A.o. smith Burkay genesis gb 1000 Application guide

GAS-FIRED COMMERCIAL

REPLACEMENT PARTS LIST

COPPER BOILERS FOR HYDRONIC

HEATING & HOT WATER SUPPLY

MODELS GB/GW: 1000, 1300,

1500, 1850, 2100, 2500

SERIES: 400 - 405

A.O. SMITH WATER PRODUCTS COMPANY

500 TENNESSEE WALTZ PARKWAY, ASHLAND CITY, TN 37015

Phone: 1-800-433-2545 • Fax: 1-800-433-2515

website: www.hotwater.com/parts • email: [email protected]

PRINTED IN U.S.A. 0906 PART NO. 212513-000

GB/GW

Item Qty. Description GB/GW GB/GW GB/GW GB/GW GB/GW GB/GW

1000 1300 1500 1850 2100 2500

COMBUSTION CHAMBER ASSEMBLY COMPONENTS:

1....1 ... Base/Leg Assembly ............................... 210702 ............... 210702-1............ 210702-2 ............ 210702-3 ............210702-4 ............. 210702-5

2.. ( ) .. Blower Assembly, Large ...................... 211096(1) ........... 211096(2) .......... 211096(2) ............ 211096(3) .......... 211096(3) ........... 211096(3)

3....1 ... Blower Assembly, Small ........................ 211097 .................. - - - - ...................- - - - .................... - - - - ................... - - - - ....................- - - -

4.. ( ) .. Bracket, Gas Manifold..........................210780(3) ........... 210780(3) .......... 210780(3) ............ 210780(4) .......... 210780(5) ........... 210780(7)

5.. ( ) .. Burner, 60mm....................................... 210757(8) .......... 210757(11) ........ 210757(13)..........210757(16) ........ 210757(18) ......... 210757(22)

6.. ( ) .. Burner Assemby...................................211306(2) ........... 211306(2) .......... 211306(2) ............ 211306(3) .......... 211306(3) ........... 211306(3)

*7.. ( ) .. Clamp, Hose......................................... 211360(2) ........... 211360(2) .......... 211360(2) ............ 211360(3) .......... 211360(3) ........... 211360(3)

8....1 ... Control Panel.......................................... 210740 ............... 210740-1............ 210740-2 ............ 210740-3 ............210740-4 ............. 210740-5

9.. ( ) .. Flame Sensor ....................................... 192682(3) ........... 192682(3) .......... 192682(3) ............ 192682(4) .......... 192682(4) ........... 192682(4)

10....1 ... Fluebox Assembly .................................. 211290 ............... 211290-1............ 211290-1 ............ 211290-2 ............211290-2 ............. 211290-3

11.. ( ) .. Gas Train, 3 Burner - Nat. ................... 211082(2) ........... 211082(1) ...............- - - - .................... - - - - ............... 211082(2) ........... 211082(4)

12.. ( ) .. Gas Train, 3 Burner - Prop. ............... 211082-1(2) ........ 211082-1(1) ............. - - - - .................... - - - - ............. 211082-1(2).........211082-1(4)

13.. ( ) .. Gas Train, 4 & 5 Burner - Nat.............. 211081(1) ........... 211081(2) .......... 211081(3) ............ 211081(4) .......... 211081(3) ........... 211081(3)

14.. ( ) .. Gas Train, 4 & 5 Burner - Prop.......... 211081-1(1) ........ 211081-1(2) .......211081-1(3) ........ 211081-1(4) ....... 211081-1(3).........211081-1(3)

15.. ( ) .. Gasket, Blower ..................................... 210775(1) ........... 210775(2) .......... 210775(2) ............ 210775(3) .......... 210775(3) ........... 210775(3)

16....1 ... Gasket, Blower ....................................... 210776 .................. - - - - ...................- - - - .................... - - - - ................... - - - - ....................- - - -

17.. ( ) .. Gasket, Burner ....................................... 210744 ................ 210744 ............... 210744 ................ 210744 ............... 210744 ................ 210774

18....1 ... Gasket, Divider Insert .............................. - - - -.................. 211363 ............... 211363 ................ 211363 ............... 211363 ..................- - - -

