EAS20090
HOW TO USE THIS MANUAL
This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive
explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid
out with the individual steps in sequential order.
●
The manual is divided into chapters and each chapter is divided into sections. The current section title
is shown at the top of each page “1”.
●
Sub-section titles appear in smaller print than the section title “2”.
●
To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each
removal and disassembly section “3”.
●
Numbers are given in the order of the jobs in the exploded diagram. A number indicates a disassem-
bly step “4”.
●
Symbols indicate parts to be lubricated or replaced “5”.
Refer to “SYMBOLS”.
●
A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of
parts, notes in jobs, etc “6”.
●
Jobs requiring more information (such as special tools and technical data) are described sequentially
“7”.
CLUTCH
5-42
3. Remove:
Spacer “1”
Bearing
NOTE:
Insert M6 bolts “2”into the spacer and then re-
move the spacer by pulling on the bolts.
EAS25100
CHECKING THE FRICTION PLATES
The following procedure applies to inspection of
all friction plates.
1. Check:
Friction plate
Damage/wear Replace.
2. Measure:
friction plate thickness
Out of specification Replace.
NOTE:
Measure the friction plate at four places.
EAS25110
CHECKING THE CLUTCH PLATES
The following procedure applies to inspection of
clutch plates.
1. Check:
Clutch plate
Damage Replace.
2. Measure:
clutch plate warpage
(with a plate surface and thickness gauge “1”)
Over warpage limit Replace.
2
3
1
1
6
3
4
5
1
2
Friction plate thickness
2.903.10 mm (0.1140.122 in)
Wear limit
2.80 mm (0.1102 in)
Warpage limit
0.10 mm (0.0039 in)
CLUTCH
5-36
Removing the clutch
Order Job/Part Q’ty Remarks
1 Pressure plate2 1
2 Clutch spring 1
3 Clutch spring seat 1
4 Pressure plate1 1
5 short clutch push rod 1
6 Ball 1
7 long clutch push rod 1
8 O-ring 1
9 Friction plate 1 inarrowj 1
10 Clutch plate 6
11 Friction plate 2 3
12 Friction plate 3 3
13 clutch boss nut 1
14 Lock washer 1
15 Clutch boss 1
16 Ring 1
17 Clutch plate 1
18 Spring 1
19 Spring seat plate 1
20 Friction plate 1 inarrowj 1
New
New
T
R
.
.
8 Nm (0.8 kg ·m)
B
4
T
R
.
.
70 Nm (7.0 kg ·m)
4
13
14 15
24
21
22 23 20
19
18
17
16
11
10
9
123
4
5
8
6
7
12
3
4
5
6
7
1
2
