Yamaha PW50 User manual

DIC183
2SA-28199-81
PW50
PW50F
PW50F1
OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
BEDIENUNGSANLEITUNG
Il convient de lire attentivement ce manuel avant la pre-
mière utilisation du véhicule.
Bitte lesen Sie diese Bedienungsanleitung sorgfältig
durch, bevor Sie das Fahrzeug in Betrieb nehmen.
Read this manual carefully before operating this vehicle.

PRINTED IN JAPAN
2014.06-1.4×1 CR
(E,F,G)
DIC183
PRINTED ON RECYCLED PAPER
IMPRIMÉ SUR PAPIER RECYCLÉ
AUF RECYCLINGPAPIER GEDRUCKT
Original instructions
Notice originale
Originalbetriebsanleitung

Read this manual carefully before operating this vehicle.
OWNER’S MANUAL
PW50
PW50F
PW50F1
2SA-28199-81-E0
U2SA81E0.book Page 1 Monday, June 2, 2014 2:00 PM

EAU48176
Readthis manual carefully before operatingthis vehicle. This manual shouldstay with this vehicle if it is sold.
EC Declaration of Conformity
conforming to Directive 98/37/EC, 2006/42/EC
We,YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
PW50 (JYA3PT00000045774– )
(Make, model)
to which this declaration applies, conforms to the essential health
and safety requirements of Directive 98/37/EC, 2006/42/EC
(If applicable)
and to the other relevant Directives of EEC
2004/108/EC
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)
To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Toshiharu Shigeta
Division Manager
Motorcycle Headquarters
PF Development Operations
Date of Issue
18 April , 2014
– –
U2SA81E0.book Page 1 Monday, June 2, 2014 2:00 PM

INTRODUCTION
EAU41075
Congratulations on your purchase of the Yamaha PW50/PW50F/PW50F1. This model is the result of Yamaha’s vast expe-
rience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of crafts-
manship and reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable
at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation
of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention
to the recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
WARNING
EWA10032
Please readthis manual carefully andcompletely before operatingthis motorcycle.
WARNING
EWA14352
This motorcycle is designedandmanufacturedfor off-roaduse only. It is illegal to operate this motorcycle on any
public street, roador highway. Such use is prohibitedby law. This motorcycle complies with almost all state off-
highway noise level andspark arrester laws andregulations. Please check your local ridinglaws andregulations
before operatingthis motorcycle.
AN IMPORTANT SAFETY MESSAGE:
Read this manual carefully and completely before operating this motorcycle. Make sure you understand all instructions.
Pay close attention to the warning and notice labels on the motorcycle.
Never operate a motorcycle without proper training or instruction.
Weight of the rider should not exceed 25 kg (55 lb).
U2SA81E0.book Page 1 Monday, June 2, 2014 2:00 PM

INTRODUCTION
AN IMPORTANT NOTE TO PARENTS:
This motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warn-
ings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ in skills, physical abil-
ities, and judgment. Some children may not be able to operate a motorcycle safely. Parents should supervise their child’s
use of the motorcycle at all times. Parents should permit continued use only if they determine that the child has the ability
to operate the motorcycle safely.
Your motorcycle is equipped with an adjustable speed limiter and a power reduction plate. Yamaha recommends that all
beginners start off with the speed limiter adjusting screw turned in and the power reduction plate installed in the exhaust
manifold to limit the power available while they learn. The limiter screw may be gradually turned out to increase maximum
speed as the beginner becomes more familiar with operating the motorcycle. Parents should decide when to adjust the
motorcycle for more power as their youngster’s riding skills improve. Once the rider can operate with skill at the top speed
permitted by adjusting the speed limiter alone, the power reduction plate can be removed. Since removal of this plate will
result in a significant increase in power, turn the speed limiter back in again; adjust it out in stages as you did before.
Motorcycles are single track vehicles. Their safe use andoperation are dependent upon the use of proper riding
techniques as well as the expertise of the operator. Every operator shouldknow the followingrequirements before
ridingthis motorcycle.
He or she should:
Obtain thorough instructions from a competent source on all aspects of motorcycle operation.
Observe the warnings and maintenance requirements in this Owner’s Manual.
Obtain qualified training in safe and proper riding techniques.
Obtain professional technical service as indicated in this Owner’s Manual and/or when made necessary by mechanical
conditions.
U2SA81E0.book Page 2 Monday, June 2, 2014 2:00 PM

