Zodiac ROUND POOL 1" RIMS Use and care manual

© 2004 ZODIAC AMERICAN POOLS, INC.
ALL RIGHTS RESERVED • MADE IN U.S.A.
DECEMBER 2, 2003 English
Round Pool 1" Rims
CAUTION:
Read all instructions
carefully before starting the
installation. Check for missing
parts by reviewing the Replace-
ment Parts List in the back of this
book.
Congratulations upon becoming a proud new pool owner! We take pride in bringing
you a quality product which will afford years of pleasure. Your pool is an investment
which deserves your care and attention. This pool is designed for residential use only.
Do not use for commercial applications.
Swimming pools are fun and we want you to enjoy your new pool for years to come. Please spend some
time reading your Owner’s Manual and Safety Packet (packaged with your pool) to understand the
operation and safety considerations of this product.
Serious permanent injury or death can occur in and around swimming pools. To prevent these tragic
accidents, please read, understand, and strictly enforce all safety rules.
You must post and maintain your safety sign and decals as instructed. If your sign or
decals are missing or damaged, please write for free replacements to:
265 INDUSTRIAL BOULEVARD,
MIDWAY, GA 31320
[phone]
INTRODUCTION AND
SWIMMING POOL SAFETY
97206
Owner's Manual
ROUND POOL 1" RIMS

297206DECEMBER 2, 2003 (Round Pool - 1" Rims)
SAFETY INSTRUCTIONS
As the owner, you have the most important role in reminding users of pool safety. You must set a safety example for
your family and guests. Use common sense around your pool and demand that others use common sense.
FAILURE TO HEED THESE WARNINGS CAN RESULT IN PERMANENT INJURY,
PARALYSIS FROM A BROKEN NECK, ELECTROCUTION OR DROWNING.
WATCH CHILDREN PREVENT DROWNINGS
•Alwayswatchandsupervisechildrenplayinginoraroundpooltopreventdrowningorinjury.Neverallowchildrenoradults
to climb on the outside structure of the above ground pool. Do not place filters, pumps, tables, chairs or other objects
near the pool. Children may use these to enter the pool and drown. Position your filtration system a safe distance from
the pool to prevent young children from using the filter as a means of access to the pool.
NO DIVING
• Never dive, flip or jump into this above ground swimming pool. It is too shallow for safe diving. Ladders, decks, handrails
and top ledges (or anything else) are not to be used for diving. You can break your neck!
• Most serious permanent injuries, paralysis or deaths occur when dives are made from pool decks. Please read your four
page "Mandatory Reading" Booklet supplied with this pool before you purchase or fabricate a deck for your pool.
NO ALCOHOLIC BEVERAGES
• Never use your swimming pool if you have been drinking alcoholic beverages or taking medications or drugs. Shock,
unconsciousness, permanent injury or drowning could result.
FENCE SAFETY
• As an additional deterrent against child drownings, you should install around the pool an additional four (4) foot tall (above-
ground level) fence, wall or enclosure that is made of durable material. All gates and entries must be self-closing and self-
latching and equipped with hardware for permanent locking. All latches must be installed four (4) feet above the ground
surface and made inaccessible to toddlers from outside. If a building is part of the barrier, all doors, windows and patio
gates that could provide access to the pool must be self-closing and self-latching with permanent locks so that your pool
can not be entered by toddlers. Check all local and state building codes to insure your installation complies with all
requirements. Fences and barriers are not a substitute for adult supervision.
INSTALL POOL ABOVE GROUND
•Neverinstallyourabove-groundswimmingpoolbelowthegroundsurface.Thispoolmustbeinstalledonthegroundsurface
only. There should be a flat, three (3) foot area (minimum) around the base of your pool wall.
POOL COVER SAFETY
• If you use a winter cover and did not purchase it from us, the cover must meet CPSC Standard ES13. The cover must
have a tamperproof locking retainer cable that positions the cover around the pool wall and keeps it securely in place.
Never allow anyone, especially small children on the cover. Asphyxiation or drowning could result.
• We do not make a barrier cover. If you purchase a cover to act as part of a barrier system, it must meet ASTM Standard
F 1346. When purchasing any pool cover, please consult a swimming pool professional.
LADDER SAFETY
•Ladders must be located over an upright (for metal frame pools), on a solid base and kept level.
ELECTRICAL HAZARD
• Never touch or attempt to service electrical equipment, including your filter, when your body and/or the ground is wet.
Electrocution or permanent injury due to high voltage (120V AC) could result.
• To avoid electrocution hazard, never use an electrical power source for any electrical equipment or your filter unless it
is protected by a Class A (5 Milliampere Trip) Ground Fault Circuit Interrupter (GFCI) in accordance with the National
Electrical Code Section 680.
ELECTRICAL BONDING
•The pool should be bonded in accordance with Section 680-26 of the National Electrical Code. For further assistance contact
your dealer or a local licensed electrician.
KEEP WATER CLEAN
• Always keep your pool water clean so that the bottom is visible at all times. Individuals must be able to see that the water
is too shallow for diving, and must be able to see small children in the pool!
NO SWIMMING AFTER DARK
• Never use your swimming pool after dark or when you can not see the shallow depth of the water or the safety decals
or signs. If you ignore this, you have the sole responsibility for providing adequate lighting to the pool, safety signs,
walkways and decking. We recommend that you consult with a licensed electrical contractor or your power company to
provide adequate lighting. You must also comply with all national and local electric codes.
• Never cut holes in your pool wall to install lights or anything else unless the hole locations are factory installed. Failure
to obey this warning could cause structural damage to the pool wall, violently releasing large bodies of water. Wall
structural failures may cause serious injury, electrocution or property damage.

