Yamaha Royal Star Tour Deluxe XVZ13CTW 2006 User manual

INTRODUCTION
EAU10100
Welcome to the Yamaha world of motorcycling!
As the owner of the Royal Star™ Tour Deluxe™, you are benefiting from Yamaha’s vast experience and newest technology
regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your Royal Star™ Tour Deluxe™. The
owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safe-
guard yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
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IMPORTANT MANUAL INFORMATION
EAU10151
Particularly important information is distinguished in this manual by the following notations:
NOTE:
●This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle
is subsequently sold.
●Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcycle
and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
WARNING
EWA10030
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
*Product and specifications are subject to change without notice.
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to the
motorcycle operator, a bystander, or a person inspecting or repairing the motor-
cycle.
A CAUTION indicates special precautions that must be taken to avoid damage to
the motorcycle.
A NOTE provides key information to make procedures easier or clearer.
WARNING
CAUTION:
NOTE:
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IMPORTANT MANUAL INFORMATION
EAU10200
XVZ13CTW
OWNER’S MANUAL
©2006 by Yamaha Motor Co., Ltd.
1st edition, July 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
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TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1
Location of important labels ............1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-3
Cruise control system .....................3-5
Handlebar switches ........................3-6
Clutch lever .....................................3-7
Shift pedal .......................................3-8
Brake lever .....................................3-8
Brake pedal ....................................3-8
Fuel tank cap ..................................3-9
Fuel .................................................3-9
Fuel cock ......................................3-10
Starter (choke) knob .....................3-11
Locking the steering with a
padlock ......................................3-12
Rider seat .....................................3-12
Passenger backrest ......................3-13
Helmet holder ...............................3-14
Windshield ....................................3-15
Sidecases .....................................3-16
Adjusting the front fork ..................3-17
Adjusting the shock absorber
assembly ................................... 3-17
Sidestand ..................................... 3-18
Ignition circuit cut-off system ........3-19
Auxiliary DC connector ................. 3-21
PRE-OPERATION CHECKS ............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting and warming up a cold
engine ......................................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR ................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing cowlings
and panels .................................. 6-6
Checking the spark plugs ...............6-9
Engine oil and oil filter cartridge ... 6-10
Final gear oil ................................. 6-13
Coolant ......................................... 6-14
Cleaning the air filter elements .... 6-16
Adjusting the carburetors ............. 6-17
Adjusting the engine idling
speed ........................................ 6-18
Checking the throttle cable free
play ........................................... 6-18
Valve clearance ........................... 6-19
Tires ............................................. 6-19
Cast wheels ................................. 6-21
Clutch lever .................................. 6-22
Adjusting the brake lever free
play ........................................... 6-22
Adjusting the rear brake light
switch ....................................... 6-23
Checking the front and rear brake
pads .......................................... 6-23
Checking the brake and clutch
fluid levels ................................. 6-24
Changing the brake and clutch
fluids ......................................... 6-25
Checking and lubricating the
cables ....................................... 6-25
Checking and lubricating the
throttle grip and cable ............... 6-26
Checking and lubricating the
brake and shift pedals .............. 6-26
Checking and lubricating the
brake and clutch levers ............ 6-27
Checking and lubricating the
sidestand .................................. 6-27
Checking the front fork ................. 6-27
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TABLE OF CONTENTS
Checking the steering ...................6-28
Checking the wheel bearings .......6-29
Battery ..........................................6-29
Replacing the fuses ......................6-30
Replacing the headlight bulb ........6-32
Replacing a turn signal light bulb
or the tail/brake light bulb ..........6-33
Replacing the auxiliary light
bulb ...........................................6-34
Supporting the motorcycle ............6-35
Troubleshooting ............................6-35
Troubleshooting charts .................6-36
MOTORCYCLE CARE AND
STORAGE ..........................................7-1
Matte color caution .........................7-1
Care ................................................7-1
Storage ...........................................7-3
SPECIFICATIONS .............................8-1
CONSUMER INFORMATION.............9-1
Identification numbers ....................9-1
Motorcycle noise regulation (for
Australia) .....................................9-2
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1-1
1
SAFETY INFORMATION
EAU10251
MOTORCYCLES ARE SINGLE
TRACK VEHICLES. THEIR SAFE USE
AND OPERATION ARE DEPENDENT
UPON THE USE OF PROPER RIDING
TECHNIQUES AS WELL AS THE EX-
PERTISE OF THE OPERATOR. EV-
ERY OPERATOR SHOULD KNOW
THE FOLLOWING REQUIREMENTS
BEFORE RIDING THIS MOTOR-
CYCLE.
