Yanmar B95W User manual

Operating Instructions
MUB67ENMA00100
(5780213263)
01/01/2017
Mobile Excavator
B95W
Original - Operating Instructions
From Product Identification Number: TW09540100>

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1 Table of contents
1 Table of contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Concerning these operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Notes on using the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.6 Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 General safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.1 Safety alert symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.2 Hazard classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2 Description of symbols and danger signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.1 Hazard symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.2 Mandatory signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3 Locations of safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3.1 Safety sign. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3.2 Pictograms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4 Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4.1 Personal safety gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.5 Workspace safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.5.1 General work zone regulations and safe work practices. . . . . . . . . . . . . . . . . . . . . . . 29
3.5.2 Switching off the machine and securing it against restarting. . . . . . . . . . . . . . . . . . . . 29
3.6 General safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.8 Hazard zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.9 Transporting persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.10 Stability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.11 Stability on sloping ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.11.1 Working with a grab or log clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.12 Drive operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.13 Working operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.14 Operating under the risk of falling objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.15 Working in the vicinity of underground power lines . . . . . . . . . . . . . . . . . . . . . . . 37

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3.16 Working in the vicinity of overhead power lines . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.17 Operating in enclosed spaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.18 Working height restrictions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.19 Interruptions in work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
3.20 Hoisting operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.21 Changing work attachments, maintenance, and repairs . . . . . . . . . . . . . . . . . . . .41
3.22 Recovery, loading, and transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.23 Monitoring and inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
3.24 Fire prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
3.25 Notes concerning residual dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.25.1 Hydraulics failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
3.25.2 Lower loading equipment emergency function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
3.25.3 Releasing the residual pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
3.26 Emergency exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4 Initial installation and settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
4.1 Initial instruction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
4.1.1 Hand over the machine and instruct the operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
5 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.1 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
5.2 Overview of machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.2.1 Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
5.2.2 Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
5.2.3 Hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
5.2.4 Electrical system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
5.2.5 Fuse and relay box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
5.2.6 Operator’s seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
5.3 Display and control elements in the operator's compartment. . . . . . . . . . . . . . . . 65
5.3.1 Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
5.3.2 Control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
5.3.3 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
5.3.4 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
6.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
6.2 Care and cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
6.3 Inspection intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
6.3.1 Regular oil analyses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
6.3.2 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

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6.4 Inspection material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
6.4.1 Fuels, lubricants, and coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
6.5 Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
6.5.1 Lubrication schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
6.6 Checking, maintenance and inspection plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
6.6.1 Initial inspection (delivery inspection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
6.6.2 Daily and weekly tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
6.6.3 Inspection plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
6.7 Maintenance and inspection tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
6.7.1 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
6.7.2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
6.7.3 Engine cooling system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
6.7.4 Air intake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
6.7.5 Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
6.7.6 V-rib belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
6.7.7 AdBlue® system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.7.8 Hydraulic oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
6.7.9 Hydraulic oil return filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
6.7.10 Bleeding the plunger cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
6.7.11 Hose-rupture safety valves of support legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
6.7.12 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
6.7.13 Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
6.7.14 Wheel hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
6.7.15 Wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
6.7.16 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
6.7.17 Swing gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
6.7.18 Swing connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
6.7.19 Electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
6.7.20 Cab ventilation dust filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
6.7.21 Windshield wash/wipe system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
6.8 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
6.8.1 Preservation measures for taking the machine out of service temporarily . . . . . . . . 201
6.8.2 While out of service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
6.8.3 At the end of the period of non-usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
6.8.4 Dismantling/disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
7.1 Before operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
7.1.1 Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
7.2 Starting and switching off the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

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7.3 Drive operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
7.3.1 Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219
7.3.2 Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
7.3.3 Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226
7.3.4 Driving on roads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228
7.4 Switching off the machine (parking). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
7.5 Work operation of the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232
7.5.1 General safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232
7.5.2 Operation of the loading equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
7.5.3 Using the machine for hoisting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250
7.5.4 Changing the work attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
7.5.5 Notes for winter operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260
8 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
8.1 Towing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
8.1.1 Preparation for recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262
8.2 Loading the machine using a crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
8.3 Loading the machine onto a truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .268
8.4 Transporting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
9 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .271
9.1 Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
9.1.1 Digging envelopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .271
9.1.2 Envelope circle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275
9.1.3 Lateral parallel adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .276
9.1.4 Articulated boom - excavators adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .276
9.2 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .277
9.2.1 Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .277
9.2.2 Equivalent vibration values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .278
9.2.3 Drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .278
9.2.4 Electrical system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .279
9.2.5 Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .279
9.2.6 Excavator equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280
9.2.7 Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280
9.2.8 Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281
9.2.9 Axles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .282
9.2.10 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283
9.2.11 Permissible loads in compliance with German Road Traffic Regulations (StVZO). . .283
9.2.12 Load capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283
9.2.13 Work attachments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
9.2.14 Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