397206DECEMBER 2, 2003 (Round Pool - 1" Rims)
FAILURE TO HEED THESE WARNINGS CAN RESULT IN
SERIOUS INJURY OR PROPERTY DAMAGE.
NO HORSEPLAY
• Never allow horseplay in or around the pool.
POOL CHEMICALS
• Do not place chlorine, chlorine tablets or sticks directly into the skimmer, or winterize your pool with liquid chlorine. Damage to
the skimmer, pool liner and filter will result. Failure to obey this instruction will void all component warranties.
• Always follow Chemical Manufacturer’s Instructions when storing, handling and dispensing pool chemicals.
• Your pool is exposed to more corrosive conditions than your car. Wax It often. At first sign remove rust and touch up immediately.
FILTER SAFETY
• If you use filters that are not manufactured by ZODIAC AMERICAN POOLS, INC. be sure that the filter is an Underwriters Listed
product for the USA (for other countries, it must be CSA, TUV/CE, or NOM approved) for your own protection against electrical
hazards. (See Filter Instructions for more information.)
CHECK FOR POOL DAMAGE AND WEAR
• Periodically check your pool and ladder components for damage and wear. Be sure all screws are in place. Replace all damaged
or worn components and tighten all screws before you use the pool, deck or ladders.
DO NOT MODIFY POOL
• Never modify the pool or accessories, or remove or drill holes in the pool, deck or ladder components unless instructed.
SHARP EDGES
• There is a possibility that a sharp edge may have been formed on a metal part during the manufacturing process. Check all pool,
filter, ladder or deck parts for sharpness. In the event that you find a sharp edge on a metal part, please take steps to remove it
with sandpaper or a file or return it for replacement.
REPLACEMENT PARTS
• Always use Original Equipment Manufactured (OEM) parts for you replacement requirements.
KEEP OFF TOP LEDGES
• Do not stand, sit, climb or step on top ledge of pool wall. These prohibited activities may cause injury or break the pool wall..
REMEMBER: HAVE FUN BUT BE SAFE
FOLLOW SAFETY INSTRUCTIONS
• Read and follow all Safety Instructions packaged with the pool, ladder, filter or any other accessory. Additional pool safety
publications, such as “Children Aren’t Waterproof” and “Pool And Spa Emergency Procedures For Infants”, can be obtained by
writing the National Spa and Pool Institute, 2111 Eisenhower Avenue, Alexandria, Virginia 22314.
POST WARNING SIGNS
• Make sure your "Warning" decals are in plain sight around your above-ground pool. Insist that all users, especially children and
young adults understand and obey safety messages.
CALL US FOR REPLACEMENT SAFETY MATERIALS
• If your “Warning” safety decals, signs or literature are missing, damaged or not legible, please write or call us for free replacements
at: Zodiac American Pools, Inc., 265 Industrial Boulevard, Midway, GA 31320, [phone]
POOL EMERGENCIES
• Always have a strong light pole not less than 16 feet (4.88m) long with a blunt or hook end available at pool side in case of
emergencies.
• Always have near your telephone the number of the nearest Trauma or Rescue Unit.
These Safety Instructions require pool users to exercise common sense. Always use common sense in your use of this
product in order to avoid risks associated with electricity and water which can result in paralysis from diving, drowning
or electrocution.
CHILD DROWNING ALERT
U.S.ConsumerProductSafety Commission reportsthatdrowningsand near drowningsofchildren,young adults
and adults account for a substantial percentage of the risk of using this pool product. Children under the age of
5 years old are the highest risk. Please watch all children!
SAVE THESE INSTRUCTIONS!

