3M Industrial Adhesives and Tapes 700r3 Datasheet

Instructions and Parts List
700r3 Type 39600
Random
Case Sealer
with
AccuGlide 2+
Taping Heads
"3M-Matic"and "AccuGlide" are Trademarks of
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2011 44-0009-2058-5 (D112511-NA)
Serial No.
For reference, record machine serial number here.
Important Safety
Information
Spare Parts
™
3M-Matic ™BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

This instruction manual covers safety aspects,
handling and transport, storage, unpacking,
preparation, installation, operation, adjustments,
maintenance, troubleshooting, repair work and
servicing plus parts list of the 3M-Matic 700r3
Random case sealer.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Edition November 2011
Copyright 3M 2011
All rights reserved
The manufacturer reserves the right to change
the product at any time without notice.
2011 November
700r3-NA

3M-Matic™, AccuGlide™and Scotch™
are Trademarks of
3M St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in
the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance / Replacement Parts and Additional Manuals:
Contact your local service provider help line 1-800-328-1390. Provide the customer support coordinator
with the model/machine name, machine type, and serial number that are located on the identification plate
(For example: Model 700r3 - Type 39600 - Serial Number 13282).
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts
Identification Plate
Replacement Parts and Service Information
i
Replacement Parts and Additional Manuals
Order parts by part number, part description, and quantity required.
When ordering parts or additional manuals, include model/machine name,
machine type, and serial number that are located on the identification plate
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3M Tape Dispenser Parts
241 Venture Drive 1-800-344-9883
Amery, WI 54001-1325 Fax: [phone]
For Commercial Use Only

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TABLE OF CONTENTS - MANUAL 1: 700r3 Random Case Sealer
(For Taping Head Information - See MANUAL 2: AccuGlide™ 2+ Taping Heads - 3 inch)
700r3 Random Case Sealer Page
Cover Page
Replacement Parts and Service Information ........................................................................i - ii
Table of Contents ................................................................................................................. iii - v
Acronyms and Abbreviations ................................................................................................vi
1. Introduction
1.1 Manufacturing Specifications / Description / Intended Use ......................................... 1 - 2
1.2 How to Read and Use the Manual ............................................................................... 2
1.2.1 Importance of the Manual .................................................................................. 2
1.2.2 Manual Maintenance ......................................................................................... 2
1.2.3 Consulting the Manual ........................................................................................ 2
1.2.4 How to Update the Manual in Case of Modifications ...........................................2
2. General Information
2.1 Identification Data .........................................................................................................3
2.2 After-Sale Service .........................................................................................................3
2.3 Warranty / Contents ......................................................................................................4
3. Safety
3.1 General Safety Information ...........................................................................................5
3.2 Signal Words Explanation ............................................................................................. 6
3.3 Table of Warnings ..........................................................................................................7 - 8
3.4 Operator’s Qualifications Definition .............................................................................. 9
3.5 Number of Operators ....................................................................................................9
3.6 Safe Use of the Machine Instructions ...........................................................................9
3.7 Residual Hazards .......................................................................................................... 9
3.8 Prevent Other Hazards - Recommendations and Measures ........................................9
3.9 Personal Safety Measures ........................................................................................... 9
3.10 Incorrect / Predictable Actions Not Allowed ..................................................................9
3.11 Operator's Required Skill Levels .................................................................................. 10
3.12 Component Locations .................................................................................................. 11
3.13 Table of Warnings and Replacement Labels ................................................................ 12 - 14
4. Technical Specifications
4.1 Power Requirements ....................................................................................................15
4.2 Operating Rate ............................................................................................................. 15
4.3 Operating Conditions ....................................................................................................15
4.4 Tape ..............................................................................................................................15
4.5 Tape Width ....................................................................................................................15
4.6 Tape Roll Diameter ....................................................................................................... 16
4.7 Tape Application Leg Length - Standard .......................................................................16
Tape Application Leg Length - Optional
4.8 Box Board .....................................................................................................................16
4.9 Box Weight and Size Capacities ................................................................................... 16
4.10 Machine Noise Levels ................................................................................................... 17
4.11 Machine Dimensions ..................................................................................................... 17
4.12 Set-Up Recommendations ............................................................................................ 17
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700r3-NA

