Zero FX 2016 User manual

2016 ZERO FX / ZERO FXS
TORCYCLES.COM
ZERO FX™
ZERO FX S™
2016
Y
C
YY
L
E
S
.
CO
M
88-08467.03
OWNER’S MANUAL
OWNER’S MANUAL
Zero Owner's Manual (FX and FXS).book Page 1 Thursday, April 5, 2018 12:01 PM

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Table Of Contents
TOC.1
Introduction.................................................... 1.1
Introduction.................................................................. 1.1
An Important Message From Zero Motorcycles........ 1.1
About This Manual.................................................... 1.1
Useful Information For Safe Riding........................... 1.2
Unplug Your Z-Force® Power Pack™...................... 1.2
California Proposition 65........................................... 1.2
California Perchlorate Advisory................................. 1.2
Identification Numbers................................................ 1.3
Owner Information .................................................... 1.3
Power Pack Serial Number....................................... 1.4
Motor Serial Number................................................. 1.4
Key Code Number .................................................... 1.4
Vehicle Identification Number (VIN).......................... 1.4
General Information .................................................... 1.6
Emissions Information............................................... 1.6
Vehicle Range........................................................... 1.6
Maximizing Your Range............................................ 1.7
Transporting............................................................ 1.10
Safety Information......................................... 2.1
General Safety Precautions........................................ 2.1
General Safety Precautions......................................2.1
Important Operating Information...............................2.2
Location of Important Labels ..................................... 2.3
Location of Important Labels.....................................2.3
Controls and Components ........................... 3.1
Controls and Components.......................................... 3.1
Motorcycle Controls ..................................................3.2
Left Side View ...........................................................3.4
Right Side View.........................................................3.6
Dash Overview..........................................................3.8
Warning Indicator Lights .........................................3.10
Dash Settings.......................................................... 3.12
Smartphone Application..........................................3.15
Bluetooth® Pairing..................................................3.15
Handlebar Controls ................................................. 3.16
Performance Level Mode Button.............................3.19
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Table Of Contents
TOC.2
Starting and Operating.................................. 4.1
General Operation........................................................4.1
General Operation .....................................................4.1
Key Switch/Steering Lock Positions...........................4.2
Operating Your Motorcycle........................................4.4
ABS (Anti-lock Brake System)...................................4.6
Front Suspension Adjustment....................................4.9
Rear Shock Adjustment...........................................4.13
Charging and Power Pack Information........ 5.1
Power Pack and Charging...........................................5.1
Power Pack................................................................5.1
Power Pack Swapping...............................................5.3
On-Board Power Pack Charger.................................5.4
Charging the Power Pack..........................................5.5
Quick Charging (Off-Board Accessory Charger)........5.7
Public Charging Stations..........................................5.11
Add On Electrical Equipment...................................5.11
Maintaining Your Motorcycle....................... 6.1
Maintaining Your Motorcycle ..................................... 6.1
Owner’s Responsibilities........................................... 6.1
Parts/Maintenance Items.......................................... 6.2
Service History.......................................................... 6.2
Scheduled Maintenance ........................................... 6.2
Component Fasteners .............................................. 6.6
Power Pack .................................................................. 6.9
Power Pack............................................................... 6.9
General Maintenance ................................................ 6.10
Brakes..................................................................... 6.10
Suspension............................................................. 6.13
Wheels And Tires.................................................... 6.13
Tire Inflation............................................................ 6.14
Drive Belt ................................................................ 6.14
Drive Chain (Optional) ............................................ 6.17
Headlight Alignment................................................ 6.20
Turn Signal Light Bulb Replacement ...................... 6.22
Brake/Tail Light Bulb Replacement......................... 6.23
Running Light Bulb Replacement ........................... 6.23
Cleaning.................................................................. 6.25
Parking and Long Term Storage............................. 6.26
Zero Motorcycles Accessories................................ 6.26
Fuses...................................................................... 6.27
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Table Of Contents
TOC.3
Troubleshooting............................................. 7.1
Troubleshooting .......................................................... 7.1
Electric Motorcycle Precautions................................ 7.1
Troubleshooting Your Motorcycle ............................. 7.1
System Warning Indicator......................................... 7.2
Dash Error Codes ..................................................... 7.5
General Troubleshooting .......................................... 7.8
Battery Management System.................................... 7.9
Cold and Hot Weather Considerations.................... 7.15
Safety Interlocks ..................................................... 7.16
Technical Specifications............................... 8.1
Specifications.............................................................. 8.1
Zero FX..................................................................... 8.1
Zero FXS................................................................... 8.3
Warranty and Customer Information ........... 9.1
Limited Warranty Information .................................... 9.1
Who Is The Warrantor?............................................. 9.1
Who Does This Limited Warranty Cover?................. 9.1
What Does This Limited Warranty Cover?................ 9.1
What Is The Coverage Period Of This Limited
Warranty? ................................................................. 9.2
What Is Not Covered By This Limited Warranty?...... 9.3
What Other Limitations Or Disclaimers Apply To
This Limited Warranty............................................... 9.5
What Are Your Responsibilities As A Customer? ..... 9.6
What Will Zero Motorcycles Do Under This Limited
Warranty?..................................................................9.7
How Does This Limited Warranty Relate To State
Law?..........................................................................9.7
How Do You Obtain Service Under This Limited
Warranty?..................................................................9.8
Transfer Of Ownership And Warranty.......................9.9
Customer Information............................................... 9.10
Customer Assistance..............................................9.10
Reporting Safety Defects........................................9.11
Maintenance Record ................................... 10.1
Maintenance Record.................................................. 10.1
Service History........................................................10.1
Index
First Responder Information - High Voltage
Components Locations
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Introduction
1.1
IntroductionIntroduction
An Important Message From Zero Motorcycles
Congratulations and thank you for purchasing the 2016
Zero FX or Zero FXS electric motorcycle; we welcome you
to the community of Zero Motorcycles riders. This manual
is designed to provide you with a better understanding of
the operation, inspection, and basic maintenance
requirements of this motorcycle.