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9.2.15 Other equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
10.1 Who is allowed to rectify malfunctions?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
10.2 Before troubleshooting and fault rectification . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
10.3 Troubleshooting and fault rectification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
10.3.1 General malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
10.3.2 Immobilizer faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
11 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301

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2 Introduction
2.1 Concerning these operating instructions
Economical
operation These operating instructions contain important information for safe, proper and economical operation of the machine. Strict compliance with these instructions
helps to avoid dangers, to reduce repair costs and downtimes and to enhance
the reliability and service life of the machine.
Reading the
operating
instructions
Readthese operatinginstructionsthoroughlyto becomeacquaintedwithcorrect
handling and operation.
Site of
operation These operating instructions must always be available at the deployment location of the machine.
Technical
modifications Items described in these operating instructions are subject to change without prior notification.
Copyright These operating instructions are protected by copyright. It must not be copied,
disseminated or used for competitive purposes, either fully or in part, without
prior written permission.
Definition of
target groups The contents of these operating instructions are aimed at a diverse target audience. The target groups are as follows:
• Operating personnel
• Maintenance personnel
• Service personnel
• Carrier
•Guides
• Personnel responsible for attaching loads
• Apprentice staff
• Crane operators
• Waste disposal staff
The level of knowledge each target group must have is defined below.
Apprentice staff must
• have undergone an induction.

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All other staff members referred to below must
• have read these operating instructions and understood their contents.
• be trained in and able to administer first aid.
• be physically and mentally fit for the purpose of carrying out their tasks.
• display knowledge and understanding of national safety regulations for slinging,
moving, and storing the goods encountered at the deployment location.
• be fully familiar with the risks posed by machinery and loads.
• be of the legal minimum age.
Operating personnel must
• have been instructed in the use of the machine.
• have proven their ability to operate the machine to the operating company.
• have been appointed by the operating company to operate the machine.
• be familiar with the country-specific accident-prevention regulations.
• be in possession of the relevant national permit for operating the machine.
• be fully familiar with the risks that arise when working with machinery and
displayknowledgeandunderstandingofallsafety-relatedinstructions,sources
of danger and safety precautions.
• have received training and instruction concerning what to do in the event of
a malfunction.
• have read through the entire documentation, in particular the operating
instructions, and be capable of applying the information contained therein.
• be familiar with the hand signals for guiding machines.
• operate the machine in such away that they remain fully in control of it even
in the face of dynamic forces.
Maintenance personnel must
• fulfill all the same qualification criteria as the operating personnel.
• know the maintenance points on the machine.
• have proven their ability to perform maintenance work on the machine to the
operating company.
• have been appointed by the operating company to perform maintenance
work on the machine.
• know the country-specific environmental regulations for the disposal of
lubricants. See chapter “Environmental protection regulations”.
• have been instructed in how to carry out the necessary maintenance work by
completing machine and operations training provided by Yanmar or by
someone that has been appointed by Yanmar.

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Service personnel must
• fulfill all the same qualification criteria as the operating staff.
• be fully familiar with the risks that arise when using the machinery for repair
work and display knowledge and understanding of all safety-related
instructions, sources of danger, and safety precautions.
• have sound school education and professional training.
• have been trained by Yanmar for service work on the machine.
• have received training and instruction concerning what to do in the event of
a malfunction.
• be qualified to carry out work on the mechanical, electrical, control, and
hydraulic components of machines as demonstrated by a nationally recognized
certificate.
• have read and understood the service information provided by the
manufacturer and be capable of applying it.
• have been instructed in how to carry out the necessary service work by
completing machine and operations training provided by Yanmar or by
someone that has been appointed by Yanmar.
• remain within the machine operator’s field of vision.
Carriers must
• possess the relevant national heavy goods vehicle license.
• possess the relevant national operating license for this machine (should they
be required to drive it during loading).
Guides must
• be easily recognizable (e.g. by means of reflective clothing).
• remain in the operating staff’s field of vision.
• only work in the capacity of a guide and may not be entrusted with any other
tasks.
• have the necessary knowledge and understanding to be able to assess
situations correctly while they are guiding machines and to be able to
respond appropriately.
• know hand signals for guiding the machinery and have agreed on them with
the machine operator.
Personnel responsible for attaching loads must
• be able to assess the weight and center of gravity of the loads being moved.
• know how to select sling gear as well as to attach/remove it safely and keep
it properly maintained.
• remain in the operating staff’s field of vision.
• have the requisite knowledge concerning the load capacity of sling gear
within the context of the application (number of cables, slinging method,
inclination angle, etc.).
• be familiar with the hand signals to be used when moving loads and clarify
these with the operating personnel.
• (depending on the national regulations) hold the correct certificate of
competence.

