Z-Line Designs 2 Drawer File Cabinet ZL226X-2XLU User manual
Page
1
of
18
To ensure
a
timely
delivery,
please
include
the
following:
1.
Full
Name
2.
Physical
Address
3.
PhoneNumber
4.QCNumber
5.ZLN Numbe
6.
Part
Numberts)or t.ettensj
7.
Quantity
8.
We
also
requestthatyou
pleaseprovide
a
brief
description
ofthe
reason
foryour
request.
For Parts Replacements and Inquiries, please call us
LL
DO NOT return to the store
if
parts are missing
or
damaged.
2-Drawer Lateral File
Page
2
of 18
WARNING
-
Failure
to follow
these installation
instructionsor
any other abuse,
mistreatment, unreasonable use
or
neglect
of
the product shall
constitute
a
waiver
of
all
warranties, expressed and implied, and
constitute
a
waiver
of
all claims
of liability
against
NOW YOU ARE READY TO BEGIN ACTUAL ASSEMBLY!
*PLEASE NOTE:
IT
IS
VERY IMPORTANTTO USEGLUEWITH DOWELS.EXCESSGLUE
CANBEWIPEDOFFWITHA DAMPCLOTH.
4
3
2
1
Insert Dowels ABOUT 2/3 into the Edges of the panels.
IF
NECESSARY tap
Dowels Lightly with
a
rubber mallet.
3.
FLAT HEAD SCREWDRIVER
2.
PHILLIPS HEAD SCREWDRIVER
1.
RUBBER MALLET
1
Before you begin:
Lay out
all
of the parts on
a
non-abrasivesurface
in
order to identifyand count
priorto assembly.You
will
need the parts and hardware
listed
on pages
3
-
6
of this instructionmanual as
well as the tools shown belowto assemble this
unit.
Estimated Assembly Time: 55 Min.
~
TWO PEOPLEARE NECESSARYFORTHEASSEMBLYOFTHIS PRODUCT.
Important
Page
3
of 18
*Extra hardware
is
enclosed for your convenience.
HARDWARE IDENTIFICATION-1
A
-rI=)
GLUE
1
PC
B
~
LARGE CAM LOCK (CL1512BL)
11
PCS
c
~
LARGE CAM SCREW (CSMT6833BR)
11
PCS
D
~
LARGE WOOD DOWEL (WD830)
10
PCS
E
~
SMALL CAM LOCK (CL1411BL) 29 PCS
F
~
SMALL CAM SCREW (CSST6828BR) 29 PCS
G
~
SMALL WOOD DOWEL (WD620) 24 PCS
J
HANDLE 4 PCS
H
~
4 x 20 x Bmm MACHINE SCREW (MS4208BL)
8
PCS
~
LOCK AND KEY SET
1
PC
J
K
~
3
x
16
x 6mm WOOD SCREW (FHWS3166BL) 4 PCS
L
~
STOPPER
1
PC
M
©!DP
3
x
8
x 6mm WOOD SCREW 2 PCS
N
~
SHORT METAL GLIDE RAIL 4 PCS
0 ~
PLASTIC SOCKET 2 PCS
p
~
4 x 35 x Bmm WOOD SCREW (FHWS4358S) 2 PCS
~
LONG METAL GLIDE RAIL 4 PCS
Q
~
LONG METAL GLIDE RAIL W/SLOTS 4 PCS
R
Page 4 of 18
ZA
~
DRAWER GLIDE 4 SETS
st±
ZB
~
3.5 x 12 x 6mm WOOD SCREW (FHWS35126BL) 28 PCS
zc
4jJ
PLASTIC BASE TACK 4 PCS
ZD €~Y METAL BRACKET 2 PCS
THE BELOW PARTS ARE PRE-ASSEMBLED AND ARE LISTED AS A REFERENCE ONLY.
HARDWARE IDENTIFICATION-2
Page
5
of
18
UPPER BACK PANEL
1
PC
FRONTTRIM
1
PC
@
MIDDLE FRONT CROSSBAR
1
PC
@
BOTTOM FRONT CROSSBAR
1
PC
RIGHT SIDE PANEL
1
PC
LEFT SIDE PANEL
1
PC
TOP PANEL
1
PC
CD
PARTS IDENTIFICATION-1
FRONT
FRONT
Page
6
of
18
2
PCS
BOTTOM DRAWER SUPPORT
2
PCS
BOTTOM DRAWER PANEL
2
PCS
BACK DRAWER PANEL
(U)
f~
LEFT DRAWER PANEL
2
PCS
@)
f~
RIGHT DRAWER PANEL
2
PCS
BOTTOM FRONT DRAWER PANEL
1
PC@
TOP FRONT DRAWER PANEL
1
PC
l
®
1
PC
LOWER BACK PANEL
®
PARTS IDENTIFICATION-2
TOP
FRONT
Page
7
of
18
*Step
1
continued on next page
7.