HE OR SHE SHOULD:
●OBTAIN THOROUGH INSTRUC-
TIONS FROM A COMPETENT
SOURCE ON ALL ASPECTS OF
MOTORCYCLE OPERATION.
●OBSERVE THE WARNINGS AND
MAINTENANCE REQUIRE-
MENTS IN THE OWNER’S MAN-
UAL.
●OBTAIN QUALIFIED TRAINING
IN SAFE AND PROPER RIDING
TECHNIQUES.
●OBTAIN PROFESSIONAL TECH-
NICAL SERVICE AS INDICATED
BY THE OWNER’S MANUAL
AND/OR WHEN MADE NECES-
SARY BY MECHANICAL CONDI-
TIONS.
Safe riding
●Always make pre-operation
checks. Careful checks may help
prevent an accident.
●This motorcycle is designed to car-
ry the operator and a passenger.
●The failure of motorists to detect
and recognize motorcycles in traf-
fic is the predominating cause of
automobile/motorcycle accidents.
Many accidents have been caused
by an automobile driver who did
not see the motorcycle. Making
yourself conspicuous appears to
be very effective in reducing the
chance of this type of accident.
Therefore:
•Wear a brightly colored jacket.
•Use extra caution when ap-
proaching and passing through
intersections, since intersec-
tions are the most likely places
for motorcycle accidents to oc-
cur.
•Ride where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
●Many motorcycle accidents in-
volve inexperienced operators. In
fact, many operators who have
been involved in accidents do not
even have a current motorcycle li-
cense.
•Make sure that you are qualified
and that you only lend your
motorcycle to other qualified op-
erators.
•Know your skills and limits.
Staying within your limits may
help you to avoid an accident.
•We recommend that you prac-
tice riding your motorcycle
where there is no traffic until you
have become thoroughly famil-
iar with the motorcycle and all of
its controls.
●Many motorcycle accidents have
been caused by error of the motor-
cycle operator. A typical error
made by the operator is veering
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SAFETY INFORMATION
1-2
1
wide on a turn due to EXCESSIVE
SPEED or undercornering (insuffi-
cient lean angle for the speed).
•Always obey the speed limit and
never travel faster than warrant-
ed by road and traffic conditions.
•Always signal before turning or
changing lanes. Make sure that
other motorists can see you.
●The posture of the operator and
passenger is important for proper
control.
•The operator should keep both
hands on the handlebar and
both feet on the operator foot-
rests during operation to main-
tain control of the motorcycle.
•The passenger should always
hold onto the operator, seat
strap, or grab bar, if equipped,
with both hands and keep both
feet on the passenger footrests.
•Never carry a passenger unless
he or she can firmly place both
feet on the passenger footrests.
●Never ride under the influence of
alcohol or other drugs.
●This motorcycle is designed for on-
road use only, therefore, it is not
suitable for off-road use.
Protective apparel
The majority of fatalities from motor-
cycle accidents are the result of head
injuries. The use of a safety helmet is
the single most critical factor in the pre-
vention or reduction of head injuries.
●Always wear an approved helmet.
●Wear a face shield or goggles.
Wind in your unprotected eyes
could contribute to an impairment
of vision which could delay seeing
a hazard.
●The use of a jacket, heavy boots,
trousers, gloves, etc., is effective in
preventing or reducing abrasions
or lacerations.
●Never wear loose-fitting clothes,
otherwise they could catch on the
control levers, footrests, or wheels
and cause injury or an accident.
●Never touch the engine or exhaust
system during or after operation.
