor scrubber -www.xtremepolishingsystems.com
Picture (20)
*touch water sucntion button and brush motor button successively, start working right now.
*control operation handle to go forward to clean ground.
*After bush motor button pressed,the motor start drive brush plate, machine go forward.
Machine go forward with the force that generated between brush plate and ground.
when touch the brush motor button again, It will stop working,touch suction motor switch
again, suction will stop working.
when forward direction is away straight line,adjust with direction adjustment button.
when machine deflect right,adjust by clockwise rotating; or eles adjust by unclockwise rotating.
(as picture(22) shown).
lRegularly check whether water in water tank with water flowing to the brush plate. Add
water when water tank is empty. When water in water tank of water is not enough, LED
light on water tank level indicator will light up to alert the operator. At this time,stop the
machine and empty the solution tank and add water to solution tank.
lDuring cleaning, check the cleaning effect. Rotate the drain valve to adjust water yield
depending requirement.
ladjust working pressure by adjusting Knob. Uncover the water tank, you can see this knob.
Rotate clockwise to increase pressure, counterclockwise rotation can reduce stress.
IMPORTANT
Empty the dirty water drum each time you fill the detergent tank. Never leave the suction
motor on and detergent tap open when parked.
•
when
the
dirty
water
drum
is
full,
the
level
indicator
comes
on and
after
a few
seconds
the
suction
motor
shuts
off.
You
must
stop
working
and
empty
the
tank. To
restart
the
suction
motor,
turn
the
suction
switch
off
and
then
on again.
lWhen the yellow LED light starts blink,it means the battery power is almost exhausted.
Should immediately turn off the brush motor and dry ground as soon as possible.later
close suction motor to avoid excessive battery discharge. Please charge the battery
immediately.
The final cleaning:
lClosev water drain valve.
lLet suction motor continues to work for 2 seconds to dry sewage inside squeegee . Then
touch suction motor button to stop suction motor.
lClose brush motor and suction motor switch,and touch Stop button to close them all.
lLift the squeegee lever to lift the squeegee, to avoid squeegee pressure to the ground
cause strip deformation.
lUninstall brush plate or pad driver from scrubber to avoid distortion.
Walk-behind floor scrubber -www.xtremepolishingsystems.com
lAC machines: Please unplug the AC power plug. Battery machines: Please remove the
battery connector plug from the body socket.
lEmpty and clean the recovery tank.
6.8.
Some
useful
tips
to
get
the
most
from
your
scrubber
drier
In
the
event
of
particularly
stubborn
dirt
on
the
floor,
washing
and
drying
can
be performed
in
two
separate
operations.
6-9 Pre-wash
lTurn on water drain valve.
lStep footboard to low brush plate.
lLightly touch the brush motor button to start bush motor.
lEnsure that the suction motor not work and the squeegee is on the lift position.
lStart cleaning.
Water flow rate must be proportional with the forward speed. slower speed,water needed less.
In some particularly dirty place , you can stay the machine properly there in order to have more
time to separate dirt for cleaner to get better cleaning effect.
6.9.1
Drying
Lower
the
squeegee
and
with
the
suction
motor
on,
pass
over
the
same
area
washed previously.The
result
is
equivalent
to
in-depth
washing
and
subsequent
ordinary
maintenance
will
take
less
time.
To
wash
and
dry
at
the
same
time,
operate
the
brush,
water,
squeegee
and
suction
motor
simultaneously.
6.9.2
Draining
the
dirty
water
!
DANGER
Use suitable personal protection devices.Drain the dirty water with the machine
disconnected from the power supply.
The
dirty
water
drum
drain
hose
is
at
the
back
left
side
of
the
machine. To
empty
the
drum:
Push scrubber to gutter, please do as below process ;
Fold the sewage pipe, as picture (22) show;
Open lid of wastewater pipe, slowly release sewage pipes, as picture in (23), picture (24)
shown;
Walk-behind floor scrubber -www.xtremepolishingsystems.com
For a quick release of sewage, pull sewage pipes completely straight, as picture (25) shown.
Picture (22) Picture (23) Picture (24) Picture (25)
lCheck the amount of water inside the water tank, clean water tank if necessary. To make
cleaning easier, and completely empty the water inside, we recommend that you loose
and lift the sewage tank.
lwhen empty water tank, low water tank and tightly lock on the solution tank top.
lCover back and tighten the sewage pipe plug, put the sewage pipe plug back to pipe
holder.
!WARNING
When Clean water tank, please do not take filter net out, either do not use water jet to the
filter net.
At this time,you can restart cleaning work.
6.10 empty water tank
! DANGER
Please wear appropriate personal protective equipment.Disconnect the machine power
before Empty the water tank,
7. PERIODS
OF
INACTIVITY
If
the
machine
is
not
used
for
some
time,
remove
the
squeegee
and
brushes
(or
drive
disks),
wash
them
and
put
them
away
in
a
dry
place
(preferably
in
a
bag
or
wrapped
in plastic
film)
away
from
dust.
Park
the
machine
with
the
head
lowered.
Make
sure
the
tanks
are
completely
empty
and
perfectly
clean.
Disconnect
the
machine
from
the
power
supply
(depending
on
the
model,
unplug
from
the mains
or
disconnect
the
ANDERSON
connector
from
the
battery
wiring).
Battery models: Completely
recharge
the
batteries
before
storing
them. During
long periods
of
inactivity,
you
should
charge
the
batteries
regularly
(at
least
once
every
two months)
to
keep
them
constantly
at
maximum
charge.
If
you
do
not
charge
the
batteries
regularly,
they
may
be
irrevocably
damaged.
Warning
Table of contents
Popular Scrubber manuals by other brands
Saber Compact
Saber Compact Glide SG28 operating instructions
Nederman
Nederman Single Exhaust Extractor instruction manual
Nilfisk-Advance
Nilfisk-Advance Viper Fang 15B Guide to Machine Operation and Maintenance
Legend Brands
Legend Brands Prochem Ninja Warrior 200 PSI operating instructions
Nilfisk-Advance
Nilfisk-Advance FLOORTEC R 670 P Instructions for use
ECODORA
ECODORA AO.16 L manual
Axminster Trade
Axminster Trade AT60E Original instructions
Kärcher
Kärcher KIRA B 50 manual
Windsor
Windsor Saber Compact QSC20 Operator instructions
Festool
Festool CLEANTEX CT 36 E AC Original operating manual
Numatic
Numatic NX 1K Original instructions
Numatic
Numatic TTB 1840 Operator's instruction manual