19....2 ... Gasket, Heat Exchanger ........................ 210779 ................ 210779 ............... 210779 ................ 210779 ............... 210779 ................210779

20.. ( ) .. Gasket, Igniter ...................................... 210078(1) ........... 210078(2) .......... 210078(2) ............ 210078(2) .......... 210078(2) ........... 210078(2)

21....2 ... Gasket, Observation Port ...................... 211297 ................ 211297 ............... 211297 ................ 211297 ............... 211297 ................211297

22....1 ... Heat Exchgr. Ass'y (GB ONLY) ............. 210731 ............... 210731-1............ 210731-2 ............ 210731-3 ............210731-4 ............. 210731-5

22A .1 ... Heat Exchgr. Ass'y Brass(GB ONLY) ... 211494 ............... 211494-1............ 211494-2 ............ 211494-3 ............211494-4 ............. 211494-5

23....1 ... Heat Exchgr. Ass'y (GW ONLY) ............ 210750 ............... 210750-1............ 210750-2 ............ 210750-3 ............210750-4 ............. 210750-5

23A .1 ... Heat Exchgr. Ass'y Brass(GW ONLY) .. 211582 ............... 211582-1............ 211582-2 ............ 211582-3 ............211582-4 ............. 211582-5

24.. ( ) .. Igniter ....................................................192334(1) ........... 192334(2) .......... 192334(2) ............ 192334(2) .......... 192334(2) ........... 192334(2)

25....1 ... Insulation Assembly

A....1 ... Insulation, Bottom Mate ........................... - - - - .................. 210724 ............. 210724-1 ............ 210724-2 ............210724-3 ............. 210724-4

B....1 ... Insulation, Bottom Panel ........................ 210746 ................ 210723 ............... 210723 ................ 210723 ............... 210723 ................210723

C....1 ... Insulation, Front Mate .............................. - - - - .................. 210722 ............. 210722-1 ............ 210722-2 ............210722-3 ............. 210722-4

D....1 ... Insulation, Front Panel ........................... 210744 ................ 210721 ............... 210721 ................ 210721............... 210795 ................210794

E....1 ... Insulation, Rear Mate ............................... - - - - .................. 210726 ............. 210726-1 ............ 210726-2 ............210726-3 ............. 210726-4

F....1 ... Insulation, Rear Panel............................ 210745 ................ 210725 ............... 210725 ................ 210725 ............... 210725 ................210725

G....1 ... Insulation, Side Panel ............................ 210727 ................ 210727 ............... 210727 ................ 210727............... 210727 ................210727

H....1 ... Insulation, Side Panel .......................... 210727-1 ............. 210727-1............ 210727-1 ............ 210727-1 ............210727-1 ............. 210727-1

I....1 ... Insulation, Side Panel .......................... 210728-6 ............. 210728-6............ 210728-7 ............ 210728-9 ...........210728-10 ........... 210728-11

J....1 ... Insulation, Side Panel ......................... 210728-12 ............ 210728-1............ 210728-5 ............ 210728-2 ............210728-4 ............. 210728-8

K....1 ... Insulation, Top Panel ............................. 210743 ............... 210743-1............ 210743-1 ............ 210743-2 ............210743-2 ............. 210743-3

26....2 ... Insulation, Fluebox Outer....................... 211411 ............... 211411-1............ 211411-1 ............ 211411-2 ............211411-2 ............. 211411-3

27....1 ... Main Gas Manifold ................................. 210756 ............... 210756-1............ 210756-2 ............ 210756-3 ............210756-4 ............. 210756-5

28.. ( ) .. Man. Assembly, 3 Burner .................... 210755(1) ............... - - - - ...................- - - - .................... - - - - ............... 210755(2) ........... 210755(2)

29.. ( ) .. Man. Assembly, 3 Burner ...................... 210761 ................ 210761 ................. - - - - .................... - - - - ................... - - - - ............... 210761(2)

30.. ( ) .. Man. Assembly, 4 Burner .................... 210754(1) ............... - - - - ...................- - - - ................ 210754(1) .............. - - - - ............... 210754(2)