497206DECEMBER 2, 2003 (Round Pool - 1" Rims)
DETERMINE POOL LOCATION
NO
NO
NO
YES
ALWAYS DIG AWAY TO
LEVEL THE SURFACE
DO NOT INSTALL POOL
BELOW GROUND LEVEL
1. READ INSTRUCTIONS
Takeyourtimeandreadtheseinstructionsthoroughlybefore youbeginthepoolinstallation. Followallinstructions.
Do not take short cuts. Refer to the back page of this Owner’s Manual and record the appropriate information.
2. CHECK LOCAL CODES GET BUILDING PERMITS IF NECESSARY
Check your local building and electrical codes concerning installation and location of above ground pools and/or
barrier devices. You should have all required permits before you start the ground preparation.
3. GET EVERYTHING TOGETHER
Review the tools and materials that you will need to install the pool. Purchase what you will need.
4. SETTING UP THE POOL
Do not attempt to install your pool on a windy day. The pool wall is extremely hard to handle in the wind and could
possibly collapse causing permanent damage to your wall. Install your liner on a warm, sunny day (65° F) so the
liner can stretch to fit the pool correctly.
IMPORTANT - BEFORE YOU START
Look over the various pool location situations shown at right.
1. TERRAIN
Look over your property for the most
ideal pool location. A large area is best.
If you have no flat area large enough for
the pool then try to pick a spot where
you would have the least amount of
digging to do. Do not install your pool
with any of the wall area underground -
or located in a major water drainage
depression or sewer drain field. Ground
area around the pool foundation should
be level for three feet out from base of
pool. DO NOT BACKFILL AGAINST THE
POOL WALL AND RIMS. THIS WILL
CAUSE DAMAGE TO THE WALL AND
RIMS AND VOID YOUR WARRANTY.
Remember there MUST be a flat,
three (3) foot area (minimum) around
the base of your pool wall to prevent
child drownings.
2. CONVENIENT ELECTRICAL OUTLETS
Your filter and other accessories are
operated by electricity. If there are no
outside electrical outlets, you must have
them installed by a qualified electrician in
accordance with the National Electrical
Code, Section 680.
3. OVERHEAD ELECTRICAL WlRES
The pool should never be placed directly
under any overhead power lines for
precautionary measures. In some
communities this is against the law.
4. UNDERGROUND CABLES AND
UTILITIES
Before you start digging into the
ground to level the surface, it
wouldbewise to check with your
telephone, electric and gas utili-
ties as to the location of any
underground lines or pipes.
5. TREES
Trees and their occupants are
not the best of friends with
swimmingpools.Fallingleaves,
branches and sap can be a
constant problem in keeping
thepoolwaterclean(alongwith
bird droppings and insects fall-
ing into the pool). These mate-
rials will necessitate cleaning
your filtering unit more often.
The further away from a tree,
the better for your pool.
Itisimportantthatyourpoolsit on
firm, solid soil. The area must be
free of grass, stones, roots and
sharpobjects.Anystonesorroots
flush or just below the ground
surface must be removed. The
earth below the pool will com-
press under the weight of the wa-
ter and will expose these items to
the liner causing damage. Any
grass under the pool will rot and give
off an unpleasant odor. Avoid install-
ing your pool on ground that has been
recently treated with oil base weed
killers,chemicalsorhasbeenheavily
fertilized. Avoid areas growing Nut
Grass or Bermuda Grass (these
grasses can grow up through pool
liner).
DO NOT INSTALL YOUR POOL ON:
• concrete • asphalt • peat moss
• tar paper • sand • gravel • wood
• chemically treated soil • grass
• astroturf
Installing your pool on these surfaces
places undue stress on the sidewalls.
This can lead to wall/liner failure and
void your warranty.
GROUND SURFACE
DO NOT BUILD UP
SURFACE OR LOW SPOTS

597206DECEMBER 2, 2003 (Round Pool - 1" Rims)
Think of your above ground pool as a big dam. If the
pool is out of level or if the wall is worn or damaged,
the uneven pressure can cause the wall to break or tip
and allow thousands of gallons of rushing water to
cause extensive property damage and injury to any-
one in its path.
The amount of effort and care you put into the preparation
of your pool foundation and maintenance of the pool wall
can make a big difference in the life of your pool and liner.
A solid, well-compacted, level earth foundation is the
best base for your pool. Take the time to do a good and
thorough job as explained in these instructions.
MATERIALSYOU'LLNEED
IMPORTANCE OF LEVEL POOL FOUNDATION
STRAIGHT PLANK
(FOR LEVELING) WASHED MASONRY SAND (SEE CHART)
CONCRETE BLOCKS
2" x 8" x 16"
(SEE CHART)
TOOLSYOU'LLNEED SHOVEL
TAPE MEASURE PUSH BROOM
MEDIUM BRISTLE
NOTE: Do not install your pool frame on a
sand base! Use sand ONLY on the inside
of the pool to form the cove and to provide
a smooth base for the liner.
2' x 2' BOARD
(ANY TYPE)
CONCRETE BLOCKS
2" x 8" x 8"
(SEE CHART)
CHALK OR FLOUR
(FOR MARKING GROUND)
N
O
NOTE: TAPE ENDS OF S-HOOKS SO
THEY DON'T TEAR THE LINER.
S-HOOK (MINIMUM 10 REQ.)
POOL
SIZE
SAND
REQUIRED
FOR BOTTOM
CONCRETE
BLOCKS
REQUIRED
8' 1 TON 11
12' 1 TON 9
15' 1-1/2 TON 11
18' 2 TON 13
21' 2-1/2 TON 15
24' 3 TON 17
27' 3-1/2 TON 19
VINYL OR
PLASTIC

697206DECEMBER 2, 2003 (Round Pool - 1" Rims)
If you have purchased a hopper liner, see special excavation instructions in liner carton.
Using the chart below and FIG. 1, mark off pool area as shown.
a. Drive a stake into ground at approximate center of pool area.
b. Tie a loop at one end of a string and drop it around the stake.
c. Measure correct distance on the string using chart below.
d. Attach a marking stick and scribe a circle on the ground.
e. Remove all sod within this circular area leaving the stake
as the center mark.
Unless you have access to a surveyor’s level, the best, most accurate way to level the ground is with a straight
plank (2 x 4 will do but it should be straight) and a carpenter’s level (FIG. 2). Find the lowest spot within the pool
area and level the ground to the lowest point. Dig away the high areas - do not fill in low areas (FIG. 3).
NOTE: Figures1and2showareastobeleveledforplacementofthepoolframe. Remember-youmustalsoprovide
a three foot level area outward from the pool frame so the pool wall will serve as a barrier to toddlers.
Recheck the level of the entire pool area. The success of your installation depends upon how well this is
performed.
BESURE
þ
DO NOT FILL IN
THIS AREA DIG EARTH AWAY
TO MAKE LEVEL
Step 1. MARK OFF POOL AREA AND REMOVE SOD
Step 2. LEVEL THE POOL AREA
FIG. 1
FIG. 2
FIG. 3
POOL
SIZE
RADIUS FOR
MARKING
GROUND
8' 5'
12' 7'
15' 8'6"
18' 10'
21' 11'6"
24' 13'
27' 14'6"