IMPORTANT MANUAL INFORMATION
EAU10134
Particularly important information is distinguished in this manual by the following notations:
*Product and specifications are subject to change without notice.
This is the safety alert symbol. It is usedto alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoidpossible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, couldresult in
death or serious injury.
A NOTICE indicates special precautions that must be taken to avoiddamage to the
vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICE
TIP
U2SA81E0.book Page 1 Monday, June 2, 2014 2:00 PM

IMPORTANT MANUAL INFORMATION
EAU10201
PW50/PW50F/PW50F1
OWNER’S MANUAL
©2014 by Yamaha Motor Co., Ltd.
1st edition, May 2014
All rights reserved.
Any reprintingor unauthorizeduse
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printedin Japan.
U2SA81E0.book Page 2 Monday, June 2, 2014 2:00 PM

TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS..............................................1-1
SAFETY INFORMATION ...................2-1
DESCRIPTION ...................................3-1
Left view ..........................................3-1
Right view........................................3-2
Controls and instruments ................3-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................4-1
Handlebar switch ............................4-1
Speed limiter and power reduction
plate .............................................4-1
Front brake lever .............................4-2
Rear brake lever ..............................4-3
Fuel tank cap...................................4-3
Fuel..................................................4-3
Fuel tank breather hose...................4-5
2-stroke engine oil...........................4-6
Fuel cock.........................................4-6
Starter (choke) lever .......................4-7
Kickstarter .......................................4-7
Seat .................................................4-7
Cable lock (for Europe)....................4-8
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 6-1
Starting and warming up a cold
engine.......................................... 6-1
Starting a warm engine................... 6-1
Starting off ...................................... 6-2
Acceleration and deceleration ........ 6-2
Braking............................................ 6-2
Engine break-in............................... 6-3
Parking............................................ 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................. 7-1
Owner’s tool kit............................... 7-2
Periodic maintenance chart for the
emission control system ............. 7-3
General maintenance and
lubrication chart .......................... 7-4
Checking the spark plug................. 7-6
Removing the power reduction
plate............................................. 7-7
Transmission oil.............................. 7-8
Middle and final gear cases............ 7-9
Cleaning the air filter element ......... 7-9
Cleaning the spark arrester .......... 7-10
Adjusting the carburetor ............... 7-11
Adjusting the engine idling
speed......................................... 7-11
Checking the throttle grip free
play ............................................7-12
Tires ..............................................7-12
Panel wheels .................................7-14
Adjusting the front and rear brake
lever free play ............................7-14
Checking the front and rear brake
shoes .........................................7-15
Checking and lubricating the
cables ........................................7-16
Checking and lubricating the
throttle grip and cable ...............7-16
Adjusting the Autolube pump .......7-16
Lubricating the front and rear
brake levers ...............................7-17
Checking and lubricating the
centerstand................................7-17
Checking the front fork .................7-17
Checking the steering ...................7-18
Checking the wheel bearings........7-18
Front wheel ...................................7-19
Rear wheel ....................................7-20
Troubleshooting ............................7-23
Troubleshooting chart ...................7-24
MOTORCYCLE CARE AND
STORAGE ..........................................8-1
Matte color caution .........................8-1
Care.................................................8-1
Storage............................................8-3
U2SA81E0.book Page 1 Monday, June 2, 2014 2:00 PM

TABLE OF CONTENTS
SPECIFICATIONS............................. 9-1
CONSUMER INFORMATION ......... 10-1
Identification numbers.................. 10-1
INDEX .............................................. 11-1
U2SA81E0.book Page 2 Monday, June 2, 2014 2:00 PM