Install (L) Stopper Bracket to (1) Top Panel as shown. FULLY TIGHTEN using (M)
3
x
8
x 6mm Wood
Screws and
a
Phillips Head Screwdriver.
c
£y) 4PCS
F
ro:::))ID
1
PC
c=> 0
-
/1
4>
L
1
PC
~
•
L
\
M ©1P 2
PCS
\~
\
.#
"
- /
c~
INCORRECT
2
To tighten, turn the Cam Lock CLOCKWISE
until the arrow
or"+
& -" signs point AWAY from
the connected Panel.
*NOTE: DO NOT USE AN AUTOMATIC
SCREWDRIVER TO TIGHTEN CAM LOCKS,
DO NOT OVER-TIGHTEN.
1
Cam Lock/Dowel Placement Supplement
When inserting the Cam Lock,
make sure that the Open End of
the Cam Lock faces the Cam
Screw Entry. The Dowel will be
inserted
in
the hole NEXT to the
Cam Lock/Cam Screw Hole.
CORRECT
*NOTE: Refer to the Cam Lock/Dowel Placement Supplement below
for
additional detail on (E) Small
Cam Lock placement.
*NOTE:
Apply
a small amount
of
(A) Glue
to
(D/G) Large/Small Wood Dowels before placing them in
the corresponding holes as shown.
5.
Insert (D) Large Wood Dowels into the corresponding holes on Panels 2,
3,
4 and
5
as shown.
6.
Insert (G) Small Wood Dowels into the corresponding holes on Panels
7,
8,
11
(x2),
12
(x2) and 15 (x2) as
shown.
1.
Install (C) Large Cam Screws into the pre-threaded plastic bushings as shown on Panels
1,
2, 3
and
6
as
shown. FULLY TIGHTEN using
a
Phillips Head Screwdriver.
2.
Install (F) Small Cam Screws into the corresponding holes as shown on Panels
1,
2, 3,
9,
10
and
13
(x2).
FULLY TIGHTEN using
a
Phillips Head Screwdriver.
3.
Next, insert (B) Large Cam Locks into the corresponding holes on Panels
2, 3,
4 and
5.
*NOTE: Refer to the Cam Lock/Dowel Placement Supplement below
for
additional detail on (B) Large
Cam Lock placement.
4. Next, insert (E) Small Cam Locks into the corresponding holes on Panels
7,
8,
11
(x2),
12
(x2) and
15
(x2)
as shown.
3
STEP
1
-
PRE-ASSEMBLY
ASSEMBLY INSTRUCTION
FRONT
1
Page
8
of
18
*Step
1
continued
on next page
A
~
GLUE*
c::::::::>
E
~
5
PCS
G
~ 6PCS
c::::::::>
[
C
~
3
PCS
]
A
~
GLUE*
c::::::::>
B
~
2
PCS
D
~ 2PCS
A
~
GLUE*
c::::::::>
B
~
3
PCS
D
~ 4PCS
A
~
GLUE*
B
~ 3PCS
c
~
2
PCS
D
~
2
PCS
F
~ 4PCS
A
~
GLUE*
B
~ 3PCS
c
~
2
PCS
D
~
2
PCS
F
~ 4PCS
STEP
1
(Continued)
Page
9
of
18
*Step
1
continued
on next page
A
~
GLUE*
x2
~
E
~
4x2PCS
G
~
2x2PCS
A
~
GLUE*
~
E
~
4x2PCS
G
~
2x2PCS
x2
9.
Install (H) Handles to the FRONT of (9) Top Front Drawer Panel and (10) Bottom Front Drawer Panel as
shown. Secure using (I) 4 x 20 x 8mm Machine Screws and a Phillips Head Screwdriver.
4PCS
F
~
5PCS
~
H
~
2PCS
F
~
5PCS
H
rr=
2
PCS
I
.-
4PCS
J
~
1
PC
K
~
4PCS
A
~
GLUE*
~
E
~
4PCS
G
~
6PCS
STEP
1
(Continued)
'
,
~
F
8.
Install (J) Lock and Key Set to the INSIDE-TOP edge of (9) Top Front Drawer Panel as shown. Secure using
(K)
3
x
16
x 6mm Wood Screws and a Phillips Head Screwdriver.