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Crane operators must
• have all the qualifications required for attaching loads.
• have the necessary knowledge and relevant national license for the moving
of heavy goods with a crane.
Waste disposal staff must
• be employed by an authorized waste disposal company, as per national
regulations.
• have the necessary knowledge to dispose of materials safely and in an
environmentally friendly manner.
• be informed about structural particularities (residual energy) by service staff
who are authorized by the manufacturer.

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2.2 Notes on using the operating instructions
Safety alert
symbol The safety symbol is used to warn you of potential personal injury. Obey all
safety messages that follow this symbol to avoid possible injury or death.
Structure of
safety notes
Fig. 2-1 Structure of safety notes
1Safety Alert Symbol
2Signal word for danger level
3Type and source of danger
4Possible consequence of danger
5Measures for hazard prevention
6Safety symbol
Notes
Abbreviations
employed
DANGER
Type of danger
Consequence of danger
ZAction against danger
3
6
1 2
5
4
Notice
This symbol is employed for information containing important notes about
correct use and/or how to proceed. Non-compliance may lead to
malfunctions.
Abbreviation Meaning
B95W B95W wheeled excavator standard
B95W AL B95W wheeled excavator with all-wheel steering
B95W S B95W wheeled excavator - high-speed version

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2.3 Proper use
The Yanmar machine with standard fittings is solely intended for the following
type of work:
• Loosening, picking up, displacement and dumping of soil, rock or other
materials.
• Loading of these materials on trucks, conveyor belts or other haulage means.
After mounting additional approved special work attachments, such as:
• Clamshell grabs
• Hydraulic hammer
•etc.
the vehicle can be used for corresponding working operations.
The machine can also be used for lifting, transporting, and lowering loads with
the aid of sling gear.
The machine must be licensed for the road if it is to be used on public roads, in
line with local traffic and vehicle regulations. In this case, it is subject to labeling
as per § 58 of the StVZO (National Road Traffic Regulations) and, if required,
as per § 4 paragraph 4 of the FZV (as above). Any changes made to the machine
will invalidate the vehicle's road license.
The machine is only permitted on public roads with a specific or general operating
permit to this end.
Strict compliance with the operating and maintenance instructions and the
performance of maintenance work, as well as adherence to the maintenance
intervalsisalso partofintendeduse. Theoperator must also follow the enclosed
operating instructions for externally supplied components.
The permissible operation temperature is between -15 °C and +48 °C.
2.4 Improper use
Using the Yanmar machine for the following types of work is deemed to
constitute unintended use:
• Transport of persons
• Lifting persons
• Using the machine at fording depth higher than the lower edge of the axle.
• Transporting cargo on public roads
• Use in water protection areas
• Operating on public roads
• Use in a contaminated area without a protective ventilation system in the cab or a
breathing air supply for the machine operator
Also, all types of use other than those described in section “Proper use” are
improper.
Thesuppliercannotbeheldresponsible foranydamage resulting from improper
use. This risk is borne solely by the user.

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2.5 Warranty
The warranty period covers 12 months, beginning with the day the machine is
handed over or commissioned.
2.6 Declaration of conformity
The machine meets the general requirements of the applicable European
directives.
Conformity has been proven. The respective documents and the original
Declaration of Conformity are kept by the manufacturer.
A copy of the Declaration of Conformity is attached to the sales documents.
EC Declaration of Conformity
according to Machinery Directive 2006/42/EC
1. We hereby declare that the excavator, type B95W:
Mobile excavator: B95W
Vehicle identification number: TW0954....
Effective output: 74.4 kW
2. complies with all the relevant requirements of the Machinery Directive 2006/42/EC.
3. The machine also complies with the relevant requirements of the following directives:
2014/30/EU (EMV), 2000/14/EC (noise emissions)
4. Representative sound power level:
98.0 dB (A)
5. Guaranteed sound power level:
100.0 dB (A)
6. Applied harmonized standards:
EN ISO 12100
EN 474-1
EN 474-5
7. Document editor who is authorized to compile technical documentation:
Ravindra Bachalli, Kraftwerkstraße 4, 74564 Crailsheim, Germany
8. Conformity evaluation process according to directive 2000/14/EC, as well as voluntary
prototype testing by: DGUV(GermanSocialAccidentInsurance)Test andCertificationCenter
Fachbereich Bauwesen (Construction Division)
Landsberger Straße 309
D-80687 Munich
Notified body number: 0515
The EC Declaration of Conformity only applies if the earth-moving machine is used in accordance with the
operating instructions. This includes using original Yanmar work attachments and other work attachments
mentioned in the operating instructions or in other Yanmar documentation for use on this earth-moving
machine.
Replaceable attachments manufactured by Yanmar or third-party manufacturers may only be installed and
used if Yanmar deems these suitable for mounting on the earth-moving machine in question. In all other
cases, special written approval is required from Yanmar.