31.. ( ) .. Man. Assembly, 5 Burner ........................ - - - - ................ 210763(2) .......... 210763(3) ............ 210763(3) .......... 210763(3) ........... 210763(1)

32.. ( ) .. Nut, Hex Serrated Flange .................... 210226(8) ........... 210226(8) .......... 210226(8) ...........210226(12) ........ 210226(12) ......... 210226(12)

33.. ( ) .. Nut, Locking.......................................... 210174(6) ........... 210174(6) .......... 210174(6) ............ 210174(9) .......... 210174(9) ........... 210174(9)

34....2 ... Observation Port Assembly .................... 98760 .................. 98760 ................. 98760 .................. 98760................. 98760...................98760

35.. ( ) .. Orifice-Natural ..................................

210758-111(10) .....210758-111(13) ... 210758-111(15)..... 210758-111(19) ... 210758-111(21)..... 210758-111(25)

36.. ( ) .. Orifice-Propane .................................

210758-75(10) ....... 210758-75(13) ..... 210758-75(15) ....... 210758-75(19) ..... 210758-75(21)....... 210758-75(25)

37.. ( ) ..Panel, Air Box Divider ..........................210720(1) ............... - - - - ...................- - - - ................ 210720(1) .......... 210720(1) ........... 210720(2)

38....1 ... Panel, Air Box Divider w/Slot................... - - - - ................. 210720-1............ 210720-1 ............ 210720-1 ............ 210720-1 ................. - - - -

39.. ( ) ..Panel, Air Diverter ................................211080(2) ........... 211080(2) .......... 211080(2) ............ 211080(3) .......... 211080(3) ........... 211080(3)

40....1 ... Panel, Front Combustion ....................... 210703 ............... 210703-1............ 210703-2 ............ 210703-3 ............210703-4 ............. 210703-5

41....1 ... Panel, Side Air Chamber ....................... 211088 ................ 211088 ............... 211088 ................ 211088 ............... 211088 ................211088

42....1 ... Panel, Side Air Chamber ..................... 211088-1 ............. 211088-1............ 211088-1 ............ 211088-1 ............211088-1 ............. 211088-1

43....1 ... Panel, Top Combustion ......................... 210717 ............... 210717-1............ 210717-2 .............. 211135 .............. 211135-1 ............. 211135-2

44....1 ... Plate, Divider Insert.................................. - - - -.................. 211134 ............... 211134 ................ 211134 ............... 211134 ..................- - - -

45....1 ... Plate, Insert Mate ..................................... - - - -.................. 211309 ............... 211309 ................ 211309 ............... 211309 ..................- - - -

46....1 ... Rear Combustion Assembly .................. 211254 ............... 211254-1............ 211254-2 ............ 211254-3 ............211254-4 ............. 211254-5

47.. ( ) .. Screw Cap ............................................ 190960(8) ........... 190960(8) .......... 190960(8) ...........190960(12) ........ 190960(12) ......... 190960(12)

48....1 ... Side Panel Assembly ........................... 210716-1 ............. 210716-1............ 210716-1 ............ 210716-1 ............210716-1 ............. 210716-1

49....1 ... Side Panel Assembly ............................. 210716 ................ 210716 ............... 210716 ................ 210716............... 210716 ................210716

50.. ( ) .. Silicone Tube..................................... 210209-10(4) ...... 210209-10(4) .....210209-10(4) ...... 210209-10(6) ..... 210209-10(6).......210209-10(6)

51.. ( ) .. Silicone Tube..................................... 210209-25(3) ...... 210209-25(3) .....210209-25(3) ...... 210209-25(4) ..... 210209-25(4).......210209-25(4)

52.. ( ) .. Strain Relief ..........................................210173(2) ........... 210173(2) .......... 210173(2) ............ 210173(3) .......... 210173(3) ........... 210173(3)

53.. ( ) .. Strain Relief Tube Assembly ............... 210234(4) ........... 210234(4) .......... 210234(4) ............ 210234(6) .......... 210234(6) ........... 210234(6)