TOP
TOP
FRONT
FRONT
Page
10
of
18
•
5
==:>
(
A
r.(r1
=
)
GLUE
·J
A
~
GLUE*
c=>
E
~
2x2 PCS
G
~
2x2PCS
x2
c=>
[
F
m:5))l>
5x2 PCS
]
x2
Fo
I
Fo
I
I
Fo
I
*NOTE:
Apply
a small amount
of
(A) Glue to the wood dowels before assembling corresponding panels
in
this
step.
1.
Attach (4) Bottom Front Crossbar and (5) Middle Front Crossbar to (3) Right Side Panel as shown. Secure
the
2
(Two) (B) Large Cam Locks using
a
Phillips or Flat Head Screwdriver.
*NOTE: Make sure that the pre-installed (ZA) Drawer Glides on (3) Right Side Panel slide open
towards the indicated FRONT
of
the assembly.
2.
Attach (7) Upper Back Panel to (8) Lower Back Panel as shown
3.
Next, attach (7) Upper Back Panel and (8) Lower Back Panel assembly as shown. Secure the 4 (Four) (E)
Small Cam Locks using
a
Phillips or Flat Head Screwdriver.
STEP 2
Fo
I
STEP
1
(Continued)
STEP
1
-
PRE-ASSEMBLY* END NOTE* Please go back through Step
1
at
this
time to make sure
that all
of
the panels have been prepared properly.
Page
11
of
18
*NOTE:
Apply
a small
amountof
(A) Glue
to
the
wooddowels
before
assemblingcorresponding
panels
in
this
step.
Place (2) Left Side Panel down into position on (4) Bottom Front Crossbar, (5) Middle Front Crossbar, (7)
Upper Back Panel and (8) Lower Back Panel assembly as shown. Secure the
2
(Two) (B) Large Cam Locks
and 4 (Four) (E) Small Cam Locks using
a
Phillips or Flat Head Screwdriver.
4
®
STEP
3
==:>
(
A
G!JT~
)
GLUE
·J
•
Page
12
of
18
*NOTE:
Apply
a small
amountof
(A) Glue
to
the
wood
dowels before
assemblingcorresponding
panels
in
this
step.
1.
Place (1) Top Panel down into position on (2) Left Side Panel, (3) Right Side Panel and (7) Back Panel as
shown. Secure the 4 (Four) (B) Large Cam Locks and
1
(One) (E) Small Cam Lock using
a
Phillips or Flat
Head Screwdriver.
2.
Set the assembly aside until Step
9.
==::>
(
A
r([C
) GLUE·)
STEPS
*NOTE:
Apply
a small
amountof
(A) Glue
to
the
wooddowels
before
assemblingcorresponding
panels
in
this
step.
1.
Attach (6) Front Trim to (4) Bottom Front Crossbar as shown. Secure the
3
(Three) (B) Large Cam Locks
using
a
Phillips or Flat Head Screwdriver.
2.
Carefully stand the assembly UPRIGHT before proceeding to the next step.
==::>
(
A
5([]~~
)
GLUE
·)
STEP4
Page
13
of
18
*NOTE:
Apply
a
small amount
of
(A) Glue to the wood dowels before assembling corresponding panels
in
this
step.
1.
Line the grooves around the BOTTOM of (11/12/13) Panels (from Step 6) with a small amount of (A) Glue
and insert (14) Bottom Drawer Panel into position as shown.
2.
Next, attach (9) Top Front Drawer Panel to the assembly as shown. Secure the
10
(Ten) (E) Small Cam
Locks using
a
Phillips or Flat Head Screwdriver.
3.
Repeat the process above for the SECOND drawer assembly.
*NOTE: You will be using (10) Bottom Front Drawer Panel
for
the second assembly.
x2 ==:>
(
A
~
)
GLUE
·J
(BOTTOM VIEW)
STEP
7
*NOTE: Make sure the grooves along the BOTTOM edges
of
(11/12/13) panels lines
up.
2.
Repeat the process above for the SECOND drawer assembly.
*NOTE:
Apply
a
small amount
of
(A) Glue to the wood dowels before assembling corresponding panels
in
this
step.
1.
Attach (11) Left Drawer Panel, (12) Right Drawer Panel and (15) Back Drawer Support to (13) Back Drawer
Panel as shown.