797206DECEMBER 2, 2003 (Round Pool - 1" Rims)
ASSEMBLE CIRCULAR
BOTTOM FRAMEWORK
a. Form the circular of rims and foot plates as shown in Figure 4. Snap rims into foot plates engaging all tabs as shown in Figure 5.
b. Measure the distance from the center of the pool to each foot plate (Figure 4) to assure roundness of frame. Measurements must
agree with those given in the chart below.
c. Insert concrete blocks as under foot plate as shown in Figure 6.
TOP OF BLOCK LEVEL WITH GROUND
LARGE TAB ON OUTSIDE
TILT RIM
CATCHRIMUNDER
LIP OF FOOT PLATE
& SNAP INTO PLACE
SMALL TAB LOCKS INTO SLOT
FOOT
PLATE
Step 3.
FIG. 4
FIG. 5 FIG. 6
8' 4' .75"
12' 5'9-3/4" .625"
15' 7'6" 0.5"
18' 9' 0.5"
21 10'6" 0.5"
24' 12' 0.5"
27' 13'6" 0.5"
POOL
SIZE
DISTANCE-CENTER
OF POOL TO
BOTTOM PLATES
APPROX. RIM TO RIM
MEASUREMENT (FIG. 6)
A
A
RIM
RIM
POOL
SIZE RADIUS NUMBER OF
BOTTOM
PLATES
APPROX.
DISTANCE
BETWEEN
BOTTOM
PLATES
8' 4' 740.125"
12' 5' 9-3/4" 947.75"
15' 7'6" 11 50.75"
18' 9' 13 51.625"
21' 10'6" 15 52.375"
24' 12' 17 52.875"
27' 13'6" 19 52.9375"
Approximate distance from
foot plate to foot plate
12
1
2
FOOT PLATE LAYOUT
(top view)
concrete block
FOOT PLATE
CENTER OF
FOOTPLATE
POOL
WALL

897206DECEMBER 2, 2003 (Round Pool - 1" Rims)
HINT: Place the sifted earth and sand inside the circle of
rims before installing the pool wall (Step 4).
CARPENTER'S
LEVEL 2 x 4 PLANK
2" CONCRETE
BLOCK 2" BLOCK OF
WOOD
CENTER
STAKE
GROUND
d. Using a straight 2 x 4 plank, a small block of wood
and a carpenters level, you must level from the
centerofthepooltoeachblockasshowninFigure
7.
e. Find the lowest block in the pool site. Dig down
flushwithgroundlevel. Useatorpedoleveltolevel
the block in all directions.
f. Set2"blockof wood onconcreteblock,place 2 x
4plankbetweencenterpostandblockofwoodas
shown in Figure 8. Place level on top of 2 x 4.
Gently hammer down center post until 2 x 4 is
perfectly level. DO NOT move the center post.
Useitasaguidetolevelallotherblocksbyplacing
the 2" block of wood on the concrete block and
diggingtheconcreteblockdownuntil2x4islevel.
g. Takeyourtime,dooneblockatatimeworkingyour
wayaroundtheentirepool. DONOTCHEAT. They
must be level. Once all blocks are level, recheck
the block you started with to ensure nothing has
moved. Ifnothinghasmoved,recheckroundness
Step 3. ASSEMBLE CIRCULAR BOTTOM FRAMEWORK CONT'D...
FIG. 7
FIG. 8