LOCATION OF IMPORTANT LABELS
1-1
1
EAU48116
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
For Canada
1 2 3,4 7
5,6
U2SA81E0.book Page 1 Monday, June 2, 2014 2:00 PM

LOCATION OF IMPORTANT LABELS
1-2
1For Canada
THIS VEHICLE IS A RESTRICTED USE
MOTORCYCLE AND IS NOT INTENDED FOR
USE ON PUBLIC HIGHWAYS.
CE VÉHICULE EST UNE MOTOCYCLETTE À
USAGE RESTREINT DONT L’USAGE N’EST PAS
DESTINÉ AUX VOIES PUBLIQUES.
3PT-2416E-10
•
C
M
V
S
S
•
C
A
N
A
D
A
•
N
S
V
A
C
•
T
R
A
N
S
P
O
R
T
506
WARNING
3PT-2118K-A1
• BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S
MANUAL AND ALL LABELS.
• NEVER CARRY A PASSENGER. You increase your risk of losing
control if you carry a passenger.
• NEVER OPERATE THIS VEHICLE ON PUBLIC ROADS. You can
collide with another vehicle if you operate this vehicle on a public road.
• ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET,
eye protection, and protective clothing.
AVERTISSEMENT
5PG-2118K-10
• LIRE LE MANUEL DU PROPRIETAIRE AINSI QUE TOUTES LES
ETIQUETTES AVANT D’UTILISER CE VEHICULE.
• NE JAMAIS TRANSPORTER DE PASSAGER. La conduite avec
passager augmente les risques de perte de contrôle.
• NE JAMAIS ROULER SUR DES CHEMINS PUBLICS.
Vous pourriez entrer en collision avec un autre véhicule.
• TOUJOURS PORTER UN CASQUE DE MOTOCYCLISTE
APPROUVE, des lunettes et des vêtements de protection.
12
34
U2SA81E0.book Page 2 Monday, June 2, 2014 2:00 PM

LOCATION OF IMPORTANT LABELS
1-3
1
For Canada
TIRE INFORMATION
Cold tire normal pressure should be set as
follows.
FRONT
REAR
: 100 kPa, {1.00 kgf/cm²}, 15 psi
: 100 kPa, {1.00 kgf/cm²}, 15 psi
3RV-21668-A0
INFORMATION SUR LES PNEUS
La pression des pneus à froid doit normalement
être réglée comme suit.
AVANT
ARRIERE
: 100 kPa, {1.00 kgf/cm²}, 15 psi
: 100 kPa, {1.00 kgf/cm²}, 15 psi
3RV-21668-B0
3JK-82377-00
This spark ignition system meets all requirements
of the Canadian Interference Causing Equipment
Regulations.
Ce système d’allumage par étincelle de véhicule
respecte toutes les exigences du Règlement sur le
matériel brouilleur du Canada.
56
7
U2SA81E0.book Page 3 Monday, June 2, 2014 2:00 PM

LOCATION OF IMPORTANT LABELS
1-4
1For Europe
4
3
21
U2SA81E0.book Page 4 Monday, June 2, 2014 2:00 PM

LOCATION OF IMPORTANT LABELS
1-5
1
For Europe
5PG-2816R-00
100 kPa
1.00 kgf/cm²
15 psi
100 kPa
1.00 kgf/cm²
15 psi
5PG-2156A-10
PW50
2.1 kW 39 kg
5B6-2816R-00
5B6-2817L-00
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
2014
EN16029
12
34
U2SA81E0.book Page 5 Monday, June 2, 2014 2:00 PM

LOCATION OF IMPORTANT LABELS
1-6
1Familiarize yourself with the following pictograms and read the explanatory text.
Read the Owner’s manual.
Always use an approved
helmet and protective gear.
Never use on paved roads.
Use from 6 years old.
Operation of this motorcycle
by children under the age of 6
increase the risk of severe
injury or death.
Never carry passengers.
Adult supervision required for
children.
This unit contains high-
pressure nitrogen gas.
Mishandling can cause an
explosion. Do not incinerate,
puncture or open.
Turn off the main switch after
riding to avoid draining the
battery.
U2SA81E0.book Page 6 Monday, June 2, 2014 2:00 PM

