Zero X Dirt 2011 User manual

TOC-1
Introduction.................................................................1-1
An Important Message To You From Zero.........1-1
Introduction............................................................1-1
Index ..............................................................1-1
Useful Information For Safe Riding ............1-2
Plug In Your Z-Force Power Pack™...................1-2
Owner Information ................................................1-3
Power Pack Serial Number.................................1-4
Key Code Number ...............................................1-4
Motor Serial Number............................................1-4
Motor Identification................................................1-4
Identification Numbers .........................................1-5
VIN/PIN Breakdown ......................................1-6
General Information .............................................1-7
Zero X Dirt/X Street Legal
Technical Specifications ...............................1-7
Zero MX Dirt/MX Street Legal
Technical Specifications ...............................1-8
Zero XU Technical Specifications ..............1-10
Vehicle Range ....................................................1-12
Optimizing Your Range By Adapting
Your Riding Style ................................................1-12
Public Charging Stations ...................................1-12
Emissions Information.......................................1-13
Transporting........................................................1-13
Safety Information .....................................................2-1
General Safety Precautions .................................2-1
Important Operating Information..................2-2
Location Of Important Labels ......................2-3
Throttle And Speed Control Label ...............2-4
Controls And Components .......................................3-1
Motorcycle Controls (X/MX Dirt) ...........................3-1
Motorcycle Controls (X/MX/XU Street Legal) .......3-2
Right Side View (X/MX Dirt) .................................3-3
Right Side View (X/MX/XU Street Legal).............3-4
Instrument Panel (X/MX Dirt) ...............................3-5
Charge Indicator ...........................................3-5
Main Power Indicator....................................3-5
Table Of Contents

TOC-2
Maintaining Your Motorcycle ....................................5-1
Owner’s Responsibilities ....................................5-1
Bolt Torque Table .................................................5-2
Power Pack...........................................................5-5
General Maintenance ...........................................5-6
Motor ..............................................................5-6
Brakes ...........................................................5-6
Suspension ...................................................5-8
Wheels And Tires .........................................5-8
Tire Inflation ..................................................5-9
Drive Chain ...................................................5-9
Headlight Alignment....................................5-12
Headlight Bulb Replacement.....................5-13
Turn Signal Light Bulb Replacement .......5-15
Brake/Tail Light Bulb Replacement...........5-16
Running Light Bulb Replacement.............5-17
Cleaning ......................................................5-18
Parking And Long Term Storage.......................5-19
Maintenance Schedule.......................................5-20
Parts/Maintenance Items ...................................5-26
Accessories ........................................................5-26
Fuses ..................................................................5-26
Temperature Indicator...................................3-6
System Warning Indicator ............................3-6
Performance Level Switch (X/MX Dirt) ................3-6
Instrument Panel (X/MX/XU Street Legal) ...........3-7
Indicators .......................................................3-8
Performance Level Switch ....................................3-9
XU Street Legal.............................................3-9
X/MX Street Legal........................................3-10
Handlebar Controls (X/MX Dirt) .........................3-11
Left Handlebar Control...............................3-12
Right Handlebar Control ............................3-12
Handlebar Controls (X/MX/XU Street Legal).....3-13
Starting And Operating .............................................4-1
First Time Set-Up.................................................4-1
Unpacking Your Zero Motorcycle .................4-2
General Operation ................................................4-4
Pre-Ride Inspection......................................4-4
Key Switch/Fork Lock Positions ..................4-5
Power Pack ...................................................4-6
Operating Your Motorcycle..............................4-21
Suspension Adjustment .............................4-22

TOC-3
Troubleshooting ..........................................................6-1
Power Pack And Charger ....................................6-1
Understanding Beep Sequences ................6-3
Safety Interlocks............................................6-6
Motor Temperature Indicator ......................6-11
General Troubleshooting ...........................6-14
Warranty/Customer Assistance ............................... 7-1
Customer Assistance...........................................7-1
Warranty Information ............................................7-2
Zero Motorcycles Limited Warranties.....................7-3
Standard Warranty.........................................7-3
Extended Warranty ........................................7-4
Disclaimers Applicable to Standard
Warranty and Extended Warranty.................7-5
Proper Use....................................................7-6
Purchaser’s Responsibilities.......................7-6
Warranty Procedures ....................................7-6
Transfer Of Ownership And Warranty ..........7-7