They become very hot and can
cause burns. Always wear protec-
tive clothing that covers your legs,
ankles, and feet.
●Passengers should also observe
the precautions mentioned above.
Modifications
Modifications made to this motorcycle
not approved by Yamaha, or the re-
moval of original equipment, may ren-
der the motorcycle unsafe for use and
may cause severe personal injury.
Modifications may also make your
motorcycle illegal to use.
Loading and accessories
Adding accessories or cargo to your
motorcycle can adversely affect stabili-
ty and handling if the weight distribution
of the motorcycle is changed. To avoid
the possibility of an accident, use ex-
treme caution when adding cargo or
accessories to your motorcycle. Use
extra care when riding a motorcycle
that has added cargo or accessories.
Here are some general guidelines to
follow if loading cargo or adding acces-
sories to your motorcycle:
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SAFETY INFORMATION
1-3
1
Loading
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.
When loading within this weight limit,
keep the following in mind:
●Cargo and accessory weight
should be kept as low and close to
the motorcycle as possible. Make
sure to distribute the weight as
evenly as possible on both sides of
the motorcycle to minimize imbal-
ance or instability.
●Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories and cargo are securely
attached to the motorcycle before
riding. Check accessory mounts
and cargo restraints frequently.
●Never attach any large or heavy
items to the handlebar, front fork,
or front fender. These items, in-
cluding such cargo as sleeping
bags, duffel bags, or tents, can
create unstable handling or slow
steering response.
Accessories
Genuine Yamaha accessories have
been specifically designed for use on
this motorcycle. Since Yamaha cannot
test all other accessories that may be
available, you must personally be re-
sponsible for the proper selection, in-
stallation and use of non-Yamaha
accessories. Use extreme caution
when selecting and installing any ac-
cessories.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing”when mounting accessories.
●Never install accessories or carry
cargo that would impair the perfor-
mance of your motorcycle. Care-
fully inspect the accessory before
using it to make sure that it does
not in any way reduce ground
clearance or cornering clearance,
limit suspension travel, steering
travel or control operation, or ob-
scure lights or reflectors.
•Accessories fitted to the handle-
bar or the front fork area can
create instability due to improper
weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
•Bulky or large accessories may
seriously affect the stability of
the motorcycle due to aerody-
namic effects. Wind may at-
tempt to lift the motorcycle, or
the motorcycle may become un-
stable in cross winds. These ac-
cessories may also cause
instability when passing or being
passed by large vehicles.
•Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-
Maximum load:
201 kg (443 lb)
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SAFETY INFORMATION
1-4
1
tor and may limit control ability,
therefore, such accessories are
not recommended.
●Use caution when adding electri-
cal accessories. If electrical acces-
sories exceed the capacity of the
motorcycle’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Gasoline and exhaust gas
●GASOLINE IS HIGHLY FLAMMA-
BLE:
•Always turn the engine off when
refueling.
•Take care not to spill any gaso-
line on the engine or exhaust
system when refueling.
•Never refuel while smoking or in
the vicinity of an open flame.
●Never start the engine or let it run
for any length of time in a closed
area. The exhaust fumes are poi-
sonous and may cause loss of
consciousness and death within a
short time. Always operate your
motorcycle in an area that has ad-
equate ventilation.
●Always turn the engine off before
leaving the motorcycle unattended
and remove the key from the main
switch. When parking the motor-
cycle, note the following:
•The engine and exhaust system
may be hot, therefore, park the
motorcycle in a place where pe-
destrians or children are not like-
ly to touch these hot areas.
•Do not park the motorcycle on a
slope or soft ground, otherwise it
may fall over.
•Do not park the motorcycle near
a flammable source (e.g. a kero-
sene heater, or near an open
flame), otherwise it could catch
fire.
●When transporting the motorcycle
in another vehicle, make sure that
it is kept upright and that the fuel
cock is turned to “ON”or “RES”(for
vacuum type) / “OFF”(for manual
type). If it should lean over, gaso-
line may leak out of the carburetor
or fuel tank.