997206DECEMBER 2, 2003 (Round Pool - 1" Rims)
a. Setcoiledpoolwall on aplywoodinsidethe pool area
(FIG.9). Theperforatedknockoutsinthewallareforan
optionalthru-the-wallskimmer. Whetheraskimmeris
usedornot,theseknockoutsMUSTbepositionedatthe
TOP of the pool (FIG. 9 & 10).
IMPORTANT: Ifyouare usinga thru-the-wallskimmer,
refertoyour SkimmerOwner's Manualandremove the
knockout now. If not using a thru-the-wall skimmer do
not remove the knockout panel. Cover ALL perfora-
tions (inside the pool) with heavy cloth or duct tape.
b. Theskimmerknockoutsbeginapproximately12"from
thebeginningofthepoolwall. Beginwallinstallationat
afootplate12"fromwhereyourfilterwillbelocated. As
wall is uncoiled, guide the bottom edge into the rim
grooveuntilwallendsoverlapandholesalign. Ifends
overlaptoomuch,gentlynudgerimstowardoutsideof
pool. If ends do not meet, gently nudge rims toward
inside of pool. You may use a screw driver to spread
rims at wall joint
c. Asyouare joiningthewallends, attachthereinforcing
bars on the outer sides of the pool wall using the 5/8"
machine screws and hex nuts as shown in Fig. 11 -
insert screws from inside of pool. Nuts and washers
MUST be on outside (FIG. 11). To eliminate burrs on
screw heads, hold screws in place with a screwdriver
and then turn the nuts to tighten. Tighten the nuts to a
maximumtorqueof70 inch pounds. Fileoffanyburrs
on screw heads and cover the inside wall joint with
heavy tape.
PERFORATED KNOCK-
OUTS MUST BE AT TOP
OF WALL
(INSERT
SCREWS FROM
INSIDE POOL)
INSIDE
OF POOL
HEX NUT
BEARING STRIP
5/8" MACHINE SCREW POOL WALL MUST BE INSTALLED WITH ONE REINFORCING BAR ON
THE INSIDE AND ONE ON THE
OUTSIDE AS SHOWN.
DO NOT USE PLIERS TO TIGHTEN WALL BOLTS. USE BOX END OR OPEN END
WRENCH TO TIGHTEN ALL BOLTS SECURELY. IMPROPER WALL ASSEMBLY MAY
CAUSE POOL TO COLLAPSE WHEN FILLED WITH WATER.
IMPORTANT: ALL SCREWS AND NUTS MUST BE USED
AND TIGHTENED SECURELY. IMPROPER
WALL ASSEMBLY MAY CAUSE YOUR POOL
TO COLLAPSE WHEN FILLED WITH WATER.
BEGIN 12" from where
filter is located at a foot plate
IMPORTANT: It is best to have several helpers stabilize
the pool wall during installation. If you are not able to get
any "extra hands" you may use "S" hooks, cord, and
stakes instead. Make sure you place some duct tape on
the "S" hooks to prevent them from scratching your pool
wall (Fig. 10).
BE SURE:
Tighten all nuts - donot omit any screws in wall joint.
Poolmustberound. Measurethedistancefromthecenter
ofthepooltothewallasinstructedinSTEP3. Ifmeasure-
ments vary more than an inch, correct this "out-of-round"
condition either by bumping rims in or out.
Poolmust belevel. Checkpoollevelatseverallocations
as shown in FIG. 13. If level varies 1" or more, dismantle
the pool wall and re-level the entire bottom framework.
Step 4. INSTALLPOOLWALL
FIG. 9
FIG. 10
FIG. 11
POOL
WALL

10 97206DECEMBER 2, 2003 (Round Pool - 1" Rims)
a. Buildan8"coveoffirmlypackedmasonrysand aroundthe insidebaseofthepoolframe(FIG. 12). USEDAMPENED
SANDONLY! DONOTUSEPEATMOSSORANYTYPE“POOLBASE”MATERIAL*. Thecove isabsolutelynecessary
as it prevents the liner from creeping underneath the wall and rupturing.
NOTE: Commercially manufactured pool coving may be substituted for sand providing it does not contain ionomer
foams(ThesematerialsarenotcompatiblewithPVC). Shouldyouhaveanyquestionspleaseconsultyour
pool dealer or the pool cove manufacturer for the material composition of the coving.
b. Spread a 1" - 2" layer of sand over the entire pool area and tamp down or use a lawn roller if available (FIG. 12).
c. Periodically check the base of your pool to be sure the cove is firmly packed.
d. After tamping or rolling pool base, use the push broom to smooth out the lines or foot prints in the pool base.
IMPORTANT: Certaintypesofcommercialsubstancesreferredtoas“PoolBase”cancausedamagetoyourpool
liner. Thismanufacturerwillnotberesponsiblefordamageresultingfromtheuseofsuchmaterials.
8" COVE OF SAND
LINE LEVEL
1" - 2" LAYER OF SAND
Step 5. BUILD A COVE AROUND INSIDE BASE OF POOL
FIG. 12
FIG. 13
BE SURE:
The cove is a vital
structural element of your
pool. DO NOT OMIT!
Check pool level before
installing the liner.
COVER THE WALL AND
POOL FLOOR AREA WITH
VINYL OR PLASTIC
(APPROXIMATELY 12” IN
WIDTH) BEFORE BUILDING
A COVE AROUND THE
POOL. THIS WILL HELP
TO PREVENT SAND LOSS
AND THE POOL LINER
FROM GOING
UNDERNEATH THE POOL
RIMS WHICH MAY
DAMAGE THE LINER.
POOL WALL
TOP VIEW OF POOL
IMPORTANT:
COVE OF
SAND
Follow these steps before adding sand to
pool bottom or building cove.
Add
plastic or
vinyl here
before building
the cove

