Yamaha XP530E-A User manual

TMAX ABS
MOTORCYCLE
BV1-28199-E0
OWNER’S MANUAL
Read this manual carefully before oper-
ating this vehicle.
XP530E-A
XP530-A
XP530D-A
BV1-28199-E0_cover.indd 1 2016/12/14 10:26:30

EAU77940
Read this manual carefully before operating this vehicle. This manual
should stay with this vehicle if it is sold.
BV1-28199-E0_cover.indd 2 2016/12/14 10:26:31

EAU79571
For XP530-A and XP530D-A
BV1-28199-E0.book 1 ページ ２０１６年１２月１９日 月曜日 午前１１時２５分

BV1-28199-E0.book 2 ページ ２０１６年１２月１９日 月曜日 午前１１時２５分

Introduction
EAU10114
Welcome to the Yamaha world of motorcycling!
As the owner of the XP530E-A/XP530-A/XP530D-A, you are benefiting from
Yamaha’s vast experience and newest technology regarding the design and man-
ufacture of high-quality products, which have earned Yamaha a reputation for de-
pendability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages
of your XP530E-A/XP530-A/XP530D-A. The Owner’s Manual does not only in-
struct you in how to operate, inspect and maintain your scooter, but also in how to
safeguard yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the
best possible condition. If you have any further questions, do not hesitate to con-
tact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put
safety first!
Yamaha continually seeks advancements in product design and quality. There-
fore, while this manual contains the most current product information available at
the time of printing, there may be minor discrepancies between your scooter and
this manual. If there is any question concerning this manual, please consult a
Yamaha dealer.
WARNING
EWA12412
Please read this manual carefully and completely before operating this
scooter.
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Important manual information
EAU63350
Particularly important information is distinguished in this manual by the following
notations:
*Product and specifications are subject to change without notice.
EAU10201
This is the safety alert symbol. It is used to
alert you to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
A WARNING indicates a hazardous situation
which, if not avoided, could result in death or
serious injury.
A NOTICE indicates special precautions that
must be taken to avoid damage to the vehicle
or other property.
A TIP provides key information to make proce-
dures easier or clearer.
XP530E-A/XP530-A/XP530D-A
OWNER’S MANUAL
©2016 by Yamaha Motor Co., Ltd.
1st edition, October 2016
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
WARNING
NOTICE
TIP
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Table of contents
Safety information ............................1-1
Further safe-riding points ................1-5
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Smart key system ............................3-1
Smart key system............................3-1
Operating range of the smart key
system..........................................3-2
Handling of the smart key and
mechanical key ............................3-3
Smart key ........................................3-5
Replacing the smart key battery......3-6
Powering on the vehicle ..................3-7
Powering off the vehicle ..................3-8
How to lock the steering ..................3-9
How to lock the centerstand ..........3-10
Storage compartment and fuel
tank access ................................3-10
Parking mode ................................3-12
Special features ................................4-1
Cruise control system
(XP530D-A)..................................4-1
D-mode (drive mode)
(XP530-A, XP530D-A) .................4-3
Traction control system ...................4-4
Instrument and control functions ...5-1
Handlebar switches ......................... 5-1
Indicator lights and warning lights ... 5-2
Speedometer...................................5-4
Tachometer .....................................5-4
Multi-function display.......................5-5
Front brake lever ...........................5-17
Rear brake lever............................5-18
Rear brake lock lever ....................5-18
ABS ...............................................5-19
Fuel tank cap.................................5-20
Fuel ...............................................5-21
Fuel tank overflow hose ................5-22
Catalytic converter.........................5-23
Storage compartments ..................5-23
Windshield
(XP530E-A, XP530-A) ............... 5-25
Rear view mirrors.......................... 5-26
Shock absorber assembly............. 5-27
Auxiliary DC jack........................... 5-28
Sidestand ...................................... 5-29
Ignition circuit cut-off system......... 5-30
For your safety – pre-operation
checks ............................................... 6-1
Operation and important riding
points................................................. 7-1
Starting the engine.......................... 7-2
Starting off....................................... 7-3
Acceleration and deceleration......... 7-3
Braking............................................ 7-4
Tips for reducing fuel
consumption ................................ 7-5
Engine break-in............................... 7-5
Parking............................................ 7-6
Periodic maintenance and
adjustment ........................................ 8-1
Owner’s tool kit ............................... 8-2
Periodic maintenance chart for the
emission control system .............. 8-3
General maintenance and
lubrication chart ........................... 8-4
Removing and installing panels ...... 8-7
