Zanussi ZGL 62 User manual

GAS HOBS
ZGL 62
INSTRUCTION BOOKLET
Please read this instruction booklet before using the appliance
GB

2
This appliance complies with the following
E.E.C. Directives:
* 73/23 - 90/683 (Low VoltageDirective);
* 93/68 (General Directives);
* 89/336 (Electromagnetical Compatibility
Directive);
* 90/396 (Gas Appliances),
an subsequent mo ifications
Guide to Use the instructions
The following symbols will be foun in the text to gui e
you throughout the Instructions:
Safety Instructions
Step by step instructions for an operation
Hints an Tips
Enviromental information
F
Important Safety Information
You MUS read these warnings carefully before installing or using the hob. If you need
assistance, contact our Customer Care Department on 08705 727727
Installation
lThis hob must be installe by qualifie personnel,
accor ing to the manufacturers instructions an to
the relevant British Stan ar s.
lAny gas installation must be carrie out by a
registere CORGI installer.
lRemove all packaging before using the hob.
lEnsure that the gas an electrical supply complies
with the type state on the rating plate, locate near
the gas supply pipe.
lDo not attempt to mo ify the hob in any way.
Child Safety
lThis hob is esigne to be operate by a ults. Do
not allow chil ren to play near or with the hob.
lThe hob gets hot when it is in use.
lChil ren shoul be kept away until it has coole .
lChil ren can also injure themselves by pulling pans
or pots off the hob.
During Use
lThis hob is inten e for omestic cooking only. It is
not esigne for commercial or in ustrial purposes.
lWhen in use a gas cooking appliance will pro uce
heat an moisture in the room in which it has been
installe . Ensure there is a continuous air supply,
keeping air vents in goo con ition or installing a
cooker hoo with a venting hose.
lWhen using the hob for a long perio of time, the
ventilation shoul be improve , by opening a win ow
or increasing the extractor spee .
lDo not use this hob if it is in contact with water.
Do not operate the hob with wet han s.
lEnsure the control knobs are in the OFF position
when not in use.
lWhen using other electrical appliances, ensure the
cable oes not come into contact with the hot surfaces
of the cooking appliance.
lUnstable or misshapen pans shoul not be use on
the hob as unstable pans can cause an acci ent by
tipping or spillage.
lNever leave the hob unatten e when cooking with
oil an fats.
lNever use plastic or aluminium foil ishes on the hob.
lPerishable foo , plastic items an areosols may be
affecte by heat an shoul not be store above or
below the hob unit.
Service
lThis hob shoul only be repaire or service by an
authorise Service Engineer an only genuine
approve spare parts shoul be use .
Environmental Information
lAfter installation, please ispose of the packaging with
ue regar to safety an the environment.
lWhen isposing of an ol appliance, make it unusable,
by cutting off the cable.
Keep this instruction book for future reference
and ensure it is passed on to any new owner.

3
Contents
For the User For the Installer
Important Safety Information 2
Description of the Hob 3
Operation 4
Maintenance and Cleaning 4
Something Not Wor ing? 5
Service and Spare Parts 5
Customer Care Department 6
Guarantee Conditions 6
Engineers technical data 9
Installation 10
Important Safety Requirements 10
Building In 11
Electrical connections 12
Wiring Diagram 13
Fault Finding 13
Commissioning 15
Conversion from Natural Gas to LPG 15
Description of the Hob
1. Hob Top
2. Rapid Burner
3. Semi-rapid Burners
4. Auxiliary Burner
5. Control knobs
6. Electric Ignition ush Button
1
3
2
4
3
5
6