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Read the operating instructions thoroughly and follow the notes on safe operation
before putting the machine into operation.
National safety regulations - e.g. the Accident Prevention Regulations covering
the “Machinery” (BGR 500) and “Vehicles” (BGV D29) in the Federal Republic
of Germany - must also be complied with when operating the earth-moving
machine.
In addition to the operating instructions, legal regulations governing road safety
and accident prevention measures must also be observed. Such duties may
also apply in respect of, e.g., handling hazardous materials or the wearing of
personal protective equipment.
Furthermore, safety laws governing work in particular locations (tunnels, adits,
quarries, pontoons, contaminated areas, etc.) must likewise be observed.

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3 Safety
3.1 General safety notes
3.1.1 Safety alert symbol
The safety symbol is used to warn you of potential personal injury. Obey all
safety messages that follow this symbol to avoid possible injury or death.
3.1.2 Hazard classification
Danger Indicates an imminently hazardous situation which, if the safety regulations are
not observed, will result in serious injury or death.
Warning Indicates a potentially hazardous situation which, if the safety regulations are
not observed, will result in serious injury or death.
Caution Indicates a potentially hazardous situation which, if the safety regulations are
not observed, may result in property or equipment damage, or minor or
moderate personal injury.
DANGER
WARNUNG
WARNING
CAUTION

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Caution –
without safety
symbol
Indicates a potentially hazardous situation which, if the safety regulations are
not observed, may result in property or equipment damage.
3.2 Description of symbols and danger signs
3.2.1 Hazard symbols
The symbols used in this manual and on the machine identify the following hazards:
Warning of a hazardous spot
If the required precautionary measures are not taken, substantial damage to
property / equipment, personal injury, or even death may occur.
Warning of hazardous electric voltage
If the required precautionary measures are not taken, high electric voltages,
high load currents (on terminals, capacitors, housing parts, and printed circuit
boards) may lead to considerable property damage, physical injuries or death.
Warning of risk of explosion
If the required precautionary measures are not taken, explosive gases or contact
with caustic acids may lead to substantial damage to property/equipment,
personal injury, or even death.
Warning of risk of burns
If the required precautionary measures are not taken, personal injury may occur
in the form of burns.
Warning of risk of crushing
If the required precautionary measures are not taken, personal injury due to
crushing may occur.
Warning: risk of falling
If the required precautionary measures are not taken, personal injury may occur
due to falling.
VORSICHT
CAUTION

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Warning of suspended load
Ifthe required precautionarymeasuresare not taken, suspendedorfallingloads
may lead to substantial damage to property/equipment, personal injury, or even
death.
Warning of hazardous dusts
If the required precautionary measures are not taken, personal injury may occur
as a result of inhaling hazardous dusts.
Warning of environmentally hazardous substances
If the required precautionary measures are not taken, these substances may
cause serious environmental damage.
3.2.2 Mandatory signs
The mandatory signs used in this manual and on the machine require the
following safety measures:
Work with protective clothing
If the required protective clothing is not worn during work, personal injury may
result.
Work with protective gloves
If the required protective gloves are not worn during work, hand injuries may
result.
Work with protective goggles
Iftherequiredprotectivegogglesarenotwornduringwork,eye injuries or a total
loss of sight may result.
Work with hearing protection
If the required hearing protection is not worn during work, hearing defects may
result.
Work with respiratory protection
If the required respiratory protection is not worn during work, this can be harmful
to health.

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Work with a protective face shield
If the required protective face shield is not worn during work, facial injuries may
result.
Work with a safety harness
If the required safety harness is not worn during work, serious personal injury
may result.
Work with foot guards
If the required foot guards are not worn during work, injuries to the feet may
result.
Work with a life jacket
If the required life jacket is not worn during work, serious personal injury may
result.
Work with a safety belt
If the required safety belt is not worn during work, personal injury may result.
Work with protective headgear
If the required headgear is not worn during work, head injuries may result.