Checking the spark plugs................ 8-9
Canister......................................... 8-10
Engine oil and oil filter cartridge.... 8-10
Coolant.......................................... 8-14
Replacing the air filter element ..... 8-15
Checking the engine idling
speed......................................... 8-16
Checking the throttle grip free
play ............................................ 8-17
Valve clearance ............................ 8-17
Tires .............................................. 8-18
Cast wheels .................................. 8-20
Checking the front and rear
brake lever free play .................. 8-20
Adjusting the rear brake lock
cable .......................................... 8-21
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Table of contents
Checking the rear brake lock.........8-22
Checking the front and rear brake
pads ...........................................8-22
Checking the brake fluid level........8-23
Changing the brake fluid................8-24
Drive belt slack ..............................8-24
Checking and lubricating the
cables.........................................8-25
Checking and lubricating the
throttle grip and cable.................8-25
Lubricating the front and rear
brake levers................................8-26
Checking and lubricating the
centerstand and sidestand .........8-26
Checking the front fork ..................8-27
Checking the steering....................8-27
Checking the wheel bearings ........8-28
Battery ...........................................8-28
Replacing the fuses .......................8-30
Vehicle lights .................................8-32
Replacing a front turn signal light
bulb ............................................8-33
Replacing the license plate light
bulb ............................................8-33
Troubleshooting.............................8-34
Troubleshooting charts ..................8-35
Emergency mode ..........................8-37
Scooter care and storage.................9-1
Matte color caution ..........................9-1
Care.................................................9-1
Storage ............................................9-4
Specifications..................................10-1
Consumer information ...................11-1
Identification numbers ...................11-1
Diagnostic connector .....................11-2
Vehicle data recording...................11-2
Index.................................................12-1
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Safety information
EAU1026B
Be a Responsible Owner
As the vehicle’s owner, you are respon-
sible for the safe and proper operation
of your scooter.
Scooters are single-track vehicles.
Their safe use and operation are de-
pendent upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
know the following requirements before
riding this scooter.
He or she should:
Obtain thorough instructions from
a competent source on all aspects
of scooter operation.
Observe the warnings and mainte-
nance requirements in this Own-
er’s Manual.
Obtain qualified training in safe
and proper riding techniques.
Obtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made neces-
sary by mechanical conditions.
Never operate a scooter without
proper training or instruction. Take
a training course. Beginners
should receive training from a cer-
tified instructor. Contact an autho-
rized scooter dealer to find out
about the training courses nearest
you.
Safe Riding
Perform the pre-operation checks each
time you use the vehicle to make sure it
is in safe operating condition. Failure to
inspect or maintain the vehicle properly
increases the possibility of an accident
or equipment damage. See page 6-1
for a list of pre-operation checks.
This scooter is designed to carry
the operator and a passenger.
The failure of motorists to detect
and recognize scooters in traffic is
the predominating cause of auto-
mobile/scooter accidents. Many
accidents have been caused by an
automobile driver who did not see
the scooter. Making yourself con-
spicuous appears to be very effec-
tive in reducing the chance of this
type of accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are
approaching and passing
through intersections, since in-
tersections are the most likely
places for scooter accidents to
occur.
• Ride where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
• Never maintain a scooter with-
out proper knowledge. Contact
an authorized scooter dealer to
inform you on basic scooter
maintenance. Certain mainte-
nance can only be carried out by
certified staff.
Many accidents involve inexperi-
enced operators. In fact, many op-
erators who have been involved in
accidents do not even have a cur-
rent driver’s license.
• Make sure that you are qualified
and that you only lend your
scooter to other qualified opera-
tors.
• Know your skills and limits.
Staying within your limits may
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Safety information
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help you to avoid an accident.
• We recommend that you prac-
tice riding your scooter where
there is no traffic until you have
become thoroughly familiar with
the scooter and all of its con-
trols.
Many accidents have been caused
by error of the scooter operator. A
typical error made by the operator
is veering wide on a turn due to ex-
cessive speed or undercornering
(insufficient lean angle for the
speed).
• Always obey the speed limit and
never travel faster than warrant-
ed by road and traffic conditions.
