
TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1
Safe riding .......................................1-1
Location of important labels ...........1-4
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Handlebar switch ............................3-1
Clutch lever ....................................3-1
Shift pedal ......................................3-1
Brake lever .....................................3-2
Brake pedal ....................................3-2
Fuel tank cap ..................................3-3
Fuel ................................................3-3
Fuel tank breather hose .................3-5
Fuel cock ........................................3-5
Starter (choke) knob .......................3-6
Kickstarter ......................................3-6
Seat ................................................3-6
Adjusting the front fork ...................3-7
Front fork bleeding .........................3-8
Adjusting the shock absorber
assembly .....................................3-9
Removable sidestand ...................3-12
PRE-OPERATION CHECKS..............4-1
Pre-operation check list ..................4-2
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting and warming up a cold
engine ......................................... 5-1
Starting a warm engine .................. 5-1
Shifting ........................................... 5-2
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Checking the spark plug ................ 6-8
Transmission oil ............................. 6-9
Coolant ........................................ 6-10
Cleaning the air filter element ...... 6-12
Adjusting the carburetor ............... 6-14
Adjusting the engine idling
speed ........................................ 6-14
Adjusting the throttle cable free
play ........................................... 6-15
Tires ............................................. 6-15
Spoke wheels .............................. 6-17
Accessories and replacement
parts ......................................... 6-17
Adjusting the clutch lever free
play ........................................... 6-18
Checking the front brake lever
free play .................................... 6-18
Checking the front and rear
brake pads ................................ 6-19
Checking the brake fluid level ...... 6-20
Changing the brake fluid ..............6-21
Drive chain slack .......................... 6-21
Cleaning and lubricating the
drive chain ................................ 6-22
Checking and lubricating the
cables ....................................... 6-23
Checking and lubricating the
throttle grip and cable ............... 6-23
Checking and lubricating the
brake and shift pedals ...............6-24
Checking and lubricating the
brake and clutch levers ............. 6-24
Lubricating the swingarm pivots ... 6-25
Lubricating the rear suspension ... 6-25
Checking the front fork ................. 6-25
Checking the steering .................. 6-26
Checking the wheel bearings ....... 6-27
Supporting the motorcycle ...........6-27
Front wheel .................................. 6-28
Rear wheel ................................... 6-28
Troubleshooting ........................... 6-30
Troubleshooting charts ................. 6-31
MOTORCYCLE CARE AND
STORAGE ..........................................7-1
Matte color caution .........................7-1
Care ............................................... 7-1
Storage ...........................................7-3
U5PA86E0.book Page 1 Monday, April 9, 2007 3:16 PM