11 97206DECEMBER 2, 2003 (Round Pool - 1" Rims)
BE SURE:
Liner is heavy - do not attempt to install it yourself.
Pull liner gently - avoid sharp tugs.
Do not cut or trim edges of liner.
All seams must be straight.
The bottom round seam should be positioned evenly around the inside circumference of the pool.
Adjust overhang evenly allowing minimum tension on pool wall.
Choose a warm, sunny day (at least 65°F) to install your liner. The liner is manufactured from a high grade flexible
vinyl material. This material is designed to stretch into shape during installation; therefore, it must be warm enough
to allow for the proper amount of stretch when installed in the pool. To insure a wrinkle-free form fit, install your liner
on a warm sunny day when the temperature is at least 65°F.
a. Carefullyopenthelinercarton.Donotuseaknifeor sharpinstrumenttoopenthebox.Asyouinstalltheliner,inspect
surface for possible punctures.
b. TherearetwoNODIVINGwarningdecals packagedinside yourlinercarton.Setthemasidein asafe placeuntilyour
pool has been filled with water. See STEP 11 for installation of NO DIVING decals.
c. Youshouldhave the helpofat least fourpeople.Unfold thelinersoit resemblesaroll of carpet.Liftthe liner overthe
pool and begin unfolding. Seam side of liner should face the ground.
d. Keep liner away from the cove area of the pool. As you unfold the liner, locate the side seam and position it parallel
tothecorrugationsinthepoolwall(FIG.14).Allotherseamsshouldformstraightlinesacrossthepool.Besureseam
isawayfromskimmerknockouts.Pulllinersidesoverthetopofthepoolwallanddowntheoutside.Holdinplacewith
spring-type clothespins.
e. Adjust the overhang of the liner so it measures the same all the way around the pool. Allow the liner bottom to touch
the ground in the center of the pool area (FIG. 15).
f. Start adding water; gently pull liner bottom towards side wall as the weight of the water pushes the liner into place.
þ
þ
þ
þ
þ
þ
OVERHANG MUST BE EQUAL
ALL AROUND POOL
OVERHANG MUST BE EQUAL
ALL AROUND POOL
KEEP LINER
AWAY FROM
COVE AREA
SIDE SEAMS PARALLEL TO
WALL CORRUGATIONSPULL SIDES OF LINER DOWN
THE OUTSIDE OF POOL WALL
If you have installed a "HUNG" or "U-BEAD" liner, complete frame assembly steps 9 and 10
before adding water.
STOP!
Step 6. INSTALL LINER
FIG. 14
FIG. 15

12 97206DECEMBER 2, 2003 (Round Pool - 1" Rims)
CAUTION:
•Liner is heavy-do not attempt to install it yourself.
•Pull liner gently-avoid sharp tugs.
•Do not cut or trim edges of liner.
•All seams must be straight.
•The bottom round seam should be positioned evenly around the inside circumference of the pool.
•Prior to installation, do not leave the liner exposed to direct sunlight.
POOL
SIZE
DISTANCE TO
OVERLAP
STABILIZERS
8' 2-3/4"
12' 3-1/4"
15' 2"
18' 2"
21' 2"
24' 2"
27' 2-3/8"
APPROX.
OVERLAP
WALL
STABILIZER
COPING
VINYL
LINER
POOL
WALL
a. Install metal stabilizers over the coping as shown in Fig. 16. Gently tap each stabilizer into place with a rubber mallet or
a block of wood. Install the 40” long stabilizers around the curved ends of the pool. Overlap each stabilizer as shown in
Fig. 16; See chart below for approximate stabilizer overlap. For oval pools, install one stabilizer between each upright on the
straight side. For a 15’ x 24’ pool, use two and overlap.
b. Start adding water; immediately begin smoothing out wrinkles as the weight of the water pushes the liner into place.
c. When water reaches about 16” in depth carefully measure the distance between the water level and the top ledge of the
pool wall at several points. These measurements should not vary more than 1”. If they vary more than 1” you must drain
your pool and properly level it using the instructions in your pool owner’s manual. NOTE: If your pool is out of level, your
warranty will be void and the manufacturer will not assume responsibility for any personal injury or property
damage.
d. Continue to fill with water as you assemble the remaining parts of your pool. If you have purchased a thru-the-wall
skimmer, stop filling pool when the water level is 20” - 22” from the top of the wall. Refer to instructions packed with the
skimmer for assembly of skimmer.
Continue to fill with water as you assemble the remaining parts of your pool. If you have purchased a thru-the-wall
skimmer, stop filling pool when water level is 20"-22" from the top; refer to instructions packed with skimmer for
assembly of thru-the-wall skimmer.
Step 7. ATTACH LINER TO POOL
Step 8. FILL THE POOL
FIG. 17
FIG. 16

13 97206DECEMBER 2, 2003 (Round Pool - 1" Rims)
TOP PLATE
a. Fasten uprights to foot plates with three #10 x 1/2" sheet metal screws. (FIG. 18)
b. (FIG. 18:) Hook the back flange of the top plate over the wall stabilizer. Fasten sides of upright to tabs in top plate
using two #10 x 1/2" sheet metal screws.
c. Using your carpenter's level. Make sure the uprights are plumb.
Step 9. ASSEMBLE UPRIGHTS
HOOK BACK
FLANGE
OVER
WALL
STABILIZER
#10 x 1/2"
SHEET
METAL
SCREW
UPRIGHT
SLOT FOR
LEDGE COVER
FOOT PLATE
FIG. 18

14 97206DECEMBER 2, 2003 (Round Pool - 1" Rims)
TOP LEDGE - 12' THRU 27' POOLS
TOP LEDGE - 12' POOLS
TOP VIEW
TOP LEDGES WITH
NODIVINGDECALS
MUST BE
INSTALLED IN
THESE LOCATIONS
NODIVINGDECAL
ATTACHED TO FOUR
TOP LEDGES
DESIGNATED AREA FOR
ENTRY AND EXIT
FIG. 19
FIG. 21
FIG. 22
FIG. 23
INSTALL TOP
LEDGES &
NO DIVING
DECALS / SIGNS
SEE STEPS: 10, 11
& 12 on page 15 for
instructions.
TOP LEDGE #10 X 1/2" SCREW
TOP
PLATE
FIG. 20
TAB SLOTS
UPRIGHT
LEDGE
#10 X 1/2"
SHEET
METAL
SCREW
TOP PLATE