• Always signal before turning or
changing lanes. Make sure that
other motorists can see you.
The posture of the operator and
passenger is important for proper
control.
• The operator should keep both
hands on the handlebar and
both feet on the operator foot-
rests during operation to main-
tain control of the scooter.
• The passenger should always
hold onto the operator, the seat
strap or grab bar, if equipped,
with both hands and keep both
feet on the passenger footrests.
Never carry a passenger unless
he or she can firmly place both
feet on the passenger footrests.
Never ride under the influence of
alcohol or other drugs.
This scooter is designed for on-
road use only. It is not suitable for
off-road use.
Protective Apparel
The majority of fatalities from scooter
accidents are the result of head inju-
ries. The use of a safety helmet is the
single most critical factor in the preven-
tion or reduction of head injuries.
Always wear an approved helmet.
Wear a face shield or goggles.
Wind in your unprotected eyes
could contribute to an impairment
of vision that could delay seeing a
hazard.
The use of a jacket, substantial
shoes, trousers, gloves, etc., is ef-
fective in preventing or reducing
abrasions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the
control levers or wheels and cause
injury or an accident.
Always wear protective clothing
that covers your legs, ankles, and
feet. The engine or exhaust sys-
tem become very hot during or af-
ter operation and can cause burns.
A passenger should also observe
the above precautions.
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon
monoxide, a deadly gas. Breathing car-
bon monoxide can cause headaches,
dizziness, drowsiness, nausea, confu-
sion, and eventually death.
Carbon Monoxide is a colorless, odor-
less, tasteless gas which may be pres-
ent even if you do not see or smell any
engine exhaust. Deadly levels of car-
bon monoxide can collect rapidly and
you can quickly be overcome and un-
able to save yourself. Also, deadly lev-
els of carbon monoxide can linger for
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Safety information
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hours or days in enclosed or poorly
ventilated areas. If you experience any
symptoms of carbon monoxide poison-
ing, leave the area immediately, get
fresh air, and SEEK MEDICAL TREAT-
MENT.
Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rap-
idly reach dangerous levels.
Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.
Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loading
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution of
the scooter is changed. To avoid the
possibility of an accident, use extreme
caution when adding cargo or accesso-
ries to your scooter. Use extra care
when riding a scooter that has added
cargo or accessories. Here, along with
the information about accessories be-
low, are some general guidelines to fol-
low if loading cargo to your scooter:
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.
Operation of an overloaded vehicle
could cause an accident.
When loading within this weight limit,
keep the following in mind:
Cargo and accessory weight
should be kept as low and close to
the scooter as possible. Securely
pack your heaviest items as close
to the center of the vehicle as pos-
sible and make sure to distribute
the weight as evenly as possible
on both sides of the scooter to min-
imize imbalance or instability.
Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories and cargo are securely
attached to the scooter before rid-
ing. Check accessory mounts and
cargo restraints frequently.
• Properly adjust the suspension
for your load (suspension-ad-
justable models only), and
check the condition and pres-
sure of your tires.
• Never attach any large or heavy
items to the handlebar, front
fork, or front fender. Such items
can create unstable handling or
a slow steering response.
This vehicle is not designed to
pull a trailer or to be attached to
a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail-
able only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection to
Yamaha manufacture parts and acces-
sories or offer other modifications for
Yamaha vehicles. Yamaha is not in a
Maximum load:
199 kg (439 lb) (XP530D-A)
202 kg (445 lb) (XP530-A, XP530E-
A)
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Safety information
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position to test the products that these
aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories,
and Modifications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accessories
or modifications are not suitable be-
cause of potential safety hazards to you
or others. Installing aftermarket prod-
ucts or having other modifications per-
formed to your vehicle that change any
of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or death.
You are responsible for injuries related
to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.
Never install accessories or carry
cargo that would impair the perfor-
mance of your scooter. Carefully
inspect the accessory before using
it to make sure that it does not in
any way reduce ground clearance
or cornering clearance, limit sus-
pension travel, steering travel or
control operation, or obscure lights
or reflectors.
• Accessories fitted to the handle-
bar or the front fork area can cre-
ate instability due to improper
weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
• Bulky or large accessories may
seriously affect the stability of
the scooter due to aerodynamic
effects. Wind may attempt to lift
the scooter, or the scooter may
become unstable in cross
winds. These accessories may
also cause instability when
passing or being passed by
large vehicles.
• Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-
tor and may limit control ability,
therefore, such accessories are
not recommended.
Use caution when adding electrical
accessories. If electrical accesso-
ries exceed the capacity of the
scooter’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your
scooter were designed to match the
performance capabilities and to provide
the best combination of handling, brak-
ing, and comfort. Other tires, rims, siz-
es, and combinations may not be
appropriate. Refer to page 8-18 for tire
specifications and more information on
replacing your tires.
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Safety information
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Transporting the Scooter
Be sure to observe following instruc-
tions before transporting the scooter in
another vehicle.
Remove all loose items from the
scooter.
Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.
Secure the scooter with tie-downs
or suitable straps that are attached
to solid parts of the scooter, such
as the frame or upper front fork tri-
ple clamp (and not, for example, to
rubber-mounted handlebars or
turn signals, or parts that could
break). Choose the location for the
straps carefully so the straps will
not rub against painted surfaces
during transport.
The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the
scooter will not bounce excessive-
ly during transport.
EAU57600
Further safe-riding points
Be sure to signal clearly when
making turns.
Braking can be extremely difficult
on a wet road. Avoid hard braking,
because the scooter could slide.
Apply the brakes slowly when
stopping on a wet surface.
Slow down as you approach a cor-
ner or turn. Once you have com-
pleted a turn, accelerate slowly.
Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
Railroad crossings, streetcar rails,
iron plates on road construction
sites, and manhole covers be-
come extremely slippery when
wet. Slow down and cross them
with caution. Keep the scooter up-
right, otherwise it could slide out
from under you.
The brake pads or linings could get
wet when you wash the scooter.
After washing the scooter, check
the brakes before riding.
Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap), and
a brightly colored jacket.
Do not carry too much luggage on
the scooter. An overloaded scoot-
er is unstable. Use a strong cord to
secure any luggage to the carrier
(if equipped). A loose load will af-
fect the stability of the scooter and
could divert your attention from the
road. (See page 1-3.)
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Description
EAU63371
Left view
1. Battery (page 8-28)
2. Fuel tank cap (page 5-20)
3. Rear storage compartment (page 5-23)
4. Engine oil filler cap (page 8-10)
5. Grab bar (page 7-3)
6. Sidestand (page 5-29)
7. Engine oil drain bolt (page 8-10)
8. Engine oil level check window (page 8-10)
9. Oil filter cartridge (page 8-10)
10.Coolant level check window (page 8-14)
1234 5
976810
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Description
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EAU63391
Right view
1. Owner’s tool kit (page 8-2)
2. Air filter element (page 8-15)
3. Windshield (page 5-25/5-7)
4. Fuses (page 8-30)
5. Centerstand (page 8-26)
1234
5
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Description
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EAU63401
Controls and instruments
1. Rear brake lever (page 5-18)
2. Left handlebar switches (page 5-1)
3. Rear brake lock lever (page 5-18)
4. Speedometer (page 5-4)
5. Multi-function display (page 5-5)
6. Tachometer (page 5-4)
7. Right handlebar switches (page 5-1)
8. Front brake lever (page 5-17)
9. Throttle grip (page 8-17)
10.Front storage compartment (page 5-23)
11.Auxiliary DC jack (page 5-28)
12.Smart key system switches (page 3-1)
1 23456 7 8
10, 11
1212
9
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Smart key system
EAU77201
Smart key system
The smart key system enables the ve-
hicle to be operated without using a
mechanical key.
WARNING
EWA14704
Keep implanted pacemakers or
cardiac defibrillators, as well as
other electric medical devices
away from the vehicle mounted
antenna (see illustration).
Radio waves transmitted by the
antenna may affect the opera-
tion of such devices when close
by.
If you have an electric medical
device, consult a doctor or the
device manufacturer before us-
ing this vehicle.
In addition to the vehicle mounted an-
tenna, the smart key system consists of
the smart key, smart key system indica-
tor light, “ON/ ” switch, and the
“OFF/LOCK” and “ / ” switches.
1. Vehicle mounted antenna
1
1. Smart key
1. Smart key system indicator light “ ”
1. “ON/ ” switch
1
1
1
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Smart key system
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NOTICE
ECA15764
The smart key system uses weak ra-
dio waves. The smart key system
may not work in the following situa-
tions.
