Zero X Dirt 2011 User manual

TOC-1
Introduction.................................................................1-1
An Important Message To You From Zero.........1-1
Introduction............................................................1-1
Index ..............................................................1-1
Useful Information For Safe Riding ............1-2
Plug In Your Z-Force Power Pack™...................1-2
Owner Information ................................................1-3
Power Pack Serial Number.................................1-4
Key Code Number ...............................................1-4
Motor Serial Number............................................1-4
Motor Identification................................................1-4
Identification Numbers .........................................1-5
VIN/PIN Breakdown ......................................1-6
General Information .............................................1-7
Zero X Dirt/X Street Legal
Technical Specifications ...............................1-7
Zero MX Dirt/MX Street Legal
Technical Specifications ...............................1-8
Zero XU Technical Specifications ..............1-10
Vehicle Range ....................................................1-12
Optimizing Your Range By Adapting
Your Riding Style ................................................1-12
Public Charging Stations ...................................1-12
Emissions Information.......................................1-13
Transporting........................................................1-13
Safety Information .....................................................2-1
General Safety Precautions .................................2-1
Important Operating Information..................2-2
Location Of Important Labels ......................2-3
Throttle And Speed Control Label ...............2-4
Controls And Components .......................................3-1
Motorcycle Controls (X/MX Dirt) ...........................3-1
Motorcycle Controls (X/MX/XU Street Legal) .......3-2
Right Side View (X/MX Dirt) .................................3-3
Right Side View (X/MX/XU Street Legal).............3-4
Instrument Panel (X/MX Dirt) ...............................3-5
Charge Indicator ...........................................3-5
Main Power Indicator....................................3-5
Table Of Contents

TOC-2
Maintaining Your Motorcycle ....................................5-1
Owner’s Responsibilities ....................................5-1
Bolt Torque Table .................................................5-2
Power Pack...........................................................5-5
General Maintenance ...........................................5-6
Motor ..............................................................5-6
Brakes ...........................................................5-6
Suspension ...................................................5-8
Wheels And Tires .........................................5-8
Tire Inflation ..................................................5-9
Drive Chain ...................................................5-9
Headlight Alignment....................................5-12
Headlight Bulb Replacement.....................5-13
Turn Signal Light Bulb Replacement .......5-15
Brake/Tail Light Bulb Replacement...........5-16
Running Light Bulb Replacement.............5-17
Cleaning ......................................................5-18
Parking And Long Term Storage.......................5-19
Maintenance Schedule.......................................5-20
Parts/Maintenance Items ...................................5-26
Accessories ........................................................5-26
Fuses ..................................................................5-26
Temperature Indicator...................................3-6
System Warning Indicator ............................3-6
Performance Level Switch (X/MX Dirt) ................3-6
Instrument Panel (X/MX/XU Street Legal) ...........3-7
Indicators .......................................................3-8
Performance Level Switch ....................................3-9
XU Street Legal.............................................3-9
X/MX Street Legal........................................3-10
Handlebar Controls (X/MX Dirt) .........................3-11
Left Handlebar Control...............................3-12
Right Handlebar Control ............................3-12
Handlebar Controls (X/MX/XU Street Legal).....3-13
Starting And Operating .............................................4-1
First Time Set-Up.................................................4-1
Unpacking Your Zero Motorcycle .................4-2
General Operation ................................................4-4
Pre-Ride Inspection......................................4-4
Key Switch/Fork Lock Positions ..................4-5
Power Pack ...................................................4-6
Operating Your Motorcycle..............................4-21
Suspension Adjustment .............................4-22

TOC-3
Troubleshooting ..........................................................6-1
Power Pack And Charger ....................................6-1
Understanding Beep Sequences ................6-3
Safety Interlocks............................................6-6
Motor Temperature Indicator ......................6-11
General Troubleshooting ...........................6-14
Warranty/Customer Assistance ............................... 7-1
Customer Assistance...........................................7-1
Warranty Information ............................................7-2
Zero Motorcycles Limited Warranties.....................7-3
Standard Warranty.........................................7-3
Extended Warranty ........................................7-4
Disclaimers Applicable to Standard
Warranty and Extended Warranty.................7-5
Proper Use....................................................7-6
Purchaser’s Responsibilities.......................7-6
Warranty Procedures ....................................7-6
Transfer Of Ownership And Warranty ..........7-7

TOC-4
NOTES

1-1
Introduction
Introduction
This manual covers the following motorcycles:
•X Dirt
•MX Dirt
•X Street Legal (stand-alone charger)
•MX Street Legal (stand-alone charger)
•XU Street Legal (integrated charger)
Index
A good place to locate information about the
motorcycle is in the index in the back of the manual.
The terms “right” or “left” refer to the rider’s right or
left, when sitting on the motorcycle.
Congratulations and thank you for purchasing the
2011 Zero electric motorcycle; we welcome you to the
community of Zero motorcycle riders. This manual is
designed to provide you with a better understanding
of the operation, inspection, and basic maintenance
requirements of this motorcycle. Zero continually
seeks advancements in product design and quality.
Therefore, this manual contains the most current
product information available at the time of printing.
Because of this, your motorcycle may differ from the
information supplied in this owner’s manual. No legal
claims can be made on the basis of data in this
manual. When it comes time to sell your Zero
motorcycle, please remember to hand over this
manual; it is, by law, an important part of the vehicle.
If you have any questions concerning the operation or
maintenance of your motorcycle, please contact Zero
at [email protected].
An Important Message To You
From Zero