54....1 ... Switch, Blocked Flue............................ 210908-2 ............. 210908-2............ 210908-2 ............ 210908-2 ............210908-2 ............. 210908-2

55.. ( ) .. Switch, Differential ...............................211094(2) ........... 211094(2) .......... 211094(2) ............ 211094(3) .......... 211094(3) ........... 211094(3)

56.. ( ) .. Switch, Differential - Prop. ................. 211094-1(2) ........ 211094-1(2) .......211094-1(2) ........ 211094-1(3) ....... 211094-1(3).........211094-1(3)

57....1 ... Switch, Low Gas Nat/Prop ................. 191149-1/-3 .........191149-1/-3........ 191149-1/-3 ........ 191149-1/-3 ........191149-1/-3......... 191149-1/-3

CSD-1 and IRI Models subsitute the following part numbers for the Gas Train Assemblies:

•Item 11 substitute with 211082-2 •Item 12 substitute with 211082-3

•Item 13 substitute with 211081-2 •Item 14 substitute with 211081-3

Note: ( ) Item quantity.

* Items not illustrated.

COMBUSTION CHAMBER ASSEMBLY COMPONENTS

INSULATION ASSEMBLY COMPONENTS

Gas Valves

Gas Train Used Description

211081 191956-2 Gas Valve, Natural Gas

211081-1 191956-1 Gas Valve, Propane Gas

211082 192454-3 Gas Valve, Natural Gas

211082-1 192454-1 Gas Valve, Propane Gas

GB/GW

Item Qty. Description GB GB GB GB GW GW GW

1000, 1300 1500 1850, 2100 2500 1000 - 1500 1850 2100, 2500

WATER HEATER CONNECTIONS:

1 ...... 1.....Flow Switch Conduit Ass'y............. 211156 ........ 211156 ........ 211156 ....... 211156 ......... 211156.......... 211156 ............. 211156

2 ...... 1.....Inlet Temp Conduit Ass'y............. 210180-1 .....210180-1..... 210180-1 ....210180-1 ...... 210180-1 ....... 210180-1.......... 210180-1

3 ...... 1.....Low Water Cutoff............................ 210376........ 210376 ........ 210376 ....... 210376 ......... 210376 .......... 210376 ............. 210376

4 ...... 1.....Low Water Cutoff Conduit Ass'y.... 211118........ 211118 ........ 211118 ....... 211118 ......... 211118 .......... 211118 ............. 211118

5 ...... 1.....Outlet Conduit Ass'y..................... 210181-1 .....210181-1..... 210181-1 ....210181-1 ...... 210181-1 ....... 210181-1.......... 210181-1

6 ...... 1.....Pump - 1/2 HP Volute ...................... - - - - ............ - - - - ............ - - - - ........... - - - - ........... 211324 .............- - - - ................. - - - -

7 ...... 1.....Pump - 1 HP Volute ......................... - - - - ............ - - - - ............ - - - - ........... - - - - ............. - - - -............ 211251 ............. 211251

8 ...... 1.....Relief Valve-125 psi ......................... - - - - ............ - - - - ............ - - - - ........... - - - - .......... 98883-3 ......... 98883-3 ............ 98883-7

9 ...... 1.....Relief Valve-50 psi ....................... 210451-1 .....210451-2..... 210451-2 ....210451-3 .......... - - - - ...............- - - - ................. - - - -

10 ...... 1.....Switch - Flow .................................. 210176........ 210176 ........ 210176 ....... 210176 ......... 210176 .......... 210176 ............. 210176

*11 ...... 1.....Tank Probe ....................................... - - - - ............ - - - - ............ - - - - ........... - - - - ......... 210211-1 ....... 210211-1.......... 210211-1

Note: ( ) Item quantity. * Items not illustrated.