The smart key is placed in a lo-
cation exposed to strong radio
waves or other electromagnetic
noise
There are facilities nearby that
are emitting strong radio waves
(TV or radio towers, power
plants, broadcasting stations,
airports, etc.)
You are carrying or using com-
munication equipment such as
radios or mobile phones in
close proximity of the smart key
The smart key is in contact with
or covered by a metallic object
Other vehicles equipped with a
smart key system are nearby
In such situations, move the smart
key to another location and perform
the operation again. If it still does
not work, use the mechanical key to
carry out the operation in emergen-
cy mode. (See page 8-37.)
EAU77212
Operating range of the smart
key system
The operating range of the smart key
system is about 80 cm (31.5 in) from
the center of the handlebars.
TIP
As the smart key system uses
weak radio waves, the operating
range may be affected by the sur-
rounding environment.
When the battery of the smart key
is discharged, the smart key may
not work or its operating range be-
come very small.
If the smart key is turned off, the
vehicle will not recognize the smart
key even if it is within operating
range.
If the “ON/ ” switch, “OFF/LOCK”
switch, or “ / ” switch are re-
peatedly pressed when the smart
key is out of range or cannot com-
1. “ / ” switch
2. “OFF/LOCK” switch
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municate with the vehicle, all
switches will be temporarily dis-
abled.
Placing the smart key in the front
or rear storage compartment may
block communication between the
smart key and the vehicle. If the
rear trunk or front storage com-
partment (XP530D-A) is locked
with the smart key inside, the
smart key system may be dis-
abled. The smart key should al-
ways carried on your person.
WARNING
EWA17952
The smart key should be carried
with you. Do not store it on the
vehicle.
When the smart key is within op-
erating range, exercise due care
because other people not carry-
ing the smart key can start the
engine and operate the vehicle.
EAU61646
Handling of the smart key and
mechanical key
Included with the vehicle is one smart
key (with a built-in mechanical key) and
one spare mechanical key with an iden-
tification card. Keep the spare mechan-
ical key and card separate from the
smart key. Should you lose or damage
the smart key, or when its battery is dis-
charged, the mechanical key will serve
as a back up. The seat can be opened,
the smart key system identification
number can be manually input, and
then the vehicle can be operated. (See
page 8-37.) We recommend that you
note down the identification number
in case of emergency.
If the smart key and identification card
of the mechanical key are both lost or
damaged, and there is no record of the
identification number, the entire smart
key system will need to be replaced.
TIP
The identification number can also be
found on the smart key itself.
1. Smart key
2. Mechanical key
3. Identification number card
123456
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NOTICE
ECA21573
The smart key has precision elec-
tronic components. Observe the fol-
lowing precautions to prevent
possible malfunction or damage.
Do not place or store the smart
key in a storage compartment.
The smart key may be damaged
from road vibrations or exces-
sive heat.
Do not drop, bend, or subject
the smart key to strong impacts.
Do not submerge the smart key
in water or other liquids.
Do not place heavy items or ex-
cessive stress on the smart key.
Do not leave the smart key in a
place exposed to direct sun-
light, high temperature or high
humidity.
Do not grind or attempt to mod-
ify the smart key.
Keep the smart key away from
strong magnetic fields and mag-
netic objects such as key hold-
ers, TVs, and computers.
Keep the smart key away from
electric medical equipment.
Do not allow oils, polishing
agents, fuel, or any strong
chemicals to come in contact
with the smart key. The smart
key body may become discol-
ored or cracked.
TIP
The smart key battery life is ap-
proximately two years, but this
may vary according to operating
conditions.
The smart key battery may be-
come discharged even if it is away
from the vehicle and not being
used.
If the smart key continually re-
ceives radio waves, the smart key
battery will discharge quickly. (For
example, when placed in the vicin-
ity of electrical products such as
televisions, radios, or computers.)
Replace the smart key battery when
the smart key system indicator light
flashes for about 20 seconds when the
vehicle is first power on, or when the
smart key indicator light does not come
on when the “ON/OFF” switch is
pushed. (See page 3-6.) After changing
the smart key battery, if the smart key
system still does not operate, have a
Yamaha dealer check the vehicle.
TIP
You can register up to six smart
keys for the same vehicle. See a
Yamaha dealer regarding spare
smart keys.
If a smart key is lost, contact a
Yamaha dealer immediately to
prevent the vehicle from being sto-
len.
1. Identification number
1
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