LOCATION OF IMPORTANT LABELS
1-7
1
**.* kPa
*.** kgf/cm²
*.* psi
**.* kPa
*.** kgf/cm²
*.* psi
******
*** kW *** kg
1
23
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
****
1
Use unleaded gasoline only.
Measure the tire pressure
when the tires are cold.
Adjust the tire pressure.
Improper tire pressure can
cause loss of control.
Loss of control can result in
severe injury or death.
1
2
3
Model Name
Max. Power
Mass In Running Order
1Year of construction
U2SA81E0.book Page 7 Monday, June 2, 2014 2:00 PM

LOCATION OF IMPORTANT LABELS
1-8
1For Oceania andSouth Africa
1
2
U2SA81E0.book Page 8 Monday, June 2, 2014 2:00 PM

LOCATION OF IMPORTANT LABELS
1-9
1
For Oceania andSouth Africa
TIRE INFORMATION
Cold tire normal pressure should be set as
follows.
FRONT
REAR
: 100 kPa, {1.00 kgf/cm²}, 15 psi
: 100 kPa, {1.00 kgf/cm²}, 15 psi
3RV-21668-A0
WARNING
3PT-2118K-A1
• BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S
MANUAL AND ALL LABELS.
• NEVER CARRY A PASSENGER. You increase your risk of losing
control if you carry a passenger.
• NEVER OPERATE THIS VEHICLE ON PUBLIC ROADS. You can
collide with another vehicle if you operate this vehicle on a public road.
• ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET,
eye protection, and protective clothing.
12
U2SA81E0.book Page 9 Monday, June 2, 2014 2:00 PM

2-1
2
SAFETY INFORMATION
EAU4093C
Be a Responsible Owner
As the vehicle’s owner, you are re-
sponsible for the safe and proper oper-
ation of your motorcycle.
Motorcycles are single-track vehicles.
Their safe use and operation are de-
pendent upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
know the following requirements be-
fore riding this motorcycle.
He or she should:
Obtain thorough instructions from
a competent source on all aspects
of motorcycle operation.
Observe the warnings and mainte-
nance requirements in this Own-
er’s Manual.
Obtain qualified training in safe
and proper riding techniques.
Obtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made neces-
sary by mechanical conditions.
Never operate a motorcycle with-
out proper training or instruction.
Take a training course. Beginners
should receive training from a cer-
tified instructor. Contact an autho-
rized motorcycle dealer to find out
about the training courses nearest
you.
Safe Riding
Perform the pre-operation checks
each time you use the vehicle to make
sure it is in safe operating condition.
Failure to inspect or maintain the vehi-
cle properly increases the possibility of
an accident or equipment damage.
See page 5-1 for a list of pre-operation
checks.
This motorcycle is designed for
off-road use only, therefore, it is il-
legal to operate it on public
streets, roads, or highways, even
a dirt or gravel one. Off-road use
on public lands may be illegal.
Please check local regulations be-
fore riding.
This motorcycle is designed to
carry the operator only. No pas-
sengers.
The failure of motorists to detect
and recognize motorcycles in traf-
fic is the predominating cause of
automobile/motorcycle accidents.
Many accidents have been
caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
pears to be very effective in reduc-
ing the chance of this type of
accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are
approaching and passing
through intersections, since in-
tersections are the most likely
places for motorcycle accidents
to occur.
• Ride where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
• Never maintain a motorcycle
without proper knowledge.
Contact an authorized motorcy-
cle dealer to inform you on ba-
sic motorcycle maintenance.
Certain maintenance can only
be carried out by certified staff.
U2SA81E0.book Page 1 Monday, June 2, 2014 2:00 PM