Z Microsystems ZX3 User manual

Z Microsystems, Inc. · 9820 Summers Ridge Road, San Diego, CA 92121 · T: 858.831.7000 · F: 858.831.7001 · www.zmicro.com
ZX3 : ZX SERIES SERVER
Rugged Rack Mounted Workstations & Servers for deployed applications
USER MANUAL

2
Regulatory Information
REGULATORY
WARNING
Doc# 27-0044UM Rev B Issued 7/13/2012
1. Use the power and video cables supplied
with the product to help prevent interference
with radio and television reception. The use of
cables and adapters may cause interference
with electronic equipment in the vicinity of this
unit.
2. This equipment has been designed to meet
severe conditions in military environments as
specied in MIL-STD-810G, MIL-STD-461F and
DO-16 0 F.
3. This equipment is designed to meet the
limits for Class A digital devices imposed by Part
15 of FCC rules. These limits are designed to
provide reasonable protection against harmful
interference when equipment is operating in
commercial environments. This equipment
generates, uses and can radiate radio frequency
energy, and, if not installed and used in
accordance with the instruction manual,
may cause harmful interference to radio
communications.
4. Operation of this equipment in a residential
area is likely to cause interference in which
case the user will be required to correct the
interference at his own expense. Changes or
modications not expressly approved by Z
Microsystems could void user’s authority to
operate the equipment.
TO PREVENT FIRE OR SHOCK HAZARDS, DO NOT EXPOSE THIS UNIT TO RAIN OR MOISTURE. ALSO, DO NOT USE THIS UNIT’S POLARIZED
AC PLUG WITH AN EXTENSION CORD RECEPTACLE OR OTHER OUTLETS UNLESS ALL THREE PRONGS CAN BE FULLY INSERTED
RISK OF ELECTRIC SHOCK - DO NOT OPEN
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT REMOVE
COVER (OR BACK OF UNIT). NO USER SERVICEABLE PARTS INSIDE. REFER
SERVICING TO QUALIFIED PERSONNEL.
This symbol warns the user that insulated voltage within the unit may have sufcient
magnitude to cause electric shock. Therefore, it is dangerous to make any kind of
contact with any part inside this unit.
This symbol alerts the user that important literature concerning the operation and
maintenance of this unit has been included. Therefore it should be read carefully in
order to avoid any problems.
CAUTION
ZX3
ZX Series Server

3
TABLE OF CONTENTS
Doc# 27-0044UM Rev B Issued 7/13/2012
Table of Contents
Section Page
1.0 Product Overview ...........................................................................................................................................................4
1.1 About This Manual.............................................................................................................................................4
1.2 Product Overview ..............................................................................................................................................5
2.0 Setup .............................................................................................................................................................................6
2.1 ZX3 Assembly Parts .......................................................................................................................................... 6
2.2 Installing the ZX3 Station in a Rack ....................................................................................................................7
2.3 ZX3 Connections Guide.....................................................................................................................................8
3.0 Conguring Your ZX3 Station........................................................................................................................................11
3.1 Removing Top Cover of ZX3 Station ................................................................................................................11
3.2 Re-installing Top Cover of ZX3 Station .............................................................................................................11
3.3 Removing & Installing Memory DIMM...............................................................................................................12
3.4 Changing or Installing a PCI Card ....................................................................................................................12
3.5 Removing a Power Supply Module .................................................................................................................. 13
3.6 Installing a New Power Supply Module ............................................................................................................13
3.7 Removing the Lockable Face Plate Cover........................................................................................................14
3.8 Installing ther Lockable Face Plate Cover.........................................................................................................14
4.0 Operations ...................................................................................................................................................................14
4.1 Powering on the ZX3 Station ........................................................................................................................... 14
4.2 ZX3 Status Information & Indicators.................................................................................................................14
4.3 Removing the TranzPak2 Storage Module .......................................................................................................15
4.4 Inserting a TranzPak2 Storage Module............................................................................................................. 15
5.0 Maintenance ................................................................................................................................................................16
5.1-5.2 Cleaning and Maintaining the ZX3 ............................................................................................................16
6.0 Troubleshooting the ZX3 Station ................................................................................................................................... 17
7.0 Customer Support........................................................................................................................................................18
7.1 Replacing Parts for the ZX3 Station ................................................................................................................. 19
8.0 Appendix......................................................................................................................................................................20
8.1 Technical Specications for the ZX3 Station.....................................................................................................20
8.2 Mechanical Outlines for the ZX3 Station .......................................................................................................... 21
8.2.1 ZX3 Station......................................................................................................................................21
8.2.2 ZX3 Station Rear View (w/ AC & DC Power Supply).........................................................................22