JACKET ASSEMBLY COMPONENTS:

1 ...... 1.....User Interface, Display............................... 211762.............. 211762 ............ 211762 ........... 211762.............211762 ........... 211762

2 ...... 1.....Bracket, Control Box Support .................... 211362.............. 211362 ............ 211362 ........... 211362.............211362 ........... 211362

3 ...... 1.....Cap, Pipe ....................................................43762-1 ............ 43762-1 ...........43762-1 .......... 43762-2 ........... 43762-2.......... 43762-2

4 ...... 1.....Control Box ................................................. 212458.............. 212458 ............ 212458 ........... 212458 .............212458 ........... 212458

5 ...... 2.....Gasket, Conduit.......................................... 211266.............. 211266 ............ 211266 ........... 211266.............211266 ........... 211266

6 ...... 2.....Gasket, Main Gas Manifold ....................... 211045..............211045 ............ 211045 ......... 211045-1 ......... 211045-1........ 211045-1

7 ...... 2.....Gasket, Vent Adaptor................................211049-1 .......... 211049-2 .........211049-2 ........ 211049-3 ......... 211049-3........ 211049-4

8 ...... 1.....Gasket, Vent Adaptor (Air Inlet) ................ 211049............ 211049-1 .........211049-1........ 211049-1 ......... 211049-2........ 211049-3

9 ..... ( ) ...Handle, Front Panel ................................. 191802(1) .........191802(1)........ 191802(1) .......191802(2)........ 191802(2) ....... 191802(2)

10 ...... 2.....J-Box Cover .................................................. 2233.................. 2233 ................ 2233 ............... 2233 .................2233 ............... 2233

11 ...... 2.....Junction Box ..............................................190438-4 .......... 190438-4 .........190438-4 ........ 190438-4 ......... 194038-4........ 194038-4

12 ...... 2.....Locknut, Star ................................................ 1953.................. 1953 ................ 1953 ............... 1953 .................1953 ............... 1953

13 ...... 2.....Nipple, Chase .............................................. 41994................41994 .............. 41994 ............. 41994 ...............41994 ............. 41994

14 ..... ( ) ...Nut, Speed ................................................. 68463(4) ...........68463(4).......... 68463(4) .........68463(7).......... 68463(7) ......... 68463(7)

15 ...... 1.....Panel, Display Ass’y. ............................. 212510-000...... 212510-000 .....212510-000.... 212511-001 ..... 212511-001.... 212511-001

16 ...... 1.....Panel, Front Bottom ................................... 211252............ 211252-1 .........211252-2 ........ 211252-3 ......... 211252-4........ 211252-5

17 ...... 1.....Panel, Rear Jacket..................................... 210739............ 210739-1 .........210739-2.......... 211137 ........... 211137-1........ 211137-2

18 ...... 1.....Panel, Right Jack. Ass’y. ........................... 211073............ 211073-1 .........211073-2 .......... 211282........... 211282-1........ 211282-2

19 ...... 1.....Panel, Side Access .................................... 210792.............. 210792 ............ 210792 ........... 210792.............210792 ........... 210792

20 ...... 1.....Panel, Side Jacket ..................................... 210738..............210738 ............ 210738 ......... 210738-1 ......... 210738-1........ 210738-1

21 ...... 1.....Panel, Side Jacket ..................................... 210737..............210737 ............ 210737 ......... 210737-1 ......... 210737-1........ 210737-1

22 ...... 2.....Panel, Side Jacket Insert ........................... 211074..............211074 ............ 211074 ........... 211074 .............211074 ........... 211074

23 ...... 1.....Panel, Top Jacket ...................................... 210733............ 210733-1 ......... 210733-2 ........ 210733-3 ......... 210733-4........ 210733-5

24 ...... 1.....Panel, Mid-Jacket Ass'y............................... - - - -.................. - - - - ................ - - - - ............. 211072.............211072 ......... 211072-1

25 ...... 1.....Plate, Conduit ............................................. 211265.............. 211265 ............ 211265 ........... 211265.............211265 ........... 211265

26 ...... 1.....Plate, Conduit - 2 Holes ............................211265-1 .......... 211265-1 .........211265-1 ........ 211265-1 ......... 211265-1........ 211265-1

27 ...... 1.....Plate, Flue................................................... 211047............ 211047-1 .........211047-1........ 211047-2 ......... 211047-2........ 211047-3

28 ...... 2.....Plate, Main Gas Manifold........................... 211046.............. 211046 ............ 211046 ......... 211046-1 ......... 211046-1........ 211046-1

29 ...... 1.....Plate, Top Jacket ....................................... 211142.............. 211142 ............ 211142 ........... 211142 .............211142 ........... 211142

30 ..... ( ) ...Screw, Panel.............................................. 68462(4) ...........68462(4) .......... 68462(4) .........68462(7).......... 68462(7) ......... 68462(7)

31 ..... ( ) ...Screw, Sheet Metal ............................... 210125-1(52)....210125-1(56) .. 210125-1(56) .210125-1(56) ...210125-1(56) . 210125-1(56)

32 ...... 1.....Switch, Rocker...........................................191665-1 .......... 191665-1 .........191665-1 .......... 212839.............212839 ........... 212839

33 ...... 1.....Valve, Ball 2 X 2 .........................................69022-2 ............ 69022-2 ...........69022-2 ............. - - - - .................- - - - ............... - - - -

34 ...... 1.....Valve, Ball 2 1/2 X 2 1/2 .............................. - - - -.................. - - - - ................ - - - - ............ 69022-3 ........... 69022-3.......... 69022-3

35 ...... 1.....Vent Adaptor - Exhaust.............................210783-1 .......... 210783-2 .........210783-2 ........ 210783-3 ......... 210783-3........ 210783-4

36 ...... 1.....Vent Adaptor - Air Inlet .............................. 210783............ 210783-1 ......... 210783-1 ........ 210783-1 ......... 210783-2........ 210783-2

37 ...... 4.....Washer, Locknut ........................................ 210207.............. 210207 ............ 210207 ........... 210207.............210207 ........... 210207

38 ..... ( ) ...Washer, Retaining (SPL) .......................... 68338(4) ...........68338(4) .......... 68338(4) ......... 68338(7).......... 68338(7) ......... 68338(7)

Item Qty. Description GB/GW GB/GW GB/GW GB/GW GB/GW GB/GW

1000 1300 1500 1850 2100 2500

JACKET ASSEMBLY COMPONENTS

WATER HEATER CONNECTIONS

Please update these numbers

LOW WATER CUT-OFF SWITCH

IRI MODELS - STANDARD

CSD-1 MODELS - OPTIONAL

GB/GW

GB/GW GB/GW GB/GW GB/GW

Item Qty. Description 1000-1500 1850-2500 1000-1500 IRI 1850-2500 IRI

1 ....... 1.........Control Box Base ................................................212459-001.................212459-000................ 212459-003 .............. 212459-002

2 ....... 1.........Control Box Panel ...............................................212457-001.................212457-000................ 212457-001 .............. 212457-000

3 ....... 1.........Central Control Board (CCB) ..................................211758 ....................... 211758 ....................... 211758...................... 211758

4 .......( ) ........ Flame Control Board (FCB)..................................211759 (2) ................. 211759 (3).................. 211759 (2)................ 211759 (3)

5 .......( ) ........Relay, 120-volt .....................................................211546 (1) ................. 211546 (1).................. 211546 (2)................ 211546 (2)

6 ....... 1.........Control Box Top ......................................................211109 ....................... 211109 ....................... 211109...................... 211109

7 ....... 1.........Support Bracket ......................................................212455 ....................... 212455 ....................... 212455...................... 212455

8 ....... 1.........Control Box Front Panel ..........................................212461 ....................... 212461 ....................... 212461...................... 212461

9 ....... 1.........Power Distribution Board (PDB) ......................... 211760-000.................211760-000................ 211760-000 .............. 211760-000

10 ...... 1.........Transformer, 150 VA ..............................................211477 ..................... ------------...................... 211477 .................... ------------

10 ...... 1.........Transformer, 250 VA ............................................------------ ......................211673 ...................... ------------.................... 211673

CONTROL BOX ASSEMBLY

GB/GW

WIRE HARNESS

GB/GW GB/GW

Item Qty. Description 1000-1500 1850-2500

1 ....... 1.........Harness, Power Line Input .................................................................................................... 212447 ................................. 212447

2 ....... 1.........Harness, 120 VAC Power Distribution ............................................................................. 212410-000 ......................... 212410-001

