YASKAWA VIPA SLIO SDI User manual

SM-S | 02x-1SD10 | Operating manual
HB300 | SM-S | 02x-1SD10 | en | 20-02
VIPA System SLIO
Safety Digital I/O - SM-S 02x FSoE

02x-1SD10_000_SM-S,1,EN - © 2020
YASKAWA Europe GmbH
Ohmstraße 4
91074 Herzogenaurach
Tel.: [phone]
Fax: [phone]
Email: [email protected]
Internet: www.yaskawa.eu.com

Table of contents
1 General.................................................................................................................... 5
1.1 Copyright © YASKAWA Europe GmbH............................................................ 5
1.2 About this manual............................................................................................. 6
1.3 Safety information........................................................................................... 10
1.4 Safety Information for Users........................................................................... 11
1.5 Intended use................................................................................................... 12
1.6 Responsibility of the user............................................................................... 12
1.7 Protective devices.......................................................................................... 12
1.8 Education of the personnel............................................................................. 13
1.8.1 Qualification................................................................................................. 13
1.9 Personal protective equipment....................................................................... 13
1.10 Special hazards............................................................................................ 14
1.11 Fire fighting................................................................................................... 15
1.12 Electrical safety............................................................................................ 15
1.13 Safety facilities.............................................................................................. 16
1.14 Behavior with dangers and accidents........................................................... 16
1.15 Sign-posting.................................................................................................. 16
1.15.1 Signs.......................................................................................................... 16
1.16 Safety hints................................................................................................... 17
1.17 Functional safety - safety relevant parameters............................................. 17
1.18 Approvals, directives, standards................................................................... 19
2 Product description.............................................................................................. 22
2.1 System conception......................................................................................... 22
2.1.1 Hardware revision........................................................................................ 25
2.2 Dimensions..................................................................................................... 26
2.3 SDI 4xDC 24V - Operating and display elements.......................................... 27
2.4 SDI 4xDC 24V - IO structure.......................................................................... 33
2.5 SDI 4xDC 24V - FSoE Parameter record set................................................. 34
2.5.1 FSoE application parameters...................................................................... 34
2.5.2 FSoE communication parameters............................................................... 39
2.6 SDI 4xDC 24V - Technical data...................................................................... 40
2.7 SDO 4xDC 24V 0.5A - Operating and display elements................................ 43
2.8 SDO 4xDC 24V 0.5A - IO structure................................................................ 49
2.9 SDO 4xDC 24V 0.5A - FSoE Parameter record set....................................... 50
2.9.1 FSoE application parameters...................................................................... 50
2.9.2 FSoE communication parameters............................................................... 54
2.10 SDO 4xDC 24V 0.5A - Technical data.......................................................... 55
2.11 Response time.............................................................................................. 58
2.11.1 Error-free case........................................................................................... 58
2.11.2 Existing error.............................................................................................. 60
2.11.3 Arbitrary run times at single errors............................................................. 61
2.11.4 Designations.............................................................................................. 62
2.12 Compatibility list............................................................................................ 64
3 Deployment........................................................................................................... 66
3.1 Planning of a safety-related control system.................................................... 66
3.2 Installation guidelines..................................................................................... 68
3.3 Setting the F-address..................................................................................... 71
VIPA System SLIO Table of contents
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3.3.1 Changing the F-address.............................................................................. 72
3.4 Mounting......................................................................................................... 74
3.4.1 Requirements to the operating personnel................................................... 74
3.4.2 Functional principle...................................................................................... 75
3.4.3 Mounting Proceeding................................................................................... 75
3.5 Demounting and module exchange................................................................ 80
3.5.1 Proceeding.................................................................................................. 80
3.6 Wiring............................................................................................................. 84
3.6.1 Requirements to the sensor and actuators.................................................. 88
3.7 Connection examples..................................................................................... 91
3.7.1 Connection examples for digital inputs........................................................ 92
3.7.2 Connection examples for digital safety outputs........................................... 96
3.8 Notes for commissioning.............................................................................. 102
3.9 Deployment with EtherCAT.......................................................................... 103
3.9.1 Basics EtherCAT: ...................................................................................... 103
3.9.2 General information on deployment.......................................................... 104
3.9.3 Parametrization System SLIO safety module............................................ 105
3.9.4 Generate safety program........................................................................... 105
3.9.5 Diagnostic messages EtherCAT................................................................ 105
3.10 Validation of the system.............................................................................. 107
3.11 Operation.................................................................................................... 108
3.12 Maintenance............................................................................................... 108
3.13 Repair......................................................................................................... 108
3.14 Diagnostics................................................................................................. 108
3.14.1 Error response......................................................................................... 109
3.14.2 Fault diagnostics...................................................................................... 110
3.15 Packing and transport................................................................................. 115
3.16 Storage and disposal.................................................................................. 116
3.17 Sample application..................................................................................... 117
3.17.1 Precondition............................................................................................. 117
3.17.2 Configuration in YASKAWA SAFE CPU.................................................. 118
3.17.3 Configuration in the Siemens SIMATIC Manager and VIPA SPEED7
EtherCAT Manager.................................................................................. 124
3.17.4 Modifications............................................................................................ 127
Appendix............................................................................................................. 128
A Checklist planning........................................................................................... 130
B Checklist installation........................................................................................ 131
C Checklist commissioning, parameterization and validation............................. 132
D Checklist operation......................................................................................... 133
E Checklist modification and retrofitting............................................................. 134
F Checklist decommissioning............................................................................. 135
VIPA System SLIO
Table of contents
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1 General
1.1 Copyright © YASKAWA Europe GmbH
This document contains proprietary information of YASKAWA and is not to be disclosed
or used except in accordance with applicable agreements.
This material is protected by copyright laws. It may not be reproduced, distributed, or
altered in any fashion by any entity (either internal or external to YASKAWA) except in
accordance with applicable agreements, contracts or licensing, without the express
written consent of YASKAWA and the business management owner of the material.
For permission to reproduce or distribute, please contact: YASKAWA Europe GmbH,
European Headquarters, Hauptstraße 185, 65760 Eschborn, Germany
Tel.: [phone]
Fax.: [phone]
Email: [email protected]
Internet: www.yaskawa.eu.com
Every effort has been made to ensure that the information contained in
this document was complete and accurate at the time of publishing. Nev-
ertheless, the authors retain the right to modify the information.
This customer document describes all the hardware units and functions
known at the present time. Descriptions may be included for units which
are not present at the customer site. The exact scope of delivery is
described in the respective purchase contract.
Hereby, YASKAWA Europe GmbH declares that the products and systems are in compli-
ance with the essential requirements and other relevant provisions. Conformity is indi-
cated by the CE marking affixed to the product.
For more information regarding CE marking and Declaration of Conformity (DoC), please
contact your local representative of YASKAWA Europe GmbH.
The System SLIO safety modules of this manual meet all the requirements of the machi-
nery directive 2006/42/EG.
The product SLIO safety signal module was developed and certified according to the
standards specified at "Approvals, directives, standards" in chapter "Safety".
It is suited for use in applications up to category 4 / PL e of EN ISO 13849-1 and SIL 3 of
EN 62061 and IEC 61508.
Test report number: 968/M 387.07/20
Certificate number: 01/205/5301/20
All Rights Reserved
EC conformity declaration
Conformity Information
Machinery directive
Certification
VIPA System SLIO General
Copyright © YASKAWA Europe GmbH
HB300 | SM-S | 02x-1SD10 | en | 20-02 5