15 97206DECEMBER 2, 2003 (Round Pool - 1" Rims)
Your 9" x 11" NO DIVING sign must be posted in plain sight near your pool entry/exit location to remind pool users
of the importance of this safety information.
If you are not installing a fence or a deck on which to post your sign, you may attach it to the pool top ledge (FIG.
24). Drill 1/8" diameter holes in the outside of the top ledge (adjacent to the entry/exit location) and fasten sign with
the enclosed attachment wires.
TOP LEDGE
WITH DECAL TOP LEDGE
WITH DECAL
LINER NO DIVING DECAL
INSTALLLINERNODIVING
DECALS HERE
DESIGNATED
POOL ENTRY
AND EXIT
INSTALL NO DIVING
SIGN ADJACENT TO
POOL ENTRY/EXIT
When pool is filled with water to correct skimmer level, install the two NO DIVING warning decals which you set
aside in STEP 6.
a. Apply decals to the liner just above the maximum water level and just below the top ledge.
b. Installonedecalatthe entry/exitlocation. Installseconddecaldirectlyacross thepoolfromtheentry/exit location(FIG.24).
NO DIVING warning decals have been factory applied to four top ledges (FIG. 21). Install one of these ledges at
the entry/exit of your pool; install the second ledge directly across the pool from the entry/exit location (FIG.23).
Install remaining two top ledges with decals at 90° to entry/exit as shown in FIG. 24.
8' & 12' POOLS:
Fasten each top ledge (FIG. 19) to top plates with four #10 x 1/2" sheet metal screws as shown in FIG. 22. Use
slots in ledges as necessary.
15' THRU 27' POOLS:
a. Top ledges are numbered on each end to correspond to the pool diameter (FIG.19). Use the numbered slots that
correspond to your pool diameter. Note:27' pools use slots numbered 24.
b. Fasteneachtop ledgewithfour #10 x1/2"sheet metalscrewsas shown(FIG.24).Ifuprightsleaninoroutwhenpool
is filled with water, adjust several top ledges by moving them to the next slot.
Step 10. INSTALL TOP LEDGE
Step 11. INSTALL NO DIVING DECALS
Step 12. INSTALL NO DIVING SIGN
FIG. 24

16 97206DECEMBER 2, 2003 (Round Pool - 1" Rims)
BESURE:
Follow all safety instructions in the special safety section packed with these assembly instructions.
It is important to follow necessary health regulations concerning chlorination, circulation, and cleaning of your pool. This
may be done by using a filter and the proper chemical treatment procedures. Your pool dealer has a complete line of filters
and accessories with complete instructions on their use. For further information on care, maintenance, and winterization
of your pool, refer to pool care booklet. Be sure to follow all safety instructions in same booklet. Preserve the finish of your
pool frame by waxing it at least twice a year.
Step 13. INSTALL LEDGE COVERS
FIG. 25
a. Setinnerledgecoverovertopledges. Slidetabofouterledge
cover into the slot on uprights.
b. Slide outer ledge cover over the inner cover for a snug fit.
c. Using hole in outer cover as a guide. Fasten ledge cover
assembly to the top plate with a 1-1/2" Phillips Flat Head
sheet metal screw, and place screw cover over the screw.
UPRIGHT
TOP LEDGE
1-1/2" PHILLIPS
FLAT HEAD
SHEET METAL
SCREW
OUTER
LEDGE
COVER
FIG. 26
slot in
upright
INNER
LEDGE
COVER
Follow assembly
procedures appearing
with the picture of your
ledge cover. (FIG. 27)

