Z Microsystems ZX2 User manual

Z Microsystems, Inc. · 9820 Summers Ridge Road, San Diego, CA 92121 · T: 858.831.7000 · F: 858.831.7001 · www.zmicro.com
ZX2 : ZX SERIES SERVER
Rugged Rack Mounted Workstations & Servers for Deployed Applications
USER MANUAL

2
Regulatory Information
REGULATORY
WARNING
Doc# 27-0041UM Rev B Issued 7/13/2012
TO PREVENT FIRE OR SHOCK HAZARDS, DO NOT EXPOSE THIS UNIT TO RAIN OR MOISTURE. ALSO, DO NOT USE THIS UNIT’S POLARIZED
AC PLUG WITH AN EXTENSION CORD RECEPTACLE OR OTHER OUTLETS UNLESS ALL THREE PRONGS CAN BE FULLY INSERTED
RISK OF ELECTRIC SHOCK - DO NOT OPEN
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT REMOVE
COVER (OR BACK OF UNIT). NO USER SERVICEABLE PARTS INSIDE. REFER
SERVICING TO QUALIFIED PERSONNEL.
CAUTION
ZX2
ZX Series Server
unit.
15 of FCC rules. These limits are designed to
energy, and, if not installed and used in

3
TABLE OF CONTENTS
Doc# 27-0041UM Rev B Issued 7/13/2012
Table of Contents
...........................................................................................................................................................
1.1 About This Manual.............................................................................................................................................
..............................................................................................................................................5
.............................................................................................................................................................................
2.1 ZX2 Assembly Parts ..........................................................................................................................................
....................................................................................................................7
.....................................................................................................................................
..........................................................................................................................................
..................................................................................................................
3.2 Removing & Installing Memory DIMM.................................................................................................................
3.3 Changing or Installing a PCI Card ......................................................................................................................9
...............................................................................................................9
..................................................................................................................
............................................................................................................
........................................................................................................11
.........................................................................................................11
.................................................................................................................................................................12
...........................................................................................................................12
.................................................................................................................12
.......................................................................................................13
............................................................................................................. 13
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...................................................................................................................................15
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.................................................................................................................17
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.......................................................................................................... 19
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Doc# 27-0041UM Rev B Issued 7/13/2012
1.1 ABOUT THIS MANUAL
www.zmicro.com. For further
DANGER:
•
the ZX2 Server.
•
storm.
•
•
SAFETY PRECAUTIONS
PRODUCT OVERVIEW
Warnings and Caution Alerts
This section will provide information and assistance with the following topics:
•About This Manual
•
Additional Assistance for the ZX2: ZX Series Server, or other server congurations can be found on the Z
Microsystem’s website along with highly customizable integration options for a wide range of platforms
and applications.

5
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PRODUCT OVERVIEW
1.2 Product Description
Highlights
sible USB slots
ZX2

Doc# 27-0041UM Rev B Issued 7/13/2012
SETUP
NOTE: For the fastest and easiest installation
of the ZX2 Server, follow the Installation Guide
provided with your Server Station.
2.2 INSTALLING THE ZX2 STATION IN A RACK
2.1 SHIPMENT CONTENTS
TRANSPORTATION TIP: Remember to save
the unit’s original shipping materials. It may be
necessary to move the unit at a later date.
This section will provide information and assistance with the following topics:
•
•
•
Using assembly hardware that does
not match specifications may
damage internal components.
WARNING
(858) 831-7039ZDoc@zmicro.com.
•ZX2 Station
•
•Installation Guide

7
SETUP
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2.3 ZX2 CONNECTIONS GUIDE
Required Cables/Connectors
•
•Video Signal Cable (DVI, BNC)
•
Preparations
NETWORK ETHERNET PORT
AC/DC POWER CONNECTORS
USB 2.0 PORTS
KEYBOARD PORT
MONITOR PORT
MOUSE PORT PRINTER PORT
**Other ZX2 Server congurations available. Above is a sample conguration with a Supermicro X7DA8 motherboard and dual redundant
military power supplies with EMI lter.
ZX2 POWER SUPPLY OPTIONS
Multiple power supply congurations are available for Z Microsystem’s ZX2 Server Stations. A typical dual-
redundant removeable AC power supply jack is pictured in the full ZX2 conguration above. If needed, a single,
xed DC power supply may be purchased. Contact your Z Microsystems Sales Representative for further
questions, order information, and the latest updates and technology.
DC Power Conguration
Schematic outlines for AC/DC power
supply congurations can be found in
section 8.2.2 of the Appendix.
AUDIO PORTS
Dual Redundant AC Power Conguration

CONFIGURATIONS
Required Tools
•
Doc# 27-0041UM Rev B Issued 7/13/2012
This section will provide information and assistance with the following topics:
•
•
•
•
•
Preparations
the unit.
the unit.
3.1 REMOVING TOP COVER OF ZX2 STATION
3.2 REMOVING/INSTALLING MEMORY DIMM
3. Install the new Memory DIMM by
firmly inserting.
towards the Memory DIMM.
DIMM. Gently remove the Memory DIMM
from its slot

9
CONFIGURATIONS
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3.4 RE-INSTALLING TOP COVER OF ZX2 STATION
or the unit.
3.3 CHANGING OR RE-INSTALLING A PCI CARD

CONFIGURATIONS
Doc# 27-0041UM Rev B Issued 7/13/2012
3.6 INSTALLING A NEW POWER SUPPLY MODULE
the module.
module to the ZX2 station.
NOTE: Different power supply options are
available. Step 3 (below) is an example of
dual redundant power supplies with military
connectors. Step 4 (below) is an example
of dual redundant power supplies with IEC
connectors.
3.5 REMOVING A POWER SUPPLY MODULE
2. Insert a finger into the handle and
module away of the ZX2 station.
NOTE: If one of the power supply modules is
removed, then the system will still operation
with only one remaining power supply.
WARNING: A failed power supply will be
identied by an audible alarm.

11
CONFIGURATIONS
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3.7 REMOVING THE LOCKABLE FACE PLATE COVER
towards the right from the left side
NOTE: The Lockable Face Plate Cover is an
option available only to certain models.
3.8 INSTALLING THE LOCKABLE FACE PLATE COVER

12
Doc# 27-0041UM Rev B Issued 7/13/2012
OPERATIONS
This section will provide information and assistance with the following topics:
•
•
•
4.1 POWERING ON THE ZX2 STATION
Power On LED
1. Amber = 5V standby available, system is
in standby (meaning OFF) mode.
2. Green = system is ON.
needed.
LAN LED 1 and 2
disabled
HD LEDs
HEATER LED
1. RESERVED – Only in use for systems
1. Green = system fans are running normally
4.2 ZX2 STATUS INFORMATION & INDICATORS

13
Doc# 27-0041UM Rev B Issued 7/13/2012
OPERATIONS
4.4 INSERTING THE TRANZPAK2 STORAGE MODULE
4.3 REMOVING THE TRANZPAK2 STORAGE MODULE
away from the ZX2.

WARNING
WARNING
the server.
CAUTION: Do not use benzene, thinner,
ammonia or any volatile substance to clean
the server housing. These chemicals may
damage the unit.
Doc# 27-0041UM Rev B Issued 7/13/2012
MAINTENANCE
5.1 CLEANING THE ZX2 SERVER
•
5.2 REPLACING THE ZX2 AIR FILTER
This section will provide information and assistance with the following topics:
•Cleaning the ZX2 Server
•

15
TROUBLESHOOTING
Doc# 27-0041UM Rev B Issued 7/13/2012
Troubleshooting Topics
T
•
•
No Power to the System
System Beeps
Audible Alarm:
Contact Us:
(858) 831-7040
techsupport@zmicro.com.

CUSTOMER SUPPORT
NOTE: More help, late-breaking news, and
details of the latest accesories for Z Micro
products can be found on our website at :
www.zmicro.com
NOTE: If possible, stay by the computer.
The Z Microsystems Technical Support
Representative may wish to go through the
problem over the telephone.
Technical Support
1. Model and serial number for the label on the monitor.
Customer Feedback
Please send to:
San Diego, CA 92121
Documentation Assistance
Doc# 27-0041UM Rev B Issued 7/13/2012

17
CUSTOMER SUPPORT
Doc# 27-0041UM Rev B Issued 7/13/2012
7.1 Replacing Parts for the ZX2 Station
•
•
•
•
•
•
address.
•
•
You will be given an RMA number and will be asked to send the product to:
Z Microsystems
San Diego, CA 92121
Product Disclaimer

APPENDIX
Doc# 27-0041UM Rev B Issued 7/13/2012
System Capacities
Power Supply
Physical
Environmental
boards.
Reliability
Regulatory
Quality/Workmanship
MIL-SPEC

19
Doc# 27-0041UM Rev B Issued 7/13/2012
APPENDIX
TOP VIEW
SIDE VIEW

Doc# 27-0041UM Rev B Issued 7/13/2012
20.7 19.0
21.4
3.5
REVISIONS
REV
DESCRIPTION
DATE
PREP
APVD
50
RELEASE PER PRO 0119
11/29/2011
1
2
3
4
5
6
7
8
8
7
6
5
4
3
2
1
A
B
C
D
A
B
C
D
REV
DWG NO.
SHEET
OF
UNIT WT.
SCALE:
FSCM
SIZE
TITLE
DATE
NAME
D
CHECKED
APPROVED
NONE
1
0XWT1
THIS DOCUMENT IS THE PROPERTY OF
Z MICROSYSTEMS, INC. AND CONTAINS
INFORMATION WHICH IS PROPRIETARY TO
Z MICROSYSTEMS, INC. NO PART OF THIS
DOCUMENT MAY BE COPIED, REPRODUCED
OR DISCLOSED TO THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT OF
Z MICROSYSTEMS, INC.
50
1
11/23/11
C.M.
ASSY,SERVER,ZX2
03-92734
Phone: (858) 831-7000 Fax:(858) 831-7001
9830 Summers Ridge Rd, San Diego, CA 92121
Z Microsystems, Inc.
DRAWN
S.R.
S.R.
INTERPRET DIMENSIONS & TOLERANCES
PER ASME Y14.5M-1994
MATERIAL:
FINISH:
DO NOT SCALE DRAWING
DECIMALS
XX =
XXX =
FRACTIONS
1/32
ANGLES
1
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:
63
.01
.005
GOLD CHEM FILM
PER MIL-C-5541, CL 3
6061-T6 AL ALY
18.3
20.00
.97 1.13
17.61
19.00
3.45
0
2.609
3.234
.859
REVISIONS
REV
DESCRIPTION
DATE
PREP
APVD
SCALE:
NONE
UNIT WT.
SHEET
OF
1
SIZE
B
FSCM
0XWT1
DWG NO.
REV
TITLE
APPROVED
CHECKED
NAME
DATE
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:
DECIMALS
XX =
XXX =
FRACTIONS
1/32
DO NOT SCALE DRAWING
MATERIAL:
01
1
XX
XX/XX/XX
ZX2
ZX2
Phone: (858) 831-7000 Fax:(858) 831-7001
9830 Summers Ridge Rd, San Diego, CA 92121
Z Microsystems, Inc.
DRAWN
THIS DOCUMENT IS THE PROPERTY OF
Z MICROSYSTEMS, INC. AND CONTAINS
INFORMATION WHICH IS PROPRIETARY TO
Z MICROSYSTEMS, INC. NO PART OF THIS
DOCUMENT MAY BE COPIED, REPRODUCED
OR DISCLOSED TO THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT OF
Z MICROSYSTEMS, INC.
XX
XX/XX/XX
XX
XX/XX/XX
INTERPRET DIMENSIONS & TOLERANCES
PER ASME Y14.5M-1994
ANGLES
1
FINISH:
.01
.005
63
-
SINGLE DC POWER SUPPLY
DUAL REDUNDANT AC POWER
FRONT ISO VIEW
3.45
19.00
17.14
20.64
.80
1.15
20.00
0
.54
3.67
6.79
9.92
13.04
MOUNTING HOLES
(SLIDE RAILS NOT INSTALLED)
REAR VIEW
1
2
3
4
5
6
7
8
8
7
6
5
4
3
2
1
A
B
C
D
A
B
C
D
REV
DWG NO.
SHEET
OF
UNIT WT.
SCALE:
FSCM
SIZE
TITLE
DATE
NAME
D
CHECKED
APPROVED
NONE
1
0XWT1
THIS DOCUMENT IS THE PROPERTY OF
Z MICROSYSTEMS, INC. AND CONTAINS
INFORMATION WHICH IS PROPRIETARY TO
Z MICROSYSTEMS, INC. NO PART OF THIS
DOCUMENT MAY BE COPIED, REPRODUCED
OR DISCLOSED TO THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT OF
Z MICROSYSTEMS, INC.
01
1
05/27/10
M. JUAREZ
SRVR, ZX2
ZX2
Phone: (858) 831-7000 Fax:(858) 831-7001
9830 Summers Ridge Rd, San Diego, CA 92121
Z Microsystems, Inc.
NOTES: UNLESS OTHERWISE SPECIFIED
1. APPROXIMATE WEIGHT (WITHOUT HARD DRIVES): 29 LBS
DRAWN
INTERPRET DIMENSIONS & TOLERANCES
PER ASME Y14.5M-1994
MATERIAL:
FINISH:
DO NOT SCALE DRAWING
DECIMALS
XX =
XXX =
FRACTIONS
1/32
ANGLES
1
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:
63
.01
.005
N/A
N/A
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