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TABLE OF CONTENTS (continued)
i
5. Shipment, Handling, and Storage
5.1 Packed Machine Shipment and Handling ........................................................................... 18
5.2 Overseas Shipment Packaging (Optional) ..........................................................................18
5.3 Handling and Transportation of Uncrated Machine .............................................................18
5.4 Machine Storage .................................................................................................................18
6. Unpacking
6.1 Uncrating .............................................................................................................................19
6.2 Packaging Materials Disposal .............................................................................................19
7. Installation
7.1 Operating Conditions .......................................................................................................... 20
7.2 Space Requirements for Machine Operation and Maintenance ......................................... 20
7.3 Tool Kit Supplied with the Machine ..................................................................................... 20
7.4 Machine Positioning / Bed Height ....................................................................................... 20
7.5 Plastic Ties Removal ...........................................................................................................21
7.6 Assembly Completion / Machine Set-Up ............................................................................. 21 - 23
7.7 Infeed Conveyor Assembly ................................................................................................. 24
7.8 Centering Guides ................................................................................................................ 24
7.9 Outboard Tape Roll Mounting ............................................................................................ 24
7.10 Tape Leg Length ................................................................................................................ 24
7.11 Bumper Supports .................................................................................................................25
7.12 Box Size Capacity .............................................................................................................. 25
7.13 Electrical Connection and Controls .................................................................................... 25
7.14 Initial Start-Up .................................................................................................................... 25
7.15 Case Sealer Components .................................................................................................. 26 - 29
7.16 Tape Loading / Threading ....................................................................................................30
7.17 Theory of Operation ........................................................................................................... 30 - 31
7.18 Box Sealing ........................................................................................................................ 31
7.19 Taping Heads Completion ................................................................................................. 32
7.20 Outboard Tape Roll Holder .................................................................................................32
7.21 Preliminary Electric Inspection ............................................................................................ 32
7.22 Main Power Machine Connection and Inspection ............................................................... 32
7.23 Phases Inspection ...............................................................................................................32
8. Theory of Operation
8.1 Working Cycle Description ..................................................................................................33
8.2 Running Mode Definition .....................................................................................................33
8.3.1 Normal Stop Procedure .............................................................................................33
8.3.2 Emergency Stop ....................................................................................................... 33
9. Controls
9.1 Electrical / Drive Belt On-Off Switch ................................................................................... 34
9.2 Emergency Stop Button (Latching) ..................................................................................... 34
9.3 Main Air On-Off Valve / Regulator / Filter ............................................................................. 34
9.4 Upper Drive Raising Switch ................................................................................................ 35
9.5 Air Pressure Regulator / Top Drive Force Adjustment ........................................................ 35
9.6 Upper Drive Assembly Actuator Switch ...............................................................................35
9.7 Box Conveying / Tape Seat Application ............................................................................... 36
9.8 Location of Controls ............................................................................................................ 36
10. Safety devices
10.1 Blade Guards ..................................................................................................................... 37
10.2 Emergency Stop Button ..................................................................................................... 37
10.3 Electric System ...................................................................................................................37
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9
11. Set-Up and Adjustments
11.1 Box Width Adjustment ........................................................................................................ 38
11.2 Box Height Adjustment .......................................................................................................38
11.3 Top Flap Compression Roller Adjustment .......................................................................... 38
11.4 Changing the Tape Leg Length .......................................................................................... 38
11.5 Run Boxes to Check Adjustment ........................................................................................39
12. Operation
12.1 Operator’s Correct Working Position ............................................................................... 40
12.2 Starting the Machine ........................................................................................................40
12.3 Starting Production .......................................................................................................... 40
12.4 Tape Replacement and Threading ....................................................................................40
12.5 Box Size Adjustment ........................................................................................................40
12.6 Cleaning ...........................................................................................................................40
12.7 Table of Adjustments / Operator Qualifications .................................................................40
12.8 Safety Devices Inspection ............................................................................................... 40
12.9 Trouble Shooting ............................................................................................................. 41 - 42
13. Maintenance
13.1 Safety Measures (see section 3) ..................................................................................... 43
13.2 Tools and Spare Parts Supplied with Machine ................................................................ 43
13.3 Maintenance Operations - Recommended Inspections and Frequency ...........................43
13.4 Inspections to be Performed Before and After Every Maintenance Operation ................. 43
13.5 Safety Features (Inspection Efficiency) / Circuit Breaker...................................................43
13.6 Machine Cleaning ............................................................................................................ 43
13.7 Cutter Blade Cleaning ......................................................................................................43
13.8 Drive Belt Replacement ................................................................................................... 44
13.9 Drive Pulley Ring ............................................................................................................. 45
13.10 Drive Belt Tension ............................................................................................................46 - 47
13.11 Special Set-Up Procedure - Column Bumper Installation / Machine Bed Height ............ 48 - 50
13.12 Maintenance Work Log ....................................................................................................51
14. Additional Instructions
14.1 Machine Disposal Information ......................................................................................... 53
14.2 Fire emergency ................................................................................................................53
15. Enclosures and Special Information
15.1 Statement of Conformity .................................................................................................. 53
15.2 Hazardous Substances Emission .................................................................................... 53
16. Technical Documentation and Information
16.1 Electric Diagrams .............................................................................................................54
16.2 Pneumatic Diagrams ....................................................................................................... 55
16.3 Spare Parts / Ordering .....................................................................................................56 - 57
Drawings and Parts Lists ....................................................................................................... 59 - End of Manual
TAPING HEAD INFORMATION -
MANUAL 2: AccuGlide™ 2+ Taping Heads - 3 inch (See MANUAL 2 for Table of Contents)
TABLE OF CONTENTS (continued)
v
700r3-NA 2011 November

ABBREVIATIONS AND ACRONYMS
LIST OF ABBREVIATIONS, ACRONYMS
3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000
AccuGlide - Trademark of 3M St. Paul, MN 55144-1000
Scotch - Trademark of 3M St. Paul, MN 55144-1000
Drw. - drawing
Ex. - for example
Fig. - exploded view figure no. (spare parts)
Figure - Illustration
Max. - maximum
Min. - minimum
Nr. - number
N/A - not applicable
OFF - machine not operating
ON - machine operating
PLC - Programmable Logic Control
PP - Polypropylene
PTFE - Polytetraflourethelene
PU/PU Foam - Polyurethane Foam
PVC - Poly-vinyl chloride
W - Width
H - Height
L - Length
700r3-NA 2011 November
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