(BOTTOM VIEW)
STEP6
==:>
(
A
~
)
GLUE
·J
x2
TOP
TOP
Page
14
of 18
NOTE:To set Legal Size Files next to Letter Size Files, place
(Q)
Long Metal Glide Rails and (R)
Long Metal Glide Rails w/Slots as shown. Now position (N) Short Metal Glide Rails in place.
Q
==
2PCS
R
~
2PCS
X2
N
~ 2PCS
The Slots on the
(R) Long Metal
Glide RailW/Slots
are upward.
Q
Figure 2 OR
NOTE:To set Letter Size Files side by side, place
(Q)
Long Metal Glide Rail and (R) Long Metal Glide
Rail w/Slots as shown.
(
a
==
2ecsl
X
2
.
R
~
2Pcsj
Figure
1
There are slots located
in
(9/10) Top/Bottom Front Drawer Panels and (13) Back Drawer Panels to set your
files as desired.
STEP8
Q
The Slots on the
(R) Metal Glide
Rail W/Slots
are downward.
Page
15
of
18
Please see Page
16
for additional Safety information.
CONGRATULATIONS, YOUR 2-DRAWER LATERAL
FILE IS NOW COMPLETE!
Before inserting the Drawer, make sure to slide the ball
bearing plates located on the Side Frames to the FRONT
of the unit as illustrated.
To release the glides, pull the Drawer out until you can
see/feel the black nylon clips. Now lifting the clip on the Left
Glide DOWNWARD while pressing the clip on the Right Glide
UPWARD. This will release the Drawer to be easily removed.
~
FRONT
Black Nylon Clip
~
FRONT
\
Black Nylon Clip
Ball Bearing Plate
~-----4
2
INCORRECTCORRECT
1
-----~3
Drawer RemovalDrawer
Installation
*NOTE: THE LOCKING FILE DRAWER MUST BE USED AS THE TOP DRAWER.
Slide both drawer assemblies
in
place starting from the BOTTOM as described
in
the Drawer Installation
Supplement below.
STEP9
Page
16
of
18
2PCS
p
0 ~
2PCS
5.
Now line up the Large Holes located on Brackets with (P) 4 x 35 x 8mm Wood Screws and push the Product into position.
6.
Slowly slide the Product toward the RIGHT until the Head of (P) 4 x 35 x 8mm Wood Screw fits into the smaller hole of
Brackets. Your Product
is
now locked
in
place.
4. Insert (P) 4 x 35 x 8mm Wood Screws MOST OF THE WAY into
(0)
Plastic Sockets.
*NOTE: Make sure to leave about % Inch
of
the Head
of
(P) 4 x 35 x 8mm Wood Screws protruding from
(0)
Plastic
Sockets.
2.
You will need to drill holes
in
your wall corresponding to the positions of Brackets located on the BACK of the Product.
3.
Now fix
(0)
Plastic Sockets into the wall. You may need to tap LIGHTLY with
a
rubber mallet
*NOTE: The base
of
the Product must be set on a level surface and rest Flat on the
floor
1.
Place the Product
in
the desired position.
(FLOOR)
1------JL~___J_------:;::::
==,
-~
>-----'--....-------'----.-------'-~.____, o
(WALL)
\
TOP PANE
PRE INSTALL
D
METAL BRAC ET
Note: we recommend you attach the product onto your wall for safety reasons.
WALL SAFETY ATTACHMENT INSTALLATION
Page 17 of 18
More than one drawer open at a time can cause tip over.
• Do not stand or lean on an open drawer.
• Do not put materials on an open drawer. Use a posting shelf or table to sort or collate.
OPERATING
Improper loading or unloading can cause tip over.
• Load bottom drawer first.
• Distribute contents and weight evenly among drawers.
• Remove contents from top first, bottom last.
UNLOAD
LOAD
LOADING AND UNLOADING
FILE CABINET CAN TIP OVER, CAUSING SERIOUS INJURY.FOLLOW THE SAFETY INFORMATION BELOW.
ihwARNING
Page
18
of
18
~
CAUTION: This product is intended to hold the Maximum Weight indicated.
Exceeding the Maximum Weight
will
result in
instability
and may cause possible injury.
NOTE: HANGING FILES ONLY. Drawer bottom
is
not
a
weight bearingsurface
and
it
is
recommendedthat consumersdo not stack itemson drawer bottom as
this may result
in
possible DAMAGE/BREAKAGEto the Bottom Drawer Panel.
Each set of Glide Rails is designed to
hold up to
201bs.
60 Lbs.
MAXIMUM WEIGHT CAPACITIES
ProductSize: 29"(W)x16-3/8"(D)x28-1/4"(H)
28-1/4"
DIMENSIONS
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