Zero continually seeks advancements in product design
and quality. Therefore, this manual contains the most
current product information available at the time of printing.
Because of this, your motorcycle may differ from the
information supplied in this Owner’s Manual. No legal
claims can be made on the basis of data in this manual.
When it comes time to sell your Zero FX/FXS, please
ensure that this manual stays with the motorcycle; it is, by
law, an important part of the vehicle. If you have any
questions concerning the operation or maintenance of
your motorcycle, please contact Zero at
[email protected].
For 24 hour updates and additional information about your
motorcycle, visit the Owner Resources section of the Zero
Motorcycles website:
http://www.zeromotorcycles.com/owner-resources/
About This Manual
This manual covers the following motorcycles (standard
features and equipment include Integrated Z-Force®
Power Pack and charger, belt drive (optional chain drive),
and regenerative braking):
•Zero FX: All Terrain
•Cast or Wire Wheels
21-inch Diameter Front Wheel
18-inch Diameter Rear Wheel
•Dual Sport Tires
•Zero FXS: Supermoto
•Cast Wheels (17-inch diameter)
•Street Tires
Locating and referencing information
A good place to locate information about the motorcycle is
in the index in the back of the manual.
The terms “right” or “left” refer to the rider’s right or left
when sitting on the motorcycle.
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Introduction
1.2
Useful Information For Safe Riding
This manual contains the word WARNING to indicate
something that could hurt you or others. It also contains
the word CAUTION to indicate things that could damage
your motorcycle.
WARNING! Please read this manual carefully and
completely before operating this motorcycle. Do not
attempt to operate this motorcycle until you have attained
adequate knowledge of its controls and operating features,
and until you have been trained in safe and proper riding
techniques. Regular inspections and proper maintenance,
along with good riding skills, help you safely enjoy the
capabilities and the reliability of this motorcycle.
Disregarding the aforementioned, however, may render
the warranty invalid.
This symbol is located in various locations
on the motorcycle to inform you that
exposure to high voltage can cause shock,
burns and even death.
The high voltage components on the motorcycle should be
serviced only by technicians with special training.
High voltage cable or wiring has an orange covering. Do
not probe, tamper with, cut, or modify high voltage cable or
wiring.
Unplug Your Z-Force®Power Pack™
CAUTION: Proper care of the motorcycle’s power pack is
essential! Once your motorcycle is charged, disconnect
the power pack from AC power. Leaving your motorcycle
unplugged will maximize long-term power pack health.
See “Power Pack”, on page 5-1 for other important
information regarding the power pack.
California Proposition 65
WARNING: Certain motorcycles contain or emit chemicals
known to the State of California to cause cancer and birth
defects or other reproductive harm. In addition, certain
fluids contained in vehicles and certain products of
component wear contain or emit chemicals known to the
State of California to cause cancer and birth defects or
other reproductive harm.
California Perchlorate Advisory
WARNING: Certain components of this motorcycle such
as lithium batteries may contain perchlorate material.
Special handling may apply for service or end of life
disposal. See www.dtsc.ca.gov.
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Identification Numbers
1.3
Identification Numbers
Owner Information
Record information pertaining to your motorcycle here. When contacting your dealer, you may need to provide this
information.
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Identification Numbers
1.4
Power Pack Serial Number
The Power Pack serial number is located on the upper
front left of the power pack.
Motor Serial Number
The motor serial number is stamped on the right hand side
of the motor housing.
Key Code Number
The key code is a 5-digit number used to create duplicate
keys. This number is located on a tag that accompanies
the original keys.
Vehicle Identification Number (VIN)
The VIN is a 17-digit number stamped on the head tube of
the frame (A). Do not alter or remove this number as it is
the legal identifier for your motorcycle.
See the location of all important labels on page 2.3.
Chassis Number
The motorcycle chassis number information is affixed to
the head tube.
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