●If you should swallow any gaso-
line, inhale a lot of gasoline vapor,
or allow gasoline to get into your
eyes, see your doctor immediately.
If any gasoline spills on your skin
or clothing, immediately wash the
affected area with soap and water
and change your clothes.
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SAFETY INFORMATION
1-6
1
12
Before
you
operate
this
vehicle,
read
the
owner’s
manual.
Prima
di
usare
il
veicolo,
leggete
il
manuale
di
istruzioni.
Lire
le
manuel
du
propriétaire
avant
d’utiliser
ce
véhicule.
Lesen
Sie
die
Bedienungsanleitung
bevor
Sie
dieses Fahrzeug
fahren.
Antes
de
conducir
este
vehículo,
lea
el
Manual
del
Propietario.
5RU-21568-00
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DESCRIPTION
2-1
2
EAU10410
Left view
1. Shift pedal (page 3-8)
2. Starter (choke) knob (page 3-11)
3. Fuel cock (page 3-10)
4. Fuel tank cap (page 3-9)
5. Battery (page 6-29)
6. Coolant reservoir (page 6-14)
7. Fuse box 2 (page 6-30)
8. Helmet holder (page 3-14)
9. Sidecase (page 3-16)
10.Tail/brake light (page 6-33)
11.Rear turn signal light (page 6-33)
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DESCRIPTION
2-2
2
EAU10420
Right view
1. Muffler
2. Owner’s tool kit (page 6-1)
3. Passenger backrest (page 3-13)
4. Passenger seat (page 3-12)
5. Shock absorber assembly air valve (page 3-17)
6. Rider seat (page 3-12)
7. Fuel tank (page 3-9)
8. Front fork air valve (page 3-17)
9. Windshield (page 3-15)
10.Headlight (page 6-32)
11.Front turn signal light (page 6-33)
12.Fuse box 1 (page 6-30)
13.Brake pedal (page 3-8)
14.Rider footrest
15.Passenger footrest
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DESCRIPTION
2-3
2
EAU10430
Controls and instruments
1. Clutch lever (page 3-7)
2. Left handlebar switches (page 3-6)
3. Speedometer unit (page 3-3)
4. Main switch/steering lock (page 3-1)
5. Right handlebar switches (page 3-6)
6. Throttle grip (page 6-18)
7. Brake lever (page 3-8)
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INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU10460
Main switch/steering lock
The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
EAU10650
ON
All electrical systems are supplied with
power, the headlight, meter lighting,
taillight and auxiliary light come on, and
the engine can be started. The key can-
not be removed.
EAU10660
OFF
All electrical systems are off. The key
can be removed.
EAU10690
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved.
To lock the steering
1. Turn the handlebars all the way to
the left or right.
2. Push the key in from the “OFF”po-
sition, and then turn it to “LOCK”
while still pushing it.
3. Remove the key.
To unlock the steering
Push the key into the main switch, and
then turn it to “OFF”while still pushing
it.
WARNING
EWA10060
Never turn the key to “OFF”or
“LOCK”while the vehicle is moving,
otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident. Make
sure that the vehicle is stopped be-
fore turning the key to “OFF”or
“LOCK”.
1. Push.
2. Turn.
1. Push.
2. Turn.
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INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
EAU35141
ACC (Accessory)
The auxiliary DC connector can be
used in this position. Do not use the ac-
cessory position for an extended period
of time, otherwise the battery may dis-
charge.
The key cannot be removed.
EAU11003
Indicator and warning lights
EAU11020
Turn signal indicator light “”
This indicator light flashes when the
turn signal switch is pushed to the left or
right.
EAU11060
Neutral indicator light “”
This indicator light comes on when the
transmission is in the neutral position.
EAU11080
High beam indicator light “”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11120
Oil level warning light “”
This warning light comes on when the
engine oil level is low.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”.
If the warning light does not come on
for a few seconds, then go off, have a
Yamaha dealer check the electrical cir-
cuit.
NOTE:
Even if the oil level is sufficient, the
warning light may flicker when riding on
a slope or during sudden acceleration
or deceleration, but this is not a mal-
function.