VIPA, SLIO, System 100V, System 200V, System 300V, System 300S, System 400V,
System 500S and Commander Compact are registered trademarks of YASKAWA Europe
GmbH.
SPEED7 is a registered trademark of YASKAWA Europe GmbH.
SIMATIC, STEP, SINEC, TIA Portal, S7-300 and S7-400 are registered trademarks of
Siemens AG.
EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Auto-
mation GmbH.
Microsoft and Windows are registered trademarks of Microsoft Inc., USA.
Portable Document Format (PDF) and Postscript are registered trademarks of Adobe
Systems, Inc.
All other trademarks, logos and service or product marks specified herein are owned by
their respective companies.
Contact your local representative of YASKAWA Europe GmbH if you have errors or ques-
tions regarding the content of this document. If such a location is not available, you can
reach YASKAWA Europe GmbH via the following contact:
YASKAWA Europe GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Fax: [phone]
Email: [email protected]
Contact your local representative of YASKAWA Europe GmbH if you encounter problems
or have questions regarding the product. If such a location is not available, you can reach
the YASKAWA customer service via the following contact:
YASKAWA Europe GmbH,
European Headquarters, Hauptstraße 185, 65760 Eschborn, Germany
Tel.: [phone] (hotline)
Email: [email protected]
1.2 About this manual
This manual is the translation of the original instructions!
This manual describes the VIPA System SLIO safety signal modules. It contains a
description of the structure, project engineering and deployment. This manual is relevant
for:
Product Order number as of HW state:
SDI 4xDC 24V 021-1SD10 2
SDO 4xDC 24V 0.5A 022-1SD10 2
The manual is targeted at users who have a background in automation technology.
The manual consists of chapters. Every chapter provides a self-contained description of a
specific topic.
Trademarks
Document support
Technical support
Objective and contents
Target audience
Structure of the manual
VIPA System SLIO
General
About this manual
HB300 | SM-S | 02x-1SD10 | en | 20-02 6

The following guides are available in the manual:
nAn overall table of contents at the beginning of the manual
nReferences with page numbers
The manual is available in:
nprinted form, on paper
nin electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and headings:
DANGER!
Immediate danger to life and limb of personnel and others.
Non-compliance will cause death or serious injury.
WARNING!
Hazardous situation to life and limb of personnel and others.
Non-compliance may cause death or serious injury.
CAUTION!
Hazardous situation to life and limb of personnel and others. Non-compli-
ance may cause slight injuries.
This symbol is also used as warning of damages to property.
NOTICE!
Designates a possibly harmful situation. Non-compliance can damage the
product or something in its environment.
Supplementary information and useful tips.
Guide to the document
Availability
Icons Headings
VIPA System SLIO General
About this manual
HB300 | SM-S | 02x-1SD10 | en | 20-02 7