TOC-4
NOTES

1-1
Introduction
Introduction
This manual covers the following motorcycles:
•X Dirt
•MX Dirt
•X Street Legal (stand-alone charger)
•MX Street Legal (stand-alone charger)
•XU Street Legal (integrated charger)
Index
A good place to locate information about the
motorcycle is in the index in the back of the manual.
The terms “right” or “left” refer to the rider’s right or
left, when sitting on the motorcycle.
Congratulations and thank you for purchasing the
2011 Zero electric motorcycle; we welcome you to the
community of Zero motorcycle riders. This manual is
designed to provide you with a better understanding
of the operation, inspection, and basic maintenance
requirements of this motorcycle. Zero continually
seeks advancements in product design and quality.
Therefore, this manual contains the most current
product information available at the time of printing.
Because of this, your motorcycle may differ from the
information supplied in this owner’s manual. No legal
claims can be made on the basis of data in this
manual. When it comes time to sell your Zero
motorcycle, please remember to hand over this
manual; it is, by law, an important part of the vehicle.
If you have any questions concerning the operation or
maintenance of your motorcycle, please contact Zero
at [email protected].
An Important Message To You
From Zero

1-2
Useful Information For Safe Riding
This manual contains the word CAUTION to tell about
something that could hurt you or others. It also
contains the word WARNING to tell about things that
could damage your motorcycle.
CAUTION: Please read this manual carefully and
completely before operating this motorcycle. Do not
attempt to operate this motorcycle until you have
attained adequate knowledge of its controls and
operating features, and until you have been trained in
safe and proper riding techniques. Regular
inspections and careful maintenance, along with good
riding skills, will help you to safely enjoy the
capabilities and the reliability of this motorcycle.
Disregarding the above may render the warranty
invalid.
Plug In Your Z-Force Power Pack™
WARNING: Proper care of the motorcycle’s power pack
is essential! When not in use, the power pack should
be left on the charger, even if fully charged. Failure to
do so could damage the power pack and therefore
void your power pack warranty. See page 4-6 for other
important information about the power pack.

1-3
Owner Information
Record important information pertaining to your motorcycle here. When contacting your Certified Service Center
(CSC), you may need to provide this information.
CSC Information Motorcycle Information
Power Pack Serial Number
Address PIN (X/MX)
Key Code
Date of Purchase
VIN (X/MX/XU)
Telephone No.
E-mail
Name
Model

1-4
AB
Power Pack Serial Number
The power pack serial number is located on the
inside edge of the connector housing.
Key Code Number
The key code is a 5 digit number used to create
duplicate keys. This number is located on a tag that
accompanies the original keys.
Motor Serial Number
The motor serial number is stamped on the silver
metal cooling cover that wraps around the Agni motor
or on the casting band for the Mars motor.
Motor Identification
A. Mars
•X - Dirt
•X/XU - Street Legal
B. Agni
•MX - Dirt
•MX - Street Legal

1-5
A
Identification Numbers
See Location Of Important Labels on page 2-3.
The Vehicle Identification Number (VIN) is found on
the XU/X/MX Street Legal. The Production Identification
Number (PIN) is found on the X/MX Dirt. This is a
17-digit number (A) stamped on the head tube of the
frame. Do not alter or remove this as it is the legal
identifier for your motorcycle.

1-6
Z2 = X/MX Platform
538
Motorcycle Type
B = 2011
C = 2012
D = 2013
Production Number
XM2 X BA1 12345
538 = On Road
A4Z = Off Road
X1 = 11 MY X
E1 = 11 MY MX
U1 = 11 MY XU
U2 = 11 MY XU LSM
X0 = 11 MY X
M0 = 11 MY MX
C = 11 MY X
D = 11 MY MX
E = 11 MY XU
F = 11 MY XU LSM
1 = 11 MY X
2 = 11 MY MX
M1 = Electric Motor Type
M/ 16.2 - 19.8 HP
A1 = Electric Motor Type
A/ 26.1 - 31.9 HP
World Manufacturer Identifier
C = California
Model Line
Model Year
Plant Location
Model
Net Brake Horsepower
CC
VIN/PIN Breakdown