3 ....... 1.........Harness, 24 VAC Power Distribution ............................................................................... 212409-000 ......................... 212409-001

4 ....... 1.........Harness, Transformer ....................................................................................................... 212411-000 ......................... 212411-001

5 ....... 1.........Harness, Relay Coil ........................................................................................................... 211949-002 ......................... 211949-002

6 ....... 1.........Harness, Gas Valve Relay Power (Not Shown).............................................................. 211952-000 ......................... 211952-000

7 ....... () ........Harness, Gas Valve Relay Power ..................................................................................211951-001(1) ..................... 211951-001(2)

8 ....... () ........Harness, Communication ................................................................................................ 211953-001 (1) ................... 211953-000 (2)

9 ....... 2.........Harness, Communication ................................................................................................... 211953-001 ......................... 211953-001

10 ...... 1.........Harness, Inlet Probe .......................................................................................................... 211954-000 ......................... 211954-000

11 ...... 1.........Harness, Outlet ECO.......................................................................................................... 211955-000 ......................... 211955-000

12 ...... 1.........Harness, External Thermostat........................................................................................... 211956-002 ......................... 211956-002

13 ...... () ........Harness, 120 VAC Stage Output ................................................................................... 212692-000 (1) ................... 212692-000 (2)

14 ...... 2.........Harness, 120 VAC Stage Output...................................................................................... 212692-001 ......................... 212692-001

15 ...... () ........Harness, Chasis Grounding (Not Shown) ......................................................................211204-407(3)..................... 211204-407(4)

16 ...... 1.........Harness, Transformer Jumper (Not Shown) ...................................................................... ------------........................... 211204-415

17 ...... 1.........Harness, Pump Relay Contacts......................................................................................... 211963-000 ......................... 211963-000

18 ...... 3.........Harness, 24 VAC Output Stages...................................................................................... 212413-000 ......................... 212413-000

19 ...... 1.........Harness, 24 VAC Output Stages ........................................................................................ ------------........................... 212413-001

20 ...... 1.........Harness, Tank Probe ......................................................................................................... 211989-000 ......................... 211989-000

21 ...... 1.........Harness, Pump .................................................................................................................. 211945-003 ......................... 211945-003

22 ...... 1.........Harness, Switch Input ....................................................................................................... 211950-003 ......................... 211950-003

23 ...... 1.........Harness, 24 VAC Output .................................................................................................. 211951-001 ......................... 211951-001

3 STAGE CONTROL SHELF WIRING HARNESSES

4 STAGE CONTROL SHELF WIRING HARNESSES

Item Qty. Description GB 1000 GW 1000 GB 1300 GW 1300 GB 1500 GW 1500

1 ....... 1 ......120VAC Termination Assembly.............. 211379................211379 ................ - - - - ................ - - - - .................- - - - ................. - - - -

2 ....... 1 ......120VAC Termination Assembly................ - - - -.................... - - - - ................ 211378 ............ 211378...............- - - - ................. - - - -

3 ....... 1 ......120VAC Termination Assembly . ............. - - - - .................... - - - - .................. - - - - ................ - - - - ...............211376 ............. 211376

4 ....... 1 ......120VAC Termination Assembly................ - - - -.................... - - - - ................ 211101 ............ 211101.............211101 ............. 211101

5 ....... 1 ......120VAC Termination Assembly............ 211101-1 ............ 211101-1 .............. - - - - ................ - - - - .................- - - - ................. - - - -

6 ....... 1 ......24VAC Termination Assembly................ 211380................211380 ................ - - - - ................ - - - - .................- - - - ................. - - - -

7 ....... 1 ......24VAC Termination Assembly.................. - - - - .................... - - - - ................ 211377 ............ 211377...............- - - - ................. - - - -

8 ....... 1 ......24VAC Termination Assembly . ............... - - - -.................... - - - - .................. - - - - ................ - - - - ...............211375 ............. 211375

9 ....... 1 ......24VAC Termination Assembly................ 211100................211100 .............. 211100 ............ 211100.............211100 ............. 211100