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Doc# 27-0044UM Rev B Issued 7/13/2012
1.1 ABOUT THIS MANUAL
This product manual will help you through the installation, setup, and operation of your ZX3
Server. We recommend you read this manual carefully and follow the instructions in the installation
chapter for verication of system functions and control settings.
This manual is also available on the Z Microsystems website at www.zmicro.com. For further
assistance please visit the Frequently Asked Questions section in the manual, or refer to the
section dedicated to Customer Support.
For added convenience and safety, you will nd embedded visual cues for quick tips, warnings,
new sections, and safety precautions. These are intended for quick supplemental reference and
added ease in the installation and operation of the ZX3 Server.
1.0 PRODUCT OVERVIEW
DANGER:
To avoid shock hazard:
• Do not remove the covers around
the ZX3 Server.
• Do not connect or disconnect the
ZX3 Server during an electrical
storm.
•The power cord plug must be
connected to a properly wired and
grounded power outlet.
• Any equipment to which the ZX3
Server will be attached must also be
connected to properly wired and
grounded power outlets.
SAFETY PRECAUTIONS
PRODUCT OVERVIEW
Warnings and Caution Alerts
Notes and Preparation Information
New Section
Necessary Hardware
Necessary Tools
This section will provide information and assistance with the following topics:
•About This Manual
•Product Overview
Additional Assistance for the ZX3: ZX Series Server, or other server congurations can be found on the Z
Microsystem’s website along with highly customizable integration options for a wide range of platforms
and applications.

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Doc# 27-0044UM Rev B Issued 7/13/2012
PRODUCT OVERVIEW
1.2 Product Description
Highlights
• Supports latest Intel Quad Core
Xeon & AMD Quad Core Opteron
processors
• 650W dual redundant AC power
supply, 750W fixed DC Options
• 19” rack mountable
• Only 20 inches deep
• Slim 3U (5.20”) height
• 12 PCI expansion slots
• Ultra–secure PCI card brackets
• Lightweight rugged packaging
• Up to 12 rugged removable SATA
or SAS TranzPak2 HDDs
• Slim DVD-RW and front acces-
sible USB slots
• Environmental control board with
status display
ZX3 Server
The ZX3 Station is a high performance, rack mountable, computing and graphics processing
powerhouse. At only 5.20” (3U) high by 20 inches deep, this compact, rugged workstation
utilizes minimal rack space and delivers an extremely exible computing and high-capacity
storage solution that is unbeatable in mission–ready applications.
The ZX3 Station integrates the latest computing technology with a system architecture
supporting any Extended ATX form-factor motherboards with support for up to twelve
rugged hot–pluggable TP2 removable drives, a slimline DVD-RW, and an environmental
control board to support proper thermal regulation. User–friendly features include a front
accessible power switch, two front accessible USB ports for rapid connectivity, and a quick
release top access cover for ease of service and hardware installation.
Optimized for rugged conditions, the ZX3 Station hosts innovative PCI card hold–down
brackets that secure cards in all three axis (X/Y/Z). In addition, the front panel provides a
ltered dust door with a systems status display to quickly monitor the status of the rugged
server. Dual redundant power supplies insure support for the latest multi-core processors
and high-end PCI Express graphics cards.
Z Microsystems’ engineers are experts in the design of systems that reduce the risk, cost
and failure caused by harsh environmental conditions. Designed to exceed MIL-STD 167
for vibration and MIL-STD 461 for EMI, ZX3 Stations are a robust solution for mission–ready
applications. Enhanced military options such as EMI ltered power supplies with Mil-Circular
connectors, locking security panels, environmental cooling units (ECU) may be available. For
more information contact your local Z Microsystems’ Sales Representative.