4
Operation
Hob Burners
To light a burner:
lturn the relevant control knob anticlockwise to
maximum position;
lat the same time push the electric ignition pushbutton
which is marke by a little spark;
lthen a just the flame as require .
If the burner oes not ignite, turn the control knob to
zero, an try again.
To ensure maximum burner efficiency, you shoul only
use pots an pans with a flat bottom fitting the size of
the burner use (see table).
Burner minimum maximum
diameter diameter
Large (rapi ) 180 mm. 260 mm.
Me ium (semi-rapi ) 120 mm. 220 mm.
Small (Auxiliary) 80 mm. 160 mm.
Maintenance and Cleaning
If you use a saucepan which is smaller than the
recommen e size, the flame will sprea beyon
the bottom of the vessel, causing the han le to
overheat.
As soon as a liqui starts boiling, turn own the
flame so that it will barely keep the liqui
simmering.
Take care when frying food in hot oil or fat, as
the overheated splashes could easily ignite.
If the control knobs become ifficult to turn, please
contact your local Zanussi Service Centre.
Before any maintenance or cleaning can be carrie
out, you must DISCONNEC the hob from the
electricity supply.
The hob is best cleane whilst it is still warm, as
spillage can be remove more easily than if it is
left to cool.
The Hob To
Regularly wipe over the hob top using a soft cloth well
wrung out in warm water to which a little washing up liqui
has been a e . Avoi the use of the following:
- househol etergent an bleaches;
- impregnate pa s unsuitable for non-stick saucepans;
- steel wool pa s;
- bath/sink stain removers.
Shoul the hob top become heavily soile , it is
recommen e that a cleaning pro uct such as Hob Brite
or Bar Keepers Frien is use .
Pan Su orts
The pan supports are ishwasher proof. If washing them
by han , take care when rying them as the enamelling
process occasionally leaves rough e ges. If necessay,
remove stubborn stains using a paste cleaner.
The Burners
The burner caps an crowns can be remove for cleaning.
Wash the burner caps an crowns using hot soapy water,
an remove marks with a mil paste cleaner. A well
moistene soap impregnate steel wool pa can be use
with caution, if the marks are particularly ifficult to
remove.
After cleaning, be sure to wipe ry with a soft cloth.
F

5
Something Not Working?
If the hob is not working correctly, please carry out the following checks before contacting your local Service Force
Centre.
IMPORTANT: If you call out an engineer to a fault listed below, or to repair a fault caused by incorrect use or
installation, a charge will be made e en if the appliance is under guarantee.
SYMP OM
nThere is no spark when lighting the gas
nThe gas ring burns unevenly
SOLU ION
uCheck that the unit is plugge in an the electrical
supply is switche on
uCheck that the RCCB has not trippe (if fitte )
uCheck the mains fuse has not blown
uCheck the burner cap an crown have been
replace correctly, e.g. after cleaning.
uCheck the main jet is not blocke an the burner
crown is clear of foo particles.
uCheck the burner cap an crown have been
replace correctly, e.g. after cleaning.
If after all these checks, your hob still oes not operate
correctly, contact your local Service Force Centre.
Please note that it will be necessary to provi e proof of
purchase for any in-guarantee service calls.
In-guarantee customers should ensure that the
above checks have been made as the engineer will
make a charge if the fault is not a mechanical or
electrical breakdown.
In the event of your appliance requiring service, or if you
wish to purchase spare parts, please contact your local
Zanussi Service Force Centre by telephoning:
0870 5 929929
Your telephone call will be automatically route to the
Service Force Centre covering your post co e area. The
a resses are liste on the following pages.
Before calling out an engineer, please ensure you have
rea the etails un er the hea ing Something Not
Working.
When you contact the Service Force Centre you will nee
to give the following etails:
1. Your name, a ress an post co e
2. Your telephone number
3. Clear an concise etails of the fault
4. The mo el an serial number of the appliance (foun
on the rating plate)
5. The purchase ate
Service and Spare arts

6
Zanussi Guarantee conditions
We, Zanussi, un ertake that if, within 24 months of the
ate of the purchase, this Zanussi appliance or any part
thereof is prove to be efective by any reason only of
faulty workmanship or materials, we will, at our option,
repair or replace the same FREE OF ANY CHARGE for
labour, materials or carriage on con ition that:
* The appliance has been correctly installe an use
only on the gas an electricity supply state on the
rating plate.
* The appliance has been use for normal omestic
purpose only, an in accor ance with the
manufacturer's instructions.
* The appliance has not been service , maintaine ,
repaire , taken apart or tampere with by any person
not authorise by us.
* All service work un er this guarantee must be
un ertaken by a Zanussi Service Centre.
* Any appliance or efective part replace shall
become the Company's property.
* This guarantee is in a ition to your statutory an
other legal rights.
Home visits are ma e between 8.30am and 5.30pm
Mon ay to Fri ay. Visits may be available outsi e these
hours, in which case a premium will be charge .
Exclusions
his guarantee does not cover:
* Damage or calls resulting from transportation,
improper use or neglect, the replacement of any light
bulbs or removable parts of glass or plastic.
* Costs incurre for calls to put right an appliance
which is improperly installe or calls to appliance
outsi e the Unite King om.
* Appliances foun to be in use within a commercial
or similar environment, plus those which are the
subject to rental agreements.
* Pro ucts of Zanussi manufacture which are not
markete by Zanussi.
Euro ean Guarantee
If you shoul move to another country within Europe then
your guarantee moves with you to your new home
subject to the following qualifications:
* The guarantee starts from the ate you first
purchase your pro uct.
* The guarantee is for the same perio an to the same
extent for labour an parts as exist in the new country
of use for this bran or range of pro ucts.
* This guarantee relates to you an cannot be
transferre to another user.
* Your new home is within the European Community
(EC) or European Free Tra e Area.
* The pro uct is installe an use in accor ance with
our instructions an is only use omestically, i.e. a
normal househol
* The pro uct is installe taking into account
regulations in your new country.
Before you move, please contact your nearest Customer
Care centre, liste below, to give them etails of your
new home. They will then ensure that the local Service
Organisation is aware of your move an able to look after
you an your appliances.
France Senlis [phone]
Germany Nürnberg [phone]
Italy Por enone [phone]
Swe en Stockholm [phone]
UK Slough [phone]
Guarantee Conditions
For general enquiries concerning your Zanussi appliance
or for further information on Zanussi pro ucts, please
contact our Customer Care Department by letter or
telephone at the a ress below or visit our website at
www.zanussi.co.uk
Customer Care De artment
Zanussi
55-77 High Street
Slough
Berkshire
SL1 1DZ
08705 727727 (*)
* calls to this number may be recor e for training
purposes.
Customer Care Department

7
ZANUSSI SERVICE FORCE
To contact your local Zanussi Service Force Centre telephone [phone]
CHANNEL ISLANDS
GUERNSEY Guernsey Electricity
PO Box 4
Vale, Guernsey
Channel Islands
JERSEY Jersey Electricity Company
PO Box 45
Queens oad
St Helier
Jersey
Channel Islands JE4 8NY
SCOTLAND
ABERDEEN 54 Claremont Street
(M05) Aberdeen AB10 6 A
AUCHTERMUCHY 33a Burnside
(M03) Auchtermuchy
Fife KY14 7AJ
BLANTYRE Unit 5
(M07) Block 2
Auchenraith Ind. Estate
osendale Way
Blantyre G72 0NJ
DUMFRIES 93 Irish Street
(M01) Dumfries
Scotland DG1 2 PQ
DUNOON Brair Hill
(M67) 7 Hill Street
Dunoon
Argyll PA23 7AL
GLASGOW 20 Cunningham oad
(M04) Clyde Estate
utherglen
Glasgow G73 1PP
INVERNESS Unit 3B
(M06) Smithton Ind. Estate
Smithton
Inverness IV1 AJ
ISLE OF ARRAN Arran Domestics
Unit 4 The Douglas Centre
Brodick
(OWN SALES) Isle of Arran KA27 8AJ
ISLE OF BARRA J Zerfah
244 Bruernish
Isle of Barra
(OWN SALES) Western Islands HS9 5QY
ISLES OF BUTE Walker Engineering
(M66) Glenmhor
Upper Serpentine oad
othesay
Isle of Bute PA20 9EH
ISLE OF LEWIS ND Macleod
(M6 ) 16 James Street
Stornoway
Isle of Lewis PA87 2QW
KELSO 2-8 Wood Market
(M08) Kelso
Borders TD5 7AX
ORKNEY Corsie Domestics
(M65) 7 King Street
Kirkwall
Orkney KW15
PERTH Hydro Electrical
Inveralmond House
uthervenfield oad
Perth PH1 3AQ
PERTH Graham Begg
Unit 4
Airport Ind Estate
(OWN SALES) Wick KW1 4QS
SHETLAND Tait Electronic Systems Ltd
Holmsgarth oad
Lerwick
(OWN SALES) Shetland ZE1 0PW
SHETLAND Bolts Shetland Ltd.
26 North oad
Lerwick
(OWN SALES) Shetland ZE1 0PE
WHALSAY Leask Electrical
Harisdale
Symbister, Whalsay
(OWN SALES) Shetland ZE2 9AA
NORTHERN IRELAND
BELFAST Owenmore House
(M27) Kilwee Business Park
Upper Dunmury Lane
Belfast
BT17 0HD
WALES
CARDIFF Guardian Industrial Estate
(M28) Clydesmuir oad
Tremorfa
Cardiff
CF2 2QS
CLYWD Unit 6-7 Coed  Parc
(M14) Abergele oad
huddlan
Clwyd
Wales
LL18 5UG
DYFED Maes Y Coed
(M77) High Mead
Llanybydder
Carmarthenshire
SA40 9UL
HAVERFORDWEST Cromlech Lodge
(M75) Ambleston
Haverfordwest
Pembrokeshire
SA62 5DS
OSWESTRY Plas Ffynnon
(M17) Warehouse
Middleton oad
Oswestry
SY11 2PP
NORTH EAST
GATESHEAD Unit 356a
(M3 ) Dukesway Court
Dukesway
Team Valley
Gateshead NE11 0BH
GRIMSBY 15 Hainton Avenue
(M42) Grimsby
South Humberside
DN32 9AS
HULL Unit 1
(M41) Boulevard Industrial
Estate
Hull
HU3 4AY
LEEDS 64-66 Cross Gates oad
(M37) Leeds
LS15 7NN
NEWTON AYCLIFFE Unit 16
(M45) Gurney Way
Aycliffe Industrial Estate
Newton Aycliffe
DL5 6UJ
SHEFFIELD Pennine House
(M38) oman idge Ind.
oman idge oad
Sheffield S9 1GB
NORTH WEST
BIRKENHEAD 1 Kelvin Park
(M11) Dock oad
Birkenhead
L41 1LT
CARLISLE Unit 7
(M10) James Street Workshops
James Street
Carlisle
Cumbria CA2 5AH
ISLE OF MAN South Quay Ind. Estate
(M64) Douglas
Isle of Man
IM1 5AT
LIVERPOOL Unit 1
(M15) Honeys Green Precinct
Honeys Green Lane
Liverpool
L12 9JH
MANCHESTER Unit B
(M0 ) Central Industrial Estate
St Marks Street
Bolton
BL3 6N
PRESTON Unit 250
(M13) Dawson Place
Walton Summit
Bamber Bridge
Preston
Lancashire P 5 8AL
STOCKPORT Unit 20 Haigh Park
(M16) Haigh Avenue
Stockport
SK4 1Q

8
ZANUSSI SERVICE FORCE
To contact your local Zanussi Service Force Centre telephone [phone]
MIDLANDS
BIRMINGHAM 66 Birch oad East
(M18) Wyrley oad Ind. Estate
Witton
Birmingham
B6 6DB
BOURNE Manning oad Ind.
Estate
(M44) Pinfold oad
Bourne
PE10 9HT
BRIDGNORTH 68 St. Marys Street
(M72) Bridgnorth
Shropshire
WV16 4D
GLOUCESTER 101 ycroft Street
(M23) Gloucester
GL1 4NB
HEREFORD Unit 3
(M31) Bank Buildings
Cattle market
Hareford
HE4 9HX
HIGHAM FERRERS 30 High Street
(M51) Higham Ferrers
Northants
NN10 8BB
ILKESTON Unit 2
(M43) Furnace oad
Ilkeston DE7 5EP
LEICESTER Unit 7
(M22) Oaks Ind. Estate
Coventry oad
Narborough
Leicestershire
LE0 5GF
LINCOLN Unit 8
(M40) Stonefield Park
Clifton Street
Lincoln
LN5 8AA
NEWCASTLE 18-21 Croft oad
UNDER LYME Brampton Ind. Estate
(M12) Newcastle under Lyme
Staffordshire
ST5 0TW
REDDITCH 13 Thornhill oad
(M20) North Moons Moat
edditch
Worcestershire
B98 9ND
TAMWORTH Unit 3
(M1 ) Sterling Park
Claymore
Tamworth
B77 5DO
WORCESTER Units 1 & 2
(M73) Northbrook Close
Gregorys Mill Ind. Estate
Worcester
W 3 8BP
LONDON & EAST ANGLIA
BECKENHAM 11a Gardener Ind. Estate
(M7 ) Kent House Lane
Beckenham
Kent B 3 1QZ
CHELMSFORD Hanbury oad
(M47) Widford Ind. Estate
Chelmsford
Essex
CM12 3AE
COLINDALE Unit 14
(M53) Capitol Park
Capitol Way
Colindale
London NW9 0EQ
ELTHAM 194 Court oad
(M78) Mottingham
Eltham
London SE9 4EW
ENFIELD 284 Alma oad
(M4 ) Enfield
London
EN3 7BB
GRAVESEND Unit B4
(M57) Imperial Business Estate
Gravesend
Kent
DA11 0DL
HARPENDEN Unit 4
(M46) iverside Estate
Coldharbour Lane
Harpenden
AL5 4UN
LETCHWORTH 16-17 Woodside Ind. Estate
(M50) Works oad
Letchworth
Herts
SG6 1LA
LONDON 2/4 oyal Lane
(M76) Yiewsley
West Drayton
Middlesex
UB7 8DL
MAIDENHEAD eform oad
(M60) Maidenhead
Berkshire
SL6 8BY
MOLESEY 10 Island Farm Avenue
(M61) West Molesey
Surrey
KT8 2UZ
NEWBURY 9 Pipers Court
(M24) Berkshire Drive
Thatcham
Berkshire
G19 4E
IPSWICH Unit 6C
(M48) Elton Park Business Centre
Hadleigh oad
Ipswich
IP2 0DD
NORWICH 2b Trafalgar Street
(M52) Norwich
N 1 3HN
SUNBURY Unit 1a
(M63) The Summit
Hanworth oad
Hanworth Ind. Estate
Sunbury on Thames
TW16 5D
SOUTH EAST
ASHFORD Unit 2
(M58) Bridge oad Business Est.
Bridge oad
Ashford
Kent TN2 1BB
FLEET Unit 1
(M5 ) edsfield Ind. Estate
Church Crookham
Fleet
Hampshire GU13 0 D
HAYWARDS 21-25 Bridge oad
HEATH Haywards Heath
(M55) Sussex H16 1UA
SOUTH WEST
BARNSTAPLE Main oad
(M30) Fremington
Barnstaple
North Devon EX31 2NT
BOURNEMOUTH 63-65 Curzon oad
(M26) Bournemouth
Dorset
BH1 4PW
BRIDGEWATER 6 Hamp Ind. Estate
(M35) Bridgewater
Somerset TA6 3NT
BRISTOL 11 Eldon Way
(M25) Eldonwall Trading
Bristol
Avon BS4 3QQ
EMSWORTH 266 Main oad
(M33) Southbourne
Emsworth
PO10 8JL
ISLE OF WIGHT Unit 8
(M34) Enterprise Court
yde Business Park
yde
Isle of Wight PO33 1DB
NEWTON ABBOT Unit 2
(M2 ) Zealley Ind. Estate
Kingsteignton
Newton Abbot
S. Devon
TQ12 3TD
REDRUTH Unit 7D
(M36) Pool Ind. Estate
Wilson Way
edruth
Cornwall T 15 3QW