10 ....... 1 ......GW Pump Harness Assembly .................. - - - -..................211393 ................ - - - - ............ 211393-1 .............- - - - ............. 211393-2

Item Qty. Description GB 1850 GW 1850 GB 2100 GW 2100 GB 2500 GW 2500

1 ....... 1 ......120VAC Termination Assembly............ 211382................211382 ................. - - - - ............... - - - - .................- - - - .................. - - - -

2 ....... 1 ......120VAC Termination Assembly.............. - - - -.................... - - - - ................. 211385 ........... 211385 ...............- - - - .................. - - - -

3 ....... 1 ......120VAC Termination Assembly.............. - - - -.................... - - - - ................... - - - - ............... - - - - ...............211386 .............. 211386

4 ....... 1 ......120VAC Termination Assembly . ......... 211101 ................211101 ............... 211101 ........... 211101 .............211101 .............. 211101

5 ....... 1 ......24VAC Termination Assembly.............. 211381 ................211381 ................. - - - - ............... - - - - .................- - - - .................. - - - -

6 ....... 1 ......24VAC Termination Assembly . ............. - - - -.................... - - - - ................. 211387 ........... 211387 ...............- - - - .................. - - - -

7 ....... 1 ......24VAC Termination Assembly . ............. - - - -.................... - - - - ................... - - - - ............... - - - - ...............211388 .............. 211388

8 ....... 1 ......24VAC Termination Assembly.............. 211100 ................211100 ............... 211100 ...........211100 .............211100 .............. 211100

9 ....... 1 ......GW Pump Harness Assembly................ - - - -................ 211393-3 ............... - - - - ........... 211393-4 .............- - - - .............. 211393-5

IRI/CSD-1 COMPONENTS

ALARM BELL

CSD-1 MODELS - OPTIONAL

IRI MODELS - STANDARD

HIGH GAS PRESSURE SWITCH

CSD-1 AND IRI MODELS - STANDARD

Item Qty. Description GB/GW GB/GW GB/GW GB/GW GB/GW GB/GW

1000 1300 1500 1850 2100 2500

IRI/CSD-1 COMPONENTS:

1......1 ..... Alarm Bell................................................... 211472 ............. 211472.............211472.............. 211472 ............. 211472 ............ 211472

2......1 ..... Bracket....................................................... 211504 ............. 211504.............211504.............. 211504 ............. 211504 ............ 211504

3 .... ( ) .... High Pressure Switch - Natural........... 192527-1(3)..... 192527-1(3).... 192527-1(3) .....192527-1(4) ..... 192527-1(5).... 192527-1(7)

...... ( ) .... High Pressure Switch - Propane ..........192527(3)......... 192527(3) ....... 192527(3) ........ 192527(4) .........192527(5)........ 192527(7)

4......1 ..... Main Manual Shut-Off .............................. 69022-2 ............69022-2 ........... 69022-2............ 69022-3............ 69022-3 ...........69022-3

5......1 ..... Pilot Shut-Off Valve .................................. 200683 ............. 200683.............200683.............. 200683 ............. 200683 ............ 200683

6......2 ..... Safety Shut-Off Valve.............................. 211503 ............. 211503.............211503.............. 211503 ............. 211503 ............ 211503

7......1 ..... Vent, Valve.............................................. 210698-1 ..........210698-1 .........210698-1 .......... 210698-2.......... 210698-2 ..........21698-2

Note: ( ) Item quantity. * Items not illustrated.

COMPLETE IRI GAS TRAIN ASSEMBLIES:

• GB/GW 1000-1500 MODELS - 211502

• GB/GW 1850-2500 MODELS - 211502-1

IRI GAS TRAIN ASSEMBLY

CSD-1 and IRI Models subsitute the following part numbers for the Gas Train Assemblies shown on pages 2-3:

•Item 11 substitute with 211082-2 •Item 12 substitute with 211082-3

•Item 13 substitute with 211081-2 •Item 14 substitute with 211081-3

NOTES

500 Tennessee Waltz Parkway, Ashland City, TN 37015

Phone: 800-433-2545 Fax: 800-433-2515

www.hotwater.com E-Mail: parts@hotwater.com

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