EAU11380
Cruise control indicator lights
See page 3-5 for an explanation of
these indicator lights.
1. High beam indicator light “”
2. Cruise control indicator lights
3. Oil level warning light “”
4. Turn signal indicator light “”
5. Engine trouble warning light “”
6. Overdrive indicator light “O/D”
7. Coolant temperature warning light “”
8. Neutral indicator light “”
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INSTRUMENT AND CONTROL FUNCTIONS
3-3
3
EAU11440
Coolant temperature warning light
“”
This warning light comes on when the
engine overheats. When this occurs,
stop the engine immediately and allow
the engine to cool.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”.
If the warning light does not come on
for a few seconds, then go off, have a
Yamaha dealer check the electrical cir-
cuit.
CAUTION:
ECA10020
Do not operate the engine if it is
overheated.
EAU11450
Overdrive indicator light “O/D”
This indicator light comes on when the
transmission is in overdrive (5th gear).
EAU11480
Engine trouble warning light “”
This warning light comes on when an
electrical circuit monitoring the engine
is defective. When this occurs, have a
Yamaha dealer check the self-diagno-
sis system.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”. If the warning light does not come
on for a few seconds, then go off, have
a Yamaha dealer check the electrical
circuit.
EAU35151
Speedometer unit
The speedometer unit is equipped with
the following:
●a digital speedometer (which
shows riding speed)
●an odometer (which shows the to-
tal distance traveled)
●two tripmeters (which show the
distance traveled since they were
last set to zero)
●a fuel reserve tripmeter (which
shows the distance traveled on the
fuel reserve)
1. Speedometer
2. Odometer/tripmeter/fuel reserve tripme-
ter/clock
3. “RESET”button
4. “SELECT”button
5. Fuel meter
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INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
●a clock
●a fuel meter
Odometer and tripmeter modes
Pushing the “SELECT”button switches
the display between the odometer
mode “ODO”and the tripmeter modes
“TRIP 1”and “TRIP 2”in the following
order:
ODO →TRIP 1 →TRIP 2 →ODO
If the fuel level warning light comes on
(see page 3-2), the odometer display
will automatically change to the fuel re-
serve tripmeter mode “TRIP F”and
start counting the distance traveled
from that point. In that case, pushing
the “SELECT”button switches the dis-
play between the various tripmeter and
odometer modes in the following order:
TRIP F →TRIP 1 →TRIP 2 →ODO →
TRIP F
To reset a tripmeter, select it by push-
ing the “SELECT”button, and then
push the “RESET”button. If you do not
reset the fuel reserve tripmeter manual-
ly, it will reset itself automatically and
the display will return to “TRIP 1”after
refueling and traveling 5 km (3 mi).
NOTE:
After resetting the fuel reserve tripme-
ter, the display will return to the prior
mode.
Clock mode
To change the display to the clock
mode, push the “SELECT”button for at
least two seconds.
To change the display back to the
odometer and tripmeter modes, push
the “SELECT”button.
To set the clock:
1. Push both the “SELECT”and “RE-
SET”buttons for at least two sec-
onds.
2. When the hour digits start flashing,
push the “RESET”button to set the
hours.
3. Push the “SELECT”button, and
the minute digits will start flashing.
4. Push the “RESET”button to set
the minutes.
5. Push the “SELECT”button to start
the clock.
NOTE:
After setting the clock, be sure to push
the “SELECT”button before turning the
key to “OFF”, otherwise the clock will
not be set.
Fuel meter
The fuel meter indicates the amount of
fuel in the fuel tank. The display seg-
ments of the fuel meter disappear to-
wards “E”(Empty) as the fuel level
decreases. When the last segment on
the right starts flashing, refuel as soon
as possible. When the key is turned to
“ON”, all of the display segments of the
fuel meter will appear one after the oth-
er and then disappear in order to test
the electrical circuit.
NOTE:
This fuel meter is equipped with a self-
diagnosis system. If the electrical circuit
is defective, all the display segments
will start flashing. If this occurs, have a
Yamaha dealer check the electrical cir-
cuit.
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