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Doc# 27-0044UM Rev B Issued 7/13/2012
SETUP
2.0 SETUP
NOTE: For the fastest and easiest installation
of the ZX3 Server, follow the Installation Guide
provided with your Server Station.
2.2 INSTALLING THE ZX3 STATION IN A RACK
2.1 SHIPMENT CONTENTS
Ensure all of the following parts are included in the package received from Z Microsystems.
Verify that no parts have not been damaged during shipment. If any of the parts are missing or
damaged, immediately contact Z Microsystems Customer Service at 858-831-7040.
• ZX3 Station
• Power Cable(s) (May be standard IEC or MIL-Connect AC or DC option)
• Installation Guide
TRANSPORTATION TIP: Remember to save
the unit’s original shipping materials. It may be
necessary to move the unit at a later date.
This section will provide information and assistance with the following topics:
•ZX3 Shipping Contents
•ZX3 Cable Connections Outline
• Power Supply Options
Using assembly hardware that does
not match specifications may
damage internal components.
WARNING
For rail installation instructions please refer to the Installation Guide that is included with your ZX Series Server. This guide will contain steps for mounting
and installing the ZX Server with sliding guide rails and other custom rack features. Hardware specications may vary based on ZX series and rack depth.
If the procedure outlined in the included installation guide does not work for your particular conguration or was not included in your ZX product
packaging, please contact for documentation assistance at [phone] or you can email us at [e-mail].

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SETUP
Doc# 27-0044UM Rev B Issued 7/13/2012
2.3 ZX3 CONNECTIONS GUIDE
Required Cables/Connectors
• Power Supply Cable (AC or DC option)
• Video Signal Cable (DVI, BNC)
• Serial I/O Connector (USB Type B-A)
Preparations
In preparation to setting up and
connecting the ZX3, turn off the
electrical power to your computer.
Shown here are standard customer examples.
**Other ZX3 Server congurations available. Above is a sample conguration with a Supermicro X7DA8 motherboard and dual redundant
military power supplies with EMI lter.
ZX3 POWER SUPPLY OPTIONS
Multiple power supply congurations are available for Z Microsystem’s ZX3 Server Stations. A typical dual-
redundant removeable AC power supply jack is pictured in the full ZX3 conguration above. If needed, a single,
xed DC power supply may be purchased. Contact your Z Microsystems Sales Representative for further
questions, order information, and the latest updates and technology.
DC Power Conguration
Schematic outlines for AC/DC power
supply congurations can be found in
section 9.2.2 of the Appendix.
Dual Redundant AC Power Conguration
FRONT ISO VIEW
REAR VIEW
17.15
20.64
2.84
20.00
0
.75
8.75
17.00
19.00
5.20
MOUNTING HOLES
(SLIDE RAILS NOT INSTALLED)
SCALE:
NONE
UNIT WT. SHEET OF
1
SIZE
B
FSCM
0XWT1
DWG NO. REV
TITLE
APPROVED
CHECKED
NAME
DATE
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:
DECIMALS
XX =
XXX =
FRACTIONS
1/32
DO NOT SCALE DRAWING
MATERIAL:
01
1
A.D.
05/28/10
SRVR, ZX3
ZX3
Phone: [phone] Fax:[phone]
9830 Summers Ridge Rd, San Diego, CA 92121
Z Microsystems, Inc.
NOTES: UNLESS OTHERWISE SPECIFIED
1. APPROXIMATE WEIGHT (WITHOUT HARD DRIVES): 33 LBS
DRAWN
THIS DOCUMENT IS THE PROPERTY OF
Z MICROSYSTEMS, INC. AND CONTAINS
INFORMATION WHICH IS PROPRIETARY TO
Z MICROSYSTEMS, INC. NO PART OF THIS
DOCUMENT MAY BE COPIED, REPRODUCED
OR DISCLOSED TO THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT OF
Z MICROSYSTEMS, INC.
INTERPRET DIMENSIONS & TOLERANCES
PER ASME Y14.5M-1994
ANGLES
1
FINISH:
N/A
N/A
.01
.005
63
-
NETWORK ETHERNET PORT
AC/DC POWER CONNECTORS
USB 2.0 PORTS
KEYBOARD PORT MONITOR PORT
MOUSE PORT
PRINTER PORT
GROUNDING STUD ADD ON PCI SLOTS

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CONFIGURATIONS
Required Tools
• Philips Screwdriver
Doc# 27-0044UM Rev B Issued 7/13/2012
3.0 CONFIGURING YOUR ZX3 STATION
This section will provide information and assistance with the following topics:
• Updating ZX3 modules and configurations
• Removing/Re-installing Lockable Face Plate Cover
• Removing/Re-installing ZX3 Top Cover
• Changing/Re-installing a PCI card
• Removing/Re-installing a Power Supply Module
Preparations
In preparation to any congurations change
to the ZX3, turn off the electrical power to
the ZX3 serve and your computer.
3.1 REMOVING TOP COVER OF ZX3 STATION
3.2 REMOVING/INSTALLING MEMORY DIMM
1. Loosen both lock screws at the rear of
the unit.
4. Pull the top back to clear the side
tongues from the grooves in the casing
and lift the top away.
2. Using one hand, push slightly down
on the front edge of the top and use
the other hand to pull the top from the
rear or the unit.
3. When the top is disengaged from the
locked position, use your thumbs to apply
leverage while your fingers start to pull
the top towards you.
5. Once you have cleared the side tongues
from the grooves, lift the lid from the
ZX3 station.
1. Each of the Memory DIMM slots
is equipped with locking latches to
secure the Memory DIMM in place.
3. The existing Memory DIMM will pop out of
the slot. Gently remove the Memory DIMM
from the slot.
2. Use your fingers to push the locking
latches away from the existing Memory
DIMM.
(CONTINUED)...

9
CONFIGURATIONS
Doc# 27-0044UM Rev B Issued 7/13/2012
3.4 CHANGING OR RE-INSTALLING A PCI CARD
4. Install the new Memory DIMM by
carefully aligning the Memory DIMM
parallel to the slot and then gently but
firmly inserting.
5. Carefully push the Memory DIMM in
using your thumbs.
6. Secure the Memory DIMM by pulling
the locking latches towards the Memory
DIMM.
3.3 REMOVING/INSTALLING MEMORY DIMM
1. Using a Philips screwdriver, remove
the attachment screw for the selected
placeholder plate.
7. Adjust height of the support mechanism.
Support mechanism slides up and down,
Make sure of proper engagement to PCI
card and tighten with a screw-driver.
3. Carefully insert and seat the new
PCI card into the slot. Once the card is
secure, select the appropriate Hold Down
Support Bracket (see next step).
5. Using a Philips screwdriver, fasten
the Hold Down Support Bracket to the
unit casing.
2. Remove the plate from the unit casing.
4. For full height cards, use Hold Down
Support Bracket that is straight across.
For shorter height cards, use bracket
with the step down bar (see above).
6. Fasten the opposite side of the Hold
Down Support Bracket to the unit’s interior
spanner bracket as shown above.
Full
Height Cards
Shorter
Height Cards



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CONFIGURATIONS
Doc# 27-0044UM Rev B Issued 7/13/2012
3.6 RE-INSTALLING TOP COVER OF ZX3 STATION
1. Place cover loosely onto
ZX3 station. When placed on
the station, make sure your
side anges properly align with
the corresponding slots.
3. Use both hands to push the
top cover from the rear or the
unit.
4. When the top is firmly seated
onto the
station casing, turn the
attachment screws at the rear of
the top cover to secure .
2. Using one hand, push slightly
down on the front edge of the
top.
1. If there is a red light on the front panel
then a fan needs to be replaced
7. Lift and remove fan unit from fan assembly.
3. Lift and remove the air flow baffle. 5. Lift and remove the rear fan cover.
2. Using a Philips screwdriver, Remove
the three screws from the air ow bafe.
4. Using a Philips screwdriver, unfasten
the rear fan cover.
6. Disconnect the fan connector from the
circuit board.
3.5 REPLACING A FAN