Yamaha tmax XP500A User manual

OWNER’S MANUAL
4B5-28199-23
XP500A
Read this manual carefully before operating this vehicle.

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Q

INTRODUCTION
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Welcome to the Yamaha world of motorcycling!
As the owner of the XP500A, you are benefiting from Yamaha’s vast experience and newest technology regarding the design
and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XP500A. The Owner’s Manual
does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself and
others from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any fur-
ther questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your scooter and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
WARNING
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Please read this manual carefully and completely before operating this scooter.

IMPORTANT MANUAL INFORMATION
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Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the
vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICE
TIP

IMPORTANT MANUAL INFORMATION
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XP500A
OWNER’S MANUAL
©2010 by Yamaha Motor Co., Ltd.
1st edition, July 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.

TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS ............................................. 1-1
SAFETY INFORMATION .................. 2-1
Further safe-riding points ................ 2-5
DESCRIPTION .................................. 3-1
Left view .......................................... 3-1
Right view ........................................ 3-2
Controls and instruments................. 3-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 4-1
Immobilizer system ......................... 4-1
Main switch/steering lock ................ 4-2
Indicator and warning lights ............ 4-3
Speedometer .................................. 4-4
Fuel gauge ...................................... 4-4
Coolant temperature gauge ............ 4-5
Multi-function display ...................... 4-6
Handlebar switches ...................... 4-10
Front brake lever .......................... 4-12
Rear brake lever ........................... 4-12
Rear brake lock lever .................... 4-13
Fuel tank cap ................................ 4-14
Fuel ............................................... 4-15
Catalytic converter ........................ 4-16
Seat .............................................. 4-16
Adjusting the rider backrest .......... 4-17
Helmet holder ............................... 4-18
Storage compartments ................. 4-18
Rear view mirrors ......................... 4-20
Shock absorber assembly ............ 4-20
Sidestand ..................................... 4-21
Ignition circuit cut-off system ........ 4-21
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 6-1
Starting the engine ......................... 6-1
Starting off ...................................... 6-2
Acceleration and deceleration ........ 6-2
Braking ........................................... 6-3
Tips for reducing fuel
consumption ............................... 6-3
Engine break-in .............................. 6-4
Parking ........................................... 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the
emission control system ............. 7-3
General maintenance and
lubrication chart .......................... 7-4
Removing and installing panels ..... 7-7
Checking the spark plugs ............. 7-10
Engine oil and oil filter cartridge ... 7-11
Chain drive oil .............................. 7-14
Coolant ......................................... 7-15
Replacing the air filter element .... 7-17
Adjusting the engine idling
speed ........................................ 7-17
Checking the throttle grip free
play ........................................... 7-18
Valve clearance ........................... 7-18
Tires ............................................. 7-19
Cast wheels ................................. 7-20
Checking the front and rear brake
lever free play ........................... 7-21
Adjusting the rear brake lock lever
cable ......................................... 7-21
Checking the front and rear brake
pads .......................................... 7-22
Checking the brake fluid level ...... 7-23
Changing the brake fluid .............. 7-24
Checking and lubricating the
throttle grip and cable ............... 7-24
Lubricating the front and rear
brake levers .............................. 7-25
Checking and lubricating the
centerstand and sidestand ....... 7-25
Checking the front fork ................. 7-26
Checking the steering .................. 7-27
Checking the wheel bearings ....... 7-27
Battery .......................................... 7-27
Replacing the fuses ..................... 7-29
Replacing the headlight bulb ....... 7-30
Tail/brake light .............................. 7-31
Replacing a front turn signal light
bulb ........................................... 7-31

TABLE OF CONTENTS
Rear turn signal light bulb.............. 7-32
Replacing the license plate light
bulb ........................................... 7-32
Replacing an auxiliary light bulb ... 7-33
Troubleshooting ............................ 7-33
Troubleshooting charts ................. 7-34
SCOOTER CARE AND
STORAGE .......................................... 8-1
Matte color caution ......................... 8-1
Care ................................................ 8-1
Storage ........................................... 8-3
SPECIFICATIONS ............................. 9-1
CONSUMER INFORMATION ........... 10-1
Identification numbers .................. 10-1
Motorcycle noise regulation
(for Australia) ............................. 10-2

1-1
1
LOCATION OF IMPORTANT LABELS
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Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
3
12
5
4

LOCATION OF IMPORTANT LABELS
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1
2
3
4
5
6
7
8
9
4AA-22259-40
3, 41
5VU-21668-00
Cold tire normal pressure should be set
as follows.
Up to 90 kg (198 lbs) load
: 225 },kPa, {2.25 kgf/cm2 33 psi
:250 kPa, {2.50
kgf/cm2
}, 36 psi
90 kg ( 198 lbs )
: 225 },kPa, {2.25 kgf/cm2 33 psi
:280 kPa, {2.80
kgf/cm2
}, 41 psi
~
maximum load
25
WARNING
BEFORE YOU OPERATE THIS VEHICLE, READ
THE OWNER’S MANUAL AND ALL LABELS.
ALWAYS WEAR AN APPROVED MOTORCYCLE
HELMET, eye protection, and protective clothing.
5GK-2118K-00

LOCATION OF IMPORTANT LABELS
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4
5
6
7
8
9
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