All data and notes in these instructions were prepared with consideration to the statutory
standards and regulations, the present state of technology, as well as our many years of
knowledge and experience.
The manufacturer accepts no liability for damage caused because:
nNon-compliance with the instructions
nNon-specified use
nUse of untrained personnel
The actual scope of delivery can, by special designs, deviate from the explanations and
presentations given here, because of the utilization of additional order options, or
because of the most recent technical changes.
The user is responsible for the execution of service and commissioning according to the
safety instructions of the prevailing standards and other relevant national and local
instructions concerning conductor dimensioning and protection, earthing, disconnector,
overcurrent protection and so on.
For damages, which result from the mounting or from the connection, the one is liable,
who has carried out the mounting or the installation.
We have checked the contents of this manual for agreement with the hardware and soft-
ware described. Since deviations cannot be precluded entirely, we cannot guarantee full
agreement. However, the data in this manual are reviewed regularly. Necessary correc-
tions are included in subsequent editions.
Suggestions for improvement are welcomed.
For damage, which results from missing or insufficient knowledge of the manual, any lia-
bility of the manufacturer is impossible.
Therefore, the operator is recommended to have the instruction of the persons concerned
confirmed in writing.
Modifications or functional alternations on the product are not allowed due to safety rea-
sons. Any modification on the product not explicitly authorized by the manufacturer will
result in loss of any liability claims to the vendor. The same applies if non authorized parts
or equipment are used.
This manual is to be treated confidentially. It has been provided only for the personnel,
which use the product. The transfer of this document to third parties without the authori-
zation in writing of the vendor is prohibited.
The contents, texts, drawings, pictures and any other illustrations are
copyrighted and subject to other protection rights. Any person unlawfully
using this publication is liable to criminal prosecution.
Liability Limitation
Copyright
VIPA System SLIO
General
About this manual
HB300 | SM-S | 02x-1SD10 | en | 20-02 8

This safety manual contains information for the intended use of the System SLIO safety
signal modules.
Knowledge of regulations and the proper technical implementation of the safety instruc-
tions detailed in this manual performed by qualified personnel are prerequisites for safely
planning, engineering, programming, installing and starting up the System SLIO safety
modules as well as for ensuring safety during their operation and maintenance. Ä Chap.
1.8 ‘Education of the personnel’ page 13
YASKAWA will not be held liable for severe personal injuries, damage to property or the
surroundings caused by any of the following: unqualified personnel working on or with the
devices, de-activation or bypassing of safety functions, or failure to comply with the
instructions detailed in this manual.
VIPA safety components and systems have been developed, manufactured and tested in
compliance with the pertinent safety standards and regulations. They may only be used
for the intended applications under the specified environmental conditions.
They must be used only as specified in environmental descriptions and be connected
only to approved external devices.
The manual contains safety instructions, description of the modules and information
about life cycle.
In the safety signal module components of other manufacturers are possibly integrated.
For these purchased parts of the respective manufacturers risk evaluations were carried
out. The conformity of the constructions to the valid European and national regulations
was declared by the according manufacturer.
The warranty conditions can be found in the "General terms and conditions" at
www.vipa.com.
Use of this manual
Applicable documentation
Warranty conditions
VIPA System SLIO General
About this manual
HB300 | SM-S | 02x-1SD10 | en | 20-02 9

1.3 Safety information
The System SLIO is constructed and produced for:
ncommunication and process control
ngeneral control and automation applications
nindustrial applications
noperation within the environmental conditions specified in the technical data
ninstallation into a cubicle with degree of protection IP54 or better
The modules have been engineered and designed exclusively for the intended use
described in this documentation.
The modules are intended used if you consider all references and information of this
manual.
WARNING!
Danger by non intended use!
Every application in excess of the intended use and/or other use of the
product, can lead to hazardous situations.
DANGER!
This device is not certified for applications in
– in explosive environments (EX-zone)
To prevent hazards and ensure optimum performance, no changes, modifications or con-
versions may be made to the product that have not been expressly approved by the man-
ufacturer.
Every person working with the product must have read and understood the operating
instructions before carrying out any work.
The manual must be available to all personnel in the
nproject design department
ninstallation department
ncommissioning
noperation
CAUTION!
The following conditions must be met before using or commis-
sioning the components described in this manual:
– Hardware modifications to the process control system should only be
carried out when the system has been disconnected from power!
– Installation and hardware modifications only by properly trained per-
sonnel.
– The national rules and regulations of the respective country must be
satisfied (installation, safety, EMC ...)
DANGER!
To prevent hazards and ensure optimum performance, no changes, modi-
fications or conversions may be made to the product that have not been
expressly approved by the manufacturer.
Applications conforming
with specifications
Documentation
VIPA System SLIO
General
Safety information
HB300 | SM-S | 02x-1SD10 | en | 20-02 10