17 97206DECEMBER 2, 2003 (Round Pool - 1" Rims)
a. Use a leaf skimmer to remove debris.
b. Reinstall the filter and run continuously. Watch
pressure carefully and clean filter when
necessary.
2. How to Prepare Your Pool for Spring
3. General Maintenance
Pool Maintenance
according to the instructions.
d. Look at all painted metal parts for scrapes or
scratches. Sand and paint these.
e. Check the gaskets on all thru-the-wall fittings for
leakage or deterioration. These gaskets may need
to be replaced.
f. Cover your pool with a winter cover to inhibit
drownings and assist in pool maintenance. Use
flotation pillows to raise the cover at the center to
help drain off water, and keep leaves and other
debrisfromgathering.(Covermustbetamperproof
and meet CPSC Standard ES13.) Never allow
children to walk or play on pool cover.
Entrapment or drowning may occur!
Your pool has a “winterized” liner which means you should never have to take the pool down or
drain it. To get your pool ready for winter follow each of these important steps:
a. Vacuumandcleanthepool.Removeandcleanthe
filter system. Remove ladders and all movable
objects from the pool area.
b. Add chemicals according to manufacturer’s
recommendations for winterizing your pool. During
cold months and with the pool covered, chemicals
will last much longer than in summer and will give
youwinterlongprotectionagainstalgaeandbacteria
buildup.
c. Lower the level of water 6" below the bottom of the
thru-the-wallskimmer.Putwinterizingcap(available
from Customer Service) into thru-the-wall return
fitting then install winter plate on skimmer. Check
and readjust this level after any heavy precipitation.
Remove filter and accessories excluding fittings
which are attached to the pool, and store filter
c. Super Chlorinate immediately.
d. Vacuum the pool.
e. Test the water for pH balance.
Ifyoudon’tuseafloatingchemicaldispenserorchlorine
feeder, you must thoroughly dissolve the chemicals.
This must be done outside the pool before you use
them. Then pour slowly into the water as you walk
aroundthepool.Ifchemicalsarenotdissolvedfirstthey
can cloud the water. They can also shorten the filter
cycle and damage the liner. The right pH and chlorine
content are very important. Follow chemical
manufacturer’s instructions for proper use of pool
chemicals.
Keep the filter running when adding chemicals.
The only way to clean your pool is by filtering and
using chemicals, NOT by draining your pool and
filling it again. Draining your pool completely may
result in liner shrinkage.
Wax your pool - Your pool is exposed to corrosive
conditions. Help preserve the finish by waxing the
metal parts with a good automotive wax at least twice
a year.
Periodically check wall at skimmer/return to make
sure there are no leaks.
NOTE: The chemicals added to your pool is for
sanitizing the water in your pool. The filter is used for
cleaning the water in your pool.
Check the metal parts periodically for rust spots. If touch-up is required:
a. Scrape any loose, flaking paint.
b. Wipe any bare metal with tirpolene or mineral
spirits.
1. Winterizing Your Pool
c. Prime bare metal areas with an Anti-Rust
primer, or equivalent.
d. Topcoat with Anti-Rust enamel.

18 97206DECEMBER 2, 2003 (Round Pool - 1" Rims)
9
10
11
13 14
1
6
5
4
15
15
17
16
1
2
3
KEY FOR
REPLACEMENT
PARTS
717
7
8
SLOT ON
UPRIGHT
12
1
11

19
97206DECEMBER 2, 2003 (Round Pool - 1" Rims)
REPLACEMENT PARTS
P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY
176511 110 76511 102 76511 110 76511 130 76511 150 76511 170 76511 190 #10x1/2" Sheet Metal Screw 202960 11 02187 902185 11 02185 13 02185 15 02185 17 02185 19 Top Ledge White 305074 805076 12 05077 15 05078 18 05080 21 05081 24 05082 27 Stabilizer 430015 630015 10 30015 11 30015 14 30015 16 30015 18 30015 20 Plastic Coping 5** 1** 1** 1** 1** 1** 1** 1Vinyl Liner *** 6** 1** 1** 1** 1** 1** 1** 1Wall *** 735043 135043 135043 135043 135043 135043 135043 1Wall Bolt Pack 48" & 52" 896004 496004 496004 496004 496004 496004 4Decal - "No Diving" Top Ledge 996001 196001 196001 196001 196001 196001 196001 1"No Diving" Sign
10 96002 196002 196002 196002 196002 196002 196002 1Decal - "No Diving" Wall & Liner 11 10114 11 10114 910114 11 10114 13 10114 15 10114 17 10114 19 Upright 48" 11 10117 11 10117 11 10117 13 10117 15 10117 17 10117 19 Upright 52" 12 03011 11 03011 903011 11 03011 13 03011 15 03011 17 03011 19 Top Plate Pack 13 04003 11 04003 904003 11 04003 13 04003 15 04003 17 04003 19 Foot Plate Pack 14 15073 11 05045 905047 11 05048 13 05049 15 05050 17 05055 19 Bottom Rim 15 01041 11 01041 901041 11 01041 13 01041 15 01041 17 01041 19 Ledge Cover White Outer 15 01042 11 01042 901042 11 01042 13 01042 15 01042 17 01042 19 Ledge Cover White Inner 16 76521 11 76521 976521 11 76521 13 76521 15 76521 17 76521 19 5/16" x 1-1/2" PH FHD Stainless Steel Screw 17 09027 209027 209027 209027 209027 209027 209027 2Reinforcing Bar 48" Pool 17 09020 209020 209020 209020 209020 209020 2Reinforcing Bar 52" Pool
*97206 197206 197206 197206 197206 197206 197206 1Owner's Manual
* NOT SHOWN *** OBTAIN FROM WALL LABEL AND LINER ID TAG
DESCRIPTION
KEY
NO. 21' 24'18'15' 27'12'8'

20 97206DECEMBER 2, 2003 (Round Pool - 1" Rims)
HOW TO ORDER REPLACEMENT PARTS
If you find any of the parts missing or defective or if you cannot identify a problem, do not take the package or any part of
the package back to the place of purchase. Instead, contact:
Zodiac American Pools, Inc.
CUSTOMER SERVICE
265 INDUSTRIAL BOULEVARD
MIDWAY, GA 31320
[phone]
WHEN ORDERING REPLACEMENT PARTS ALWAYS GIVE THE FOLLOWING INFORMATION:
*PART NUMBER* *PART DESCRIPTION* *NAME OF ITEM* *MODEL NUMBER* *POOL SIZE* *DATE PURCHASED*
NOTES: