Zero Motorcycles MX User manual

TOC-1
Introduction.................................................................1-1
An Important Message To You From Zero.........1-1
Introduction............................................................1-1
Index ..............................................................1-1
Useful Information For Safe Riding ............1-2
Plug In Your Power Pack ....................................1-2
Owner Information ................................................1-3
Production Identification Number (PIN) ..............1-4
PIN Location..................................................1-4
PIN Break Down ...........................................1-4
General Information ............................................. 1-6
Zero X Technical Specifications...................1-6
Zero MX Technical Specifications ................ 1-7
Vehicle Range...............................................1-9
Optimizing Your Range By Adapting
Your Riding Style...........................................1-9
Public Charging Stations .............................1-9
Emissions Information ..................................1-10
Transporting .....................................................1-10
Safety Information .....................................................2-1
General Safety Precautions .................................2-1
Important Operating Information..................2-2
Location Of Important Labels ......................2-3
Power Pack Information Label ....................2-4
Throttle And Speed Control Label ...............2-5
Controls And Components .......................................3-1
Motorcycle Controls ..............................................3-1
Right Side View....................................................3-2
Instrument Panel ..................................................3-3
Speed Control Switch...................................3-3
Main Power Indicator....................................3-4
Energy Gauge ...............................................3-4
Torque Control Switch ..................................3-4
Handlebar Controls..............................................3-5
Left Handlebar Control.................................3-6
Right Handlebar Control ..............................3-6
Table Of Contents

TOC-2
Maintenance Schedule.......................................5-13
Accessories ........................................................5-16
Fuses ..................................................................5-16
Troubleshooting ..........................................................6-1
Power Pack And Charger ....................................6-1
Understanding Beep Sequences ................6-3
Safety Interlocks............................................6-6
General Troubleshooting ............................6-11
Warranty/Customer Assistance ...............................7-1
Customer Assistance...........................................7-1
Warranty Information ............................................7-2
Zero Motorcycles Limited Warranties.....................7-3
Standard Warranty.........................................7-3
Extended Warranty ........................................7-4
No Fault Warranty.........................................7-5
Disclaimers Applicable to Standard
Warranty, Extended Warranty and
No Fault Warranty .............................................7-5
Proper Use....................................................7-6
Purchaser’s Responsibilities.......................7-7
Warranty Procedures ....................................7-7
Transfer Of Ownership And Warranty ..........7-8
Starting And Operating .............................................4-1
First Time Set-Up.................................................4-1
Uncrating Your Motorcycle ............................ 4-2
General Operation ................................................4-4
Pre-Ride Inspection......................................4-4
Key Switch Positions....................................4-5
Power Pack ...................................................4-5
Operating Your Motorcycle..............................4-15
Suspension Adjustment .............................4-16
Maintaining Your Motorcycle .................................... 5-1
Owner’s Responsibilities ....................................5-1
Bolt Torque Table .................................................5-2
Power Pack...........................................................5-5
General Maintenance ...........................................5-6
Motor ..............................................................5-6
Brakes ...........................................................5-6
Suspension ...................................................5-6
Wheels And Tires .........................................5-7
Tire Inflation ..................................................5-8
Chain .............................................................5-8
Cleaning .......................................................5-11
Parking And Long Term Storage .......................5-12

1-1
Introduction
Introduction
Index
A good place to locate information about the
motorcycle is in the index in the back of the manual.
The terms “right” or “left” refer to the rider’s right or
left, when sitting on the motorcycle.
Congratulations and thank you for purchasing the
2010 Zero X/MX electric motorcycle; we welcome you
to the community of Zero Motorcycle riders. This
manual is designed to provide you with a better
understanding of the operation, inspection, and basic
maintenance requirements of this motorcycle. Zero
continually seeks advancements in product design
and quality. Therefore, this manual contains the most
current product information available at the time of
printing. Because of this, your motorcycle may differ
from the information supplied in this owner’s manual.
No legal claims can be made on the basis of data in
this manual. When it comes time to sell your Zero
motorcycle, please remember to hand over this
manual; it is, by law, an important part of the vehicle.
If you have any questions concerning the operation or
maintenance of your motorcycle, please contact Zero
at [email protected].
An Important Message To You
From Zero

1-2
Useful Information For Safe Riding
This manual contains the word CAUTION to tell about
something that could hurt you or others. It also
contains the word WARNING to tell about things that
could damage your motorcycle.
CAUTION: Please read this manual carefully and
completely before operating this motorcycle. Do not
attempt to operate this motorcycle until you have
attained adequate knowledge of its controls and
operating features, and until you have been trained in
safe and proper riding techniques. Regular
inspections and careful maintenance, along with good
riding skills, will help you to safely enjoy the
capabilities and the reliability of this motorcycle.
Disregarding them may render the warranty invalid.
Plug In Your Power Pack
WARNING: Proper care of the motorcycle’s power pack
is essential! When not in use, the power pack should
be left on the charger, even if fully charged. Failure to
do so could damage the power pack and therefore
void your battery warranty. See page 4-5 for other
important information about the power pack.

1-3
CSC Information Motorcycle Information
Address
Model
Date of Purchase
PIN
Telephone No.
E-mail
Battery Serial Number
Owner Information
Record important information here pertaining to your motorcycle. When contacting your Certified Service Center
(CSC) you may need to provide this information.

1-4
A
Production Identification
Number (PIN)
A. PIN Label (Canadian version only)
PIN Break DownPIN Location
The PIN is a 17-digit number stamped on the head
tube of the frame. Do not alter or remove this as it is
the legal identifier for your motorcycle.
See Location Of Important Labels on page 2-3.

1-5
538
Motorcycle Type
2 = 168 Cell
3 = 2nd Generation
4 = 336 Cell
M = Mars
P = Perm
Z = Z Motor Force
A = Agni
05 = 0 - 50 HP
51 = 50 - 100 HP
10 = 100 + HP
9 = 2009
A = 2010
B = 2011
Production Number
S 3 91M 905 123456
Model Line
Motor Type
Model Year
Net Brake Horse Power
Dirt

1-6
General Information
Zero X Technical Specifications
MOTOR
Type Brushed permanent magnetic electric
Motor • Sport-Mars
• Extreme-Perm
Torque 67.7 N•m (50 lb ft)
Peak
Horsepower 23
Peak Electrical
Input 17,400 Watts
POWER SYSTEM
Type Patent-pending lithium ion array
Capacity 2 kwh (58 V @ 35 Ah)
Range Up to 2 hours or 64 km (40 miles)
Recharge Time Less than 2 hours
Input Standard 110 V AC or 220 V AC
DRIVETRAIN
Transmission Clutchless one speed
Drive System • Sport-12T/71T, 420 Chain
• Extreme-15T/71T, 420 Chain
CHASSIS/SUSPENSION/BRAKES
Front Suspension
Travel 200.7 mm (7.9 in)
Rear Suspension
Travel 215.9 mm (8.5 in)
Front Brakes 4 Piston Hydraulic, Stainless Rotor,
Hand Actuated
Rear Brakes 4 Piston Hydraulic, Stainless Rotor,
Hand Actuated
Front Tire 24 x 3.0 in
Rear Tire 17 x 3.5 in

1-7
Zero MX Technical Specifications
DIMENSIONS
Wheel Base 137.2 cm (54 in)
Seat Height 88.3 cm (34.8 in)
Rake 23 degrees
WEIGHT
Frame 5.9 kg (13 pounds)
Power Pack 20.9 kg (46 pounds)
Curb Weight 73.0 kg (161 pounds)
Total Wei ght w/o
Power Pack 52.2 kg (115 pounds)
ECONOMY
Typical Cost to
Recharge Less than $.01 per mile or kilometer
MOTOR
Type Brushed permanent magnetic electric
Motor • Sport-Mars
• Extreme-Perm
Torque 67.7 N•m (50 lb ft)
Peak
Horsepower 23
Peak Electrical
Input 17,400 watts
POWER SYSTEM
Type Patent-pending lithium ion array
Capacity 2 kwh (58 V @ 35 Ah)
Range Up to 2 hours or 64 km (40 miles)
Recharge Time Less than 2 hours
Input Standard 110 V AC or 220 V AC