9
BURNER RAPID SEMI-RAPID AUXILIARY
(large) (medium) (small)
POSITION MAX MIN MAX MIN MAX MIN
NOMINAL THERMAL
POWER kW 3.0 0.65 2.0 0.45 1.0 0.33
NOMINAL FLOW
RATE m
3
/h 0.286 0.057 0.190 0.038 0.095 0.028
NOZZLE REFERENCE 11 9 A just. 96 A just. 70 A just.
NOMINAL THERMAL
POWER kW 2.8 0.65 2.0 0.45 1.0 0.33
NOMINAL FLOW
RATE g/h 202 43.5 144 29 72 21.5
NOZZLE REFERENCE 8 6 4 0 7 1 3 2 5 0 2 8
OVERALL DIMENSIONS
Wi th: 580 mm.
Depth: 500 mm.
CU OU DIMENSIONS
Wi th: 550 mm.
Depth: 470 mm.
Thickness: 30 mm.
Ignition H Spark
Spark Generator Ispra Control's BF 50066 - 230-240V 0.6 YA T 120
Spark Gap Fixe
Rear Left Burner (semi-rapid)
Heat Input 2.0 kW (6824 BTU/HR)
Front Left Burner (rapid)
Heat Input 3.0 kW (10236 BTU/HR)
2.8 kW L.P.G. (9554 BTU/HR)
Burner Dia. ap By-pass
1/100 mm
Auxiliary 28
Semi-rapi 32
Rapi 40
Aeration a justment none
NATURAL GAS
0 mbar
TYPE OF
GAS
Characteristics
LPG GAS
8-30/37 mbar
1/100 mm
1/100 mm
VALUE = 49.92 MJ/Kg
VALUE = 37.78 MJ/m
3
Ws - 50.7 MJ/ m
3
Rear Right Burner (semi-rapid)
Heat Input 2.0 kW (6824 BTU/HR)
Front Right Burner (auxiliary)
Heat Input 1.0 kW (3412 BTU/HR)
SUPPLY CONNEC IONS
Gas:
RC 1/2 inch (1/2 inch male) Rear right han corner
Electric:
230-240V 50Hz supply, 3 core flexible cable with non
rewireable plug fitte with a 3 amp cartri ge fuse.
Instructions for the Installer
Engineers technical data
APPLIANCE CLASS: 3
APPLIANCE CA EGORY: II2H3+
APPLIANCE GAS SUPPLY:
Natural gas G20 / 20mbar

10
700 mm
400 mm
100 mm
400 mm
50 mm
55 mm
50 mm
650 mm
400 mm
400 mm
100 mm
50 mm
50 mm
55 mm
600 mm
FO 0812
FO 0813
Important safety requirements
This hob must be installe in accor ance with the Gas
Safety (Installation an Use) Regulations (Current E ition)
an the IEE Wiring Regulations (Current E ition).
Detaile recommen ations are containe in the following
British Stan ar s Co es Of Practice: B.S. 6172/ B.S.
5440, Part 2 an B.S. 6891 Current E itions.
The hob shoul not be installe in a be sitting room
with a volume of less than 20 m3. If it is installe in a
room of volume less than 5 m3 an air vent of effective
area of 110 cm2 is require . If it is installe in a room of
volume between 5 m3 an 10 m3 an air vent of effective
area of 50 cm2 is require , while if the volume excee s
11 m3 no air vent is require .
However, if the room has a oor which opens irectly to
the outsi e no air vent is require even if the volume is
between 5 m3 an 11 m3.
If there are other fuel burning appliances in the same
room, B.S. 5440 Part 2 Current E ition, shoul be
consulte to etermine the requisite air vent requirements.
Location
The hob may be locate in a kitchen, a kitchen/ iner or
be sitting room, but not in a bathroom, shower room or
garage.
Before making the cut out in the worktop ensure that the
e ges of the hob that are to be near either a si e or rear
wall have a minimum istance of 55 mm. between the
e ge of the hob an the wall.
The minimum istance combustible material can be fitte
above the hob is 400 mm. If it is fitte below 400 mm. a
space of 50 mm. must be allowe from the e ges of the
hob.
The minimum istance combustible material can be fitte
irectly above the hob is 700 mm.
A minimum istance of 100 mm. must be left between
the si e e ges of the hob an any a jacent cabinets or
walls.
Installation
IMPOR AN
This hob must be installe by qualified
personnel to the relevant British Stan ar s.
Any gas installation must be carrie out by a
registere CORGI installer.
The manufacturer will not accept liability, shoul
the above instructions or any of the other safety
instructions incorporate in this book be
ignore .
WHEN HE HOB IS FIRS INS ALLED
Once the hob has been installe , it is important
to remove any protective materials, which were
put on in the factory.
On the en of the shaft, which inclu es the GJ 1/2"
threa e elbow, a justment is fixe so that the washer
is fitte between the components as shown in the
iagram. Screw the parts together without using excessive
force.
FITTING THE GAS HOB
WITHOUT A COOKER HOOD ABOVE
FITTING THE GAS HOB
WITH A COOKER HOOD ABOVE

11
ON/OFF SWITCH
FLEX
OUTLET
ON/OFF SWITCH
FLEX
OUTLET
FO 0763
FO 0764
1
2
Dimensions are given in mm.
Building In
Building over a cu board or
drawer
If the hob is to be installe above a cupboar or rawer
it will be necessary to fit a heat resistant boar below
the base of the hob on the un ersi e of the work
surface.
It is also recommen e to carry out the electrical
connection to the hob as shown in iagrams 1 an 2.
Building over a kitchen unit
with door
Proper arrangements must be taken in esigning the
furniture unit, in or er to avoi any contact with the
bottom of the hob which can be heate when it is
operate . The recommen e solution is shown in
iagram 3.
The panel fitte un er the hob ("a") shoul be easily
removable to allow easy access if technical
assistance is nee e . The space behin the kitchen
unit ("b") can be use for connections.
Rectangular cut-out size for hob
A) En of shaft with nut
B) Washer
C) Elbow
It is important to install the elbow correctly, with
the shoul er on the en of the threa , fitte to the
hob connecting pipe.
Failure to ensure the correct assembly will cause
leakage of gas.
FO 0814
Gas Connection
Connection to the gas supply shoul be with either rigi
or semi-rigi pipe, i.e. steel or copper.
The connection shoul be suitable for connecting to RC
1/2 (1/2 BSP male threa ).
When the final connection has been ma e, it is essential
that a thorough leak test is carrie out on the hob an
installation.
Ensure that the main connection pipe oes not exert
any strain on the hob.
550
470
55 min.
30
FO 2098
Dimensions are given in mm.
FO 0264
Cut Out Size
The imensions of the cut-out are given in the iagram.
30
20 min
60
a
b
FO 1013
3

12
Permanent Connection
In the case of a permanent connection, it is necessary
that you install a ouble pole switch between the hob
an the electricity supply (mains), with a minimum gap
of 3 mm. between the switch contacts an of a type
suitable for the require loa in compliance with the current
electric regulations.
The switch must not break the yellow an green earth
cable at any point.
Ensure that the hob supply cord does not come
into contact with surfaces with temperatures
higher than 50 deg. C.
FO 0390
F
Electrical connections
Any electrical work require to install this hob
shoul be carrie out by a qualifie electrician or
competent person, in accor ance with the current
regulations.
HIS HOB MUS BE EAR HED.
he manufacturer declines any liability should these
safety measures not be observed.
his hob is designed to be connected to a 230-240V
50Hz AC electrical supply.
Before switching on, make sure the electricity supply
voltage is the same as that in icate on the hob rating
plate. The rating plate is locate on the bottom of the
hob. A copy is attache on the back cover of this book.
The hob is supplie with a 3 core flexible supply cor
incorporating a 3amp plug fitte . In the event of having to
change the fuse, a 3amp ASTA approve (BS 1362) fuse
must be use .
Shoul the plug nee to be replace for any reason, the
wires in the mains lea are coloure in accor ance with
the following co e:
Green an Yellow - Earth
Blue - Neutral
Brown - Live
 Connect the green an yellow (earth) wire to
the terminal in the plug which is marke with
the letter 'E' or the earth symbol or coloure
green an yellow.
 Connect the blue (neutral) wire to the terminal
in the plug which is marke with the letter 'N' or
coloure black.
 Connect the brown (live) wire to the terminal in
the plug which is marke with the letter 'L' or
coloure re .
Upon completion there must be no cut, or stray stran s
of wire present an the cor clamp must be secure over
the outer sheath.
A cut off plug inserted into a 13 amp socket is
a seriuos safety (shock) hazard. Ensure that
the cut off plug is disposed of safely.
FO 0199
a
Fitting the Hob into the workto
Carry out the buil ing in of the hob as follows:
 put the seals supplie with the hob, on the
e ges of the cut out: place them exactly on
the front an rear e ge an at 50 mm. from the
si e e ges, taking care that the seals meet
without overlapping;
 place the hob in the cut out, taking care that it
is centre ;
 fix the hob with the relevant fixing clamps an
screws, as shown in the iagram. When the
screws have been tightene , the excess seal
can be remove .
The e ge of the hob forms a ouble seal which prevents
the ingress of liqui s.
a) Sealing gasket
F

13
A. IGNI OR SWI CH
B. IGNI OR UNI
B
L
N
0
1
2
3
4
5
6
220/240
A
Wiring Diagram
Fault Finding
Preliminary Electrical Systems
Check
A. EARTH CONTINUITY CHECK - Appliance must be
electrically disconnected - meter set on W (Ohms) x
1 scale and adjust zero if necessary.
a) Test leads from any appliance earth point to earth
pin on plug. esistance should be less than 0.1
ý (Ohm), check all earth wires for continuity and
all contacts are clean and tight.
B. INSULATION CHECK - Appliance electrically
disconnected, all switches ON.
a) meter set on W(Ohms) x 1 scale.
Test leads from L to N in appliance terminal block.
If meter reads «0» then there is a short circuit.
b) meter set on W (Ohm) x 100 scale.
epeat test with leads from L to E. If meter reads
less than × (infinity) there is a fault.
NOTE - Should it be found that the fuse has failed
but no fault is indicated - a detailed continuity check
(i.e. by disconnecting and checking each
component) is required to trace the faulty component.
It is possible that a fault could occur as a result of
local burning/arcing but no fault could be found under
test. However a detailed visual inspection should
reveal evidence of burning around the fault.
START
Isolate appliance
and carry out:
A: Earth Continuity
check.
Has inlet fuse blown?
Carry out:
C: Polarity check.
Electricity supply
should now be
satisfactory.
Carry out:
D: esistance to
Earth check.
Inlet wiring
faulty.
ectify any
fault.
Isolate appliance and
carry out:
B: Insulation check.
ectify any fault
including replacing
fuses as necessary.
SOCKET
(face view)
PLUG (with cover
removed)
Earth Wire
Green/Yellow
Neutral Wire
Blue
Brown Blue Green
Yellow
Green
Yellow
Brown
Blue
( )
FUSE
( )
E
NL
NO YES
NO YES

14
Ignition System / Gas Ignition
YES
Check plug top fuse
and replace if
necessary
Check polarity and
earth continuity of
supply point
Check earth continuity
of appliance
Ignitor does not spark
Check fitting of burners
Check position of the
electrode
Check by pass simmer
adjusted
Light burner manually
Check gas supply at
burner
Check continuity from 'N' on the
mains connector block and "O" on
the ignitor unit
Check continuity from 'L' on the
mains connector block and the
taps ignition switches
Check continuity from ignition
switches connector to ignitor unit
Check continuity from the tip of
each electrode to the
terminals 1 to 4 on the ignitor
unit
Check for breaks in the
insulation
of the HT leads
Change the taps
ignition switches
NO
Change the ignitor unit

15
Commissioning
When the hob has been fully installe it will be necessary
to check the minimum flame setting. To o this, follow
the proce ure below.
- Turn the gas tap to the MAX position an ignite.
- Set the gas tap to the MIN flame position then turn
the control knob from MIN to MAX several times. If
the flame is unstable or is extinguishe follow the
proce ure below.
Procedure:
Re-ignite the burner an set to MIN.
Remove the control knob.
To a just, use a thin bla e screw river an turn
the a justment screw (see iagram) until the flame
is stea y an oes not extinguish, when the knob
is turne from MIN to MAX. Repeat this proce ure
for all burners.
Pressure esting
Remove left han pan support an front left burner
cap an crown.
Fit manometer tube over the injector.
Turn on the burner gas supply an ignite another
burner.
The pressure rea ing shoul be nominally 20mbar
an must be between 17 mbar an 25mbar.
Turn off the burner supplies.
F
F
Conversion from Natural Gas to L G
It is important to note that this mo el is esigne for use
with natural gas but can be converte for use with butane
or propane gas provi ing the correct injectors are fitte .
The gas rate is a juste to suit.
Method
 Ensure that the gas taps are in the 'OFF' position
 Isolate the hob from the electrical supply
 Remove all pan supports, burner caps, rings, crowns
an control knobs.
 With the ai of a 7mm box spanner the burner injectors
can then be unscrewe an replace by the
appropriate LPG injectors.
To adjust the gas rate
With the ai of a thin bla e screw river completely
tighten own the by pass a justment screw, which is
locate own the centre of the gas tap control shaft.
Upon completion stick the replacement rating plate on
the un er si e of the hob.
IMPOR AN
The replacement/conversion of the gas hob shoul only
be un ertaken by a competent person.
Minimum ad ustment screw

CUSTOMER CARE
Zanussi
55-77 High Street
Slough
Berkshire, SL1 1DZ
Tel: [phone]
© Electrolux Househol Appliances Limite 2000
Grafiche MDM - Forlì
35675-2601 09/00
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