AB Quality PowerFlex 700S User manual

Quick Start
PowerFlex®700S Drive
Introduction This document is designed to guide you through the basic steps needed to
install, start-up and program the PowerFlex 700S Drive. The information
provided does not replace the user manual and is intended for qualified
personnel only. For detailed PowerFlex 700S information refer to the
following:
Precautions Class 1 LED Product
General Precautions
Title Publication Available...
PowerFlex 700S User Manual 20D-UM001 www.theautomationbookstore
.com
PowerFlex 700S Reference Manual, Vol. 2 PFlex-RM-002
PowerFlex 700S Firmware Release Notes 20D-RN004
!
ATTENTION: Hazard of permanent eye damage exists when
using optical transmission equipment. This product emits intense
light and invisible radiation. Do not look into module ports or
fiber optic cable connectors.
!
ATTENTION: This drive contains ESD (Electrostatic
Discharge) sensitive parts and assemblies. Static control
precautions are required when installing, testing, servicing or
repairing this assembly. Component damage may result if ESD
control procedures are not followed. If you are not familiar with
static control procedures, reference A-B publication 8000-4.5.2,
“Guarding Against Electrostatic Damage” or any other
applicable ESD protection handbook.
!
ATTENTION: An incorrectly applied or installed drive can
result in component damage or a reduction in product life.
Wiring or application errors such as under sizing the motor,
incorrect or inadequate AC supply, or excessive surrounding air
temperatures may result in malfunction of the system.
!
ATTENTION: Only qualified personnel familiar with the
PowerFlex 700S Drive and associated machinery should plan or
implement the installation, start-up and subsequent maintenance
of the system. Failure to comply may result in personal injury
and/or equipment damage.

2PowerFlex® 700S Drive
EMC Instructions CE Conformity
Conformity with the Low Voltage (LV) Directive and Electromagnetic
Compatibility (EMC) Directive has been demonstrated using harmonized
European Norm (EN) standards published in the Official Journal of the
European Communities. PowerFlex Drives comply with the EN standards
listed below when installed according to the User and Reference Manual.
Declarations of Conformity are available online at:
http://www.ab.com/certification/ce/docs.
Low Voltage Directive (73/23/EEC)
• EN50178 Electronic equipment for use in power installations.
EMC Directive (89/336/EEC)
• EN61800-3 Adjustable speed electrical power drive systems Part 3:
EMC product standard including specific test methods.
!
ATTENTION: To avoid an electric shock hazard, verify that the
voltage on the bus capacitors has discharged before performing
any work on the drive. Measure the DC bus voltage at the +DC &
–DC terminals of the Power Terminal Block (refer to Chapter 1
in the PowerFlex 700S User Manual for location). The voltage
must be zero.
!
ATTENTION: Risk of injury or equipment damage exists. DPI
or SCANport host products must not be directly connected
together via 1202 cables. Unpredictable behavior can result if
two or more devices are connected in this manner.
!
ATTENTION: Risk of injury or equipment damage exists.
Parameters 365 [Encdr0 Loss Cnfg] - 394 [VoltFdbkLossCnfg]
let you determine the action of the drive in response to operating
anomalies. Precautions should be taken to ensure that the settings
of these parameters do not create hazards of injury or equipment
damage
!
ATTENTION: Risk of injury or equipment damage exists.
Parameters 383 [SL CommLoss Data] - 392 [NetLoss DPI Cnfg]
let you determine the action of the drive if communications are
disrupted. You can set these parameters so the drive continues to
run. Precautions should be taken to ensure the settings of these
parameters do not create hazards of injury or equipment damage.

PowerFlex® 700S Drive 3
General Notes
• If the adhesive label is removed from the top of the drive, the drive must
be installed in an enclosure with side openings less than 12.5 mm (0.5
in.) and top openings less than 1.0 mm (0.04 in.) to maintain compliance
with the LV Directive.
• The motor cable should be kept as short as possible in order to avoid
electromagnetic emission as well as capacitive currents.
• Use of line filters in ungrounded systems is not recommended.
• PowerFlex drives may cause radio frequency interference if used in a
residential or domestic environment. The user is required to take
measures to prevent interference, in addition to the essential
requirements for CE compliance listed below, if necessary.
• Conformity of the drive with CE EMC requirements does not guarantee
an entire machine or installation complies with CE EMC requirements.
Many factors can influence total machine/installation compliance.
• PowerFlex drives can generate conducted low frequency disturbances
(harmonic emissions) on the AC supply system. More information
regarding harmonic emissions can be found in the PowerFlex Reference
Manual, Vol. 2.
Essential Requirements for CE Compliance
Conditions 1-6 listed below must be satisfied for PowerFlex drives to meet
the requirements of EN61800-3.
1. Standard PowerFlex 700S CE compatible Drive.
2. Review important precautions/attentions statements throughout this
document before installing drive.
3. Grounding as described on page 1-4 of the user manual.
4. Output power, control (I/O) and signal wiring must be braided, shield
cable with a coverage of 75% or better, metal conduit or equivalent
attenuation.
5. All shielded cables should terminate with proper shielded connector.
6. Conditions in Table A.
Table A PowerFlex 700S EN61800-3 EMC Compatibility
Frame
Second Environment
Restrict Motor Cable to 30 m
(98 ft.)
First Environment
Restricted Distribution
Any Drive and Option
1✔
Refer to
PowerFlex Reference Manual,
Vol. 2
2✔
3✔
4✔
5✔
6✔

4PowerFlex® 700S Drive
Mounting Clearances Figure 1 Minimum Mounting Clearance Requirements
Operating Temperatures PowerFlex 700S drives are designed to operate in a surrounding air
temperature range of 0°to 40°C. To operate the drive in installations with
surrounding air temperature between 41°and 50°C, remove the adhesive
label affixed to the top of the drive enclosure.
Important: Removing the adhesive label from the drive changes the NEMA
enclosure rating from Type 1 to Open type.
Dimensions The following are the PowerFlex 700S dimensions.
Table B PowerFlex 700S Frames
101.6mm
(4.0 in.)
101.6mm
(4.0 in.)
Refer to the PowerFlex Reference
Manual, Vol. 2 for detailed
dimension information
With Adhesive Label
(see below)
No Adhesive Label
(see below)
101.6mm
(4.0 in.)
101.6mm
(4.0 in.)
50.8mm (2.0 in)
50.8mm (2.0 in)
Frame
AC Input DC Input
208/240 400V 480V 600V 540V 650V
ND HP HD HP
ND
kW
HD
kW ND HP HD HP ND HP HD HP ND HP HD HP ND HP HD HP
12 1.5 7.5 5.5 10 7.5 10 7.5 7.5 5.5 10 7.5
3 2 117.515101510117.51510
53––––––––––
7.55––––––––––
2107.515112015201515112015
– – 18.5152520252018.5152520
315102218.5302530252218.53025
20 15 30 22 40 30 40 30 30 22 40 30
– – 37 30 50 40 50 40 37 30 50 40
425 20 45 37 60 50 60 50 45 37 60 50
3025––––––––––
540 30 55 45 75 60 75 60 55 45 75 60
50 40 – – 100 75 100 75 – – 100 75
660 50 75 55 125 100 – – 75 55 125 100
75 60 90 75 150 125 – – 90 75 150 125
––11090––––11090––

PowerFlex® 700S Drive 5
Figure 2 PowerFlex 700S Frame 1-3 (Frame 1 Shown)
➊Weights include HIM, DriveLogix controller with ControlNet daughtercard, Hi-Resolution Encoder Option,
and 20-COMM-C ControlNet adapter
C
A
D
12.5 (0.49)
7.0 (0.28)
typ
BE
7.0 (0.28)
typ
7.0 (0.28)
D
Dimensions are in millimeters and (inches)
Frame
ABCDE
Weight ➊ kg
(lbs.)
Drive
1 200.0 (7.87) 389.0 (15.31) 202.8 (7.98) 175.0 (6.89) 375.0 (14.76) 11.3 (24.92)
2 285.0 (11.22) 389.0 (15.31) 202.7 (7.98) 250.0 (9.84) 375.0 (14.76) 18.4 (40.57)
3 285.0 (11.22) 564.0 (22.20) 202.7 (7.98) 250.0 (9.84) 550.0 (21.65) 26.6 (58.65)

6PowerFlex® 700S Drive
Figure 3 PowerFlex 700S Bottom View Dimensions, Frame1 & 2
187.9
(7.40)
190.4
(7.50)
136.1
(5.36)
25.5
(1.00)
108.0 (4.25)
140.9 (5.55)
135.0 (5.31)
161.0 (6.34)
173.5 (6.83)
152.5 (6.00)
132.5 (5.22)
72.5 (2.85)
28.7 (1.13) Dia.
3 Places
137.7 (5.42)
171.0 (6.73)
201.4 (7.93)
242.4 (9.54)
104.3 (4.11)
65.0 (2.56)
122.2 (4.81)
153.7
(6.05)
160.3
(6.31)
114.9
(4.52)
187.6
(7.39)
22.4 (0.88) Dia.
2 Places
Frame 1
Frame 2
Dimensions are in millimeters and (inches)

PowerFlex® 700S Drive 7
Figure 4 PowerFlex 700S Frame 3 Bottom View Dimensions
167.9
(6.61)
170.3 (6.70)
159.7 (6.29)
153.9
(6.06) 130.5
(5.14)
87.7 (3.45)
94.0 (37.0)
131.0 (5.16)
162.0 (6.38)
202.2 (7.96)
252.0 (9.92)
162.9
(6.41) 187.3
(7.37)
37.3 (1.47) Dia.
2 places
28.7 (1.13) Dia.
2 places
22.2 (0.87) Dia.
Frame 3 - All Drives, except 50 HP, 480 V (37 kW, 400V)
Frame 3 - 50 HP, 480V (37 kW, 400V) Normal Duty Drive
167.9
(6.61)
130.5
(5.14)
252 (9.92)
202.2 (7.96)
87.7 (3.45)
170.3 (6.70)
159.7 (6.29)
162.9
(6.41) 187.3
(7.37)
94.0 (3.70)
131.0 (5.16)
28.7 (1.13) Dia.
2 Places 46.7 (1.84) Dia.
2 Places
34.9 (1.37) Dia.
2 Places
Dimensions are in millimeters and (inches)

8PowerFlex® 700S Drive
Figure 5 PowerFlex 700S Frame 4 Dimensions
➊Weights include HIM and Standard I/O.
Frame A (Max.) BC(Max.) DE
Approx. Weight ➊ kg (lbs.)
Drive Drive & Packaging
4 220.8 (8.69) 758.8 (29.9) 201.8 (7.94) 192.0 (7.56) 741.7 (29.2) 28.4 (62.5) 29.03 (63.9)
C
E
8.0
(0.31)
B
8.0 (0.31)
3 Places
A
D13.0 (0.55)
Lifting Holes
4 Places
369.5 (14.53)
348.9 (13.76)
7.5 (0.30) 7.0 (0.27) 2 Places
15.1 (0.59)
54.1 (2.13) Dia.
2 Places
47.0 (1.85) Dia.
2 Places
28.7 (1.13) Dia.
2 Places
26.8 (1.06)
36.8 (1.45)
51.5 (2.03)
141.9
(5.59)
105.1
(4.14)
157.9
(6.21)
177.9
(7.00)
189.7
(7.47)
22.2 (0.87) Dia.
63.8 (2.51)
112.8 (4.44)
180.8 (7.12)
65.3 (2.57)
76.0 (2.99)
65.0 (2.56)
Dimensions are in millimeters and (inches)

PowerFlex® 700S Drive 9
Figure 6 PowerFlex 700S Frame 5 Dimensions
➊Weights include HIM and Standard I/O.
96.0
(3.77)
159.0
(6.26)
184.0
(7.24)
229.5
(9.04)
62.7 (2.47) Dia.
2 Places
22.2 (0.87) Dia.
2 Places
34.9 (1.37) Dia.
2 Places
110.0 (4.33)
150.0 (5.91)
215.0 (8.46)
280.0 (11.02)
320.0 (12.60)
93.0 (3.66)
65.0 (2.56)
241.9
(9.52)
220.0
(8.66)
158.2 (6.23)
169.0 (6.65)
369.0 (14.53)
349.5 (13.76)
7.5 (0.30)
369.4 (14.54)
225.0 (8.86)
6.50 (0.26)
70.1 (2.76)
6.50 (0.26)
41.9 (1.65)
7.5 (0.30)
625.0 (24.61)
644.5 (25.37)
Overall
Height
75 HP
Frame 5
689.6 (27.15)
Overall
Height
100HP
Frame 5
6.50 (0.26)
Conduit Box
NOT Present
On 75 HP Frame 5
308.9 (12.16)
271.1 (10.57)
109 (4.29)
131.4 (5.17)
193 (7.60)
297.3 (11.70)
93.0 (3.66)
65.0 (2.56)
96.0
(3.78)
153.7
(6.05)
184.3
(7.26)
188.5
(7.42)
223.5
(8.80)
241.9
(9.52)
62.7 (2.47) Dia.
2 Places
22.2 (0.87) Dia.
2 Places
34.9 (1.37) Dia.
Removable Junction Box
96.9 (3.81)
107.6 (4.24)
Frame 5 - 75 HP, 480 V (55kW, 400V) Frame 5 - 100 HP, 480 V (55kW, 400V)
Dimensions are in millimeters and (inches)
Frame A B C D E Approx Weight ➊ kg (lbs.)
5 308.9(12.16) 644.5(25.37) 275.4(10.84) 225.0(8.86) 625.0(24.61) 37.19 (82)

10 PowerFlex® 700S Drive
Figure 7 PowerFlex 700S Frame 6 Dimensions
➊Weights include HIM and Standard I/O.
B
126.3
(4.97)
8.5 (0.33)
E
Lifting Holes - 4 Places
12.7 (0.50) Dia.
DC
A
360.6 (14.20) Detail
18.0 (0.71)
8.5 (0.33)
369.0 (14.53)
349.5 (13.76)
8.0 (0.31)
6.50 (0.26)
2 Places
466.7 (18.38)
11.5 (0.45)
15.5 (0.61)
116.6
(4.59)
148.5
(5.85)
222.3
(8.75)
242.0
(9.53)
275.5
(10.85)
219.0
(8.62)
185.4
(7.30)
151.8
(5.98)
Removable Junction Box
22.2 (0.87) Dia.
4 Places
62.7 (2.47) Dia.
3 Places
34.9 (1.37) Dia.
114.4 (4.5)
67.3 (2.65)
112.9 (4.44)
123.5 (4.86)
119.4 (4.7)
136.4 (5.37)
197.4 (7.77)
297.4 (11.7)
347.4 (13.7)
397.4 (15.6)
Dimensions are in millimeters and (inches)
Frame A (Max.) BC(Max.) DE
Approx. Weight ➊ kg (lbs.)
Drive Drive and Packaging
6 403.90 (15.90) 850.00 (33.46) 275.50 (10.85) 300.00 (11.81) 825.00 (32.48) 11.3 (24.92) 92.85 (202.50)

PowerFlex® 700S Drive 11
Wiring Recommendations Since most start-up difficulties are the result of incorrect wiring, take every
precaution to assure the wiring is correct. Read and understand all items in
this section before beginning installation.
Power Cable Types Acceptable for 200-600 Volt Installations
General
A variety of cable types are acceptable for drive installations. For many
installations, unshielded cable is adequate, provided it can be separated
from sensitive circuits. As an approximate guide, allow a spacing of 0.3
meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long
parallel runs must be avoided. Do not use cable with an insulation thickness
less than or equal to 15 mils (0.4mm/0.015 in.). See Table C on page 12.
Unshielded
THHN, THWN or similar wire is acceptable for drive installation in dry
environments provided adequate free air space and/or conduit fill rates
limits are provided. Do not use THHN or similarly coated wire in wet
areas. Any wire chosen must have a minimum insulation thickness of 15
Mils and should not have large variations in insulation concentricity.
Shielded/Armored Cable
Shielded cable contains all of the general benefits of multi-conductor cable
with the added benefit of a copper braided shield that can contain much of
the noise generated by a typical AC Drive. Strong consideration for shielded
cable should be given in installations with sensitive equipment such as
weigh scales, capacitive proximity switches and other devices that may be
affected by electrical noise in the distribution system. Applications with
large numbers of drives in a similar location, imposed EMC regulations or a
high degree of communications/networking are also good candidates for
shielded cable.
!
ATTENTION: The following information is merely a guide for
proper installation. The Allen-Bradley Company cannot assume
responsibility for the compliance or the noncompliance to any
code, national, local or otherwise for the proper installation of this
drive or associated equipment. A hazard of personal injury and/or
equipment damage exists if codes are ignored during installation.
!
ATTENTION: National Codes and standards (NEC, VDE, BSI
etc.) and local codes outline provisions for safely installing
electrical equipment. Installation must comply with
specifications regarding wire types, conductor sizes, branch
circuit protection and disconnect devices. Failure to do so may
result in personal injury and/or equipment damage.

12 PowerFlex® 700S Drive
Shielded cable may also help reduce shaft voltage and induced bearing
currents for some applications. In addition, the increased impedance of
shielded cable may help extend the distance the motor can be located from
the drive without the addition of motor protective devices such as terminator
networks. Refer to Reflected Wave in Wiring and Grounding Guidelines for
PWM AC Drives, publication DRIVES-IN001.
Consideration should be given to all of the general specifications dictated by
the environment of the installation, including temperature, flexibility,
moisture characteristics and chemical resistance. In addition, a braided
shield should be included and specified by the cable manufacturer as having
coverage of at least 75%. An additional foil shield can be greatly improve
noise containment.
A good example of recommended cable is Belden® 295xx (xx determines
gauge). This cable has 4 XLPE insulated conductors with a 100% coverage
foil and an 85% coverage copper braided shield (with drain wire)
surrounded by a PVC jacket.
Other types of shielded cable are available, but the selection of these types
may limit the allowable cable length. Particularly, some of the newer cables
twist 4 conductors of THHN wire and wrap them tightly with a foil shield.
This construction can greatly increase the cable charging current required
and reduce the overall drive performance. Unless specified in the individual
distance tables as tested with the drive, these cables are not recommended
and their performance against the lead length limits supplied is not known.
Table C Recommended Shielded Wire
Location Rating/Type Description
Standard
(Option 1)
600V, 90°C (194°F)
XHHW2/RHW-2
Anixter
B209500-B209507,
Belden®
29501-29507, or
equivalent
Four tinned copper conductors with XLPE insulation.
Copper braid/aluminum foil combination shield and tinned
copper drain wire.
PVC jacket.
Standard
(Option 2)
Tray rated 600V, 90°
C (194°F) RHH/
RHW-2
Anixter OLF-7xxxxx or
equivalent
Three tinned copper conductors with XLPE insulation.
5 mil single helical copper tape (25% overlap min.) with three
bare copper grounds in contact with shield.
PVC jacket.
Class I & II;
Division I & II
Tray rated 600V, 90°
C (194°F) RHH/
RHW-2
Anixter 7V-7xxxx-3G
or equivalent
Three bare copper conductors with XLPE insulation and
impervious corrugated continuously welded aluminum armor.
Black sunlight resistant PVC jacket overall.
Three copper grounds on #10 AWG and smaller.

PowerFlex® 700S Drive 13
Figure 8 Power Terminal Block Location
BR1 B
SHLD SHLD
V/T2 W/T3 PE R/L1 S/L2 T/L3
AUX IN+ AUX OUT–
Optional
Communications
Module
75C Cu Wire
6 AWG [10MM2] Max.
12 IN. LBS.
1.4 N-M }TORQUE
WIRE
STRIP
CONTROL
POWER
BR1
BR2
DC+
DC–
PE
U/T1
V/T2
W/T3
R/L1
S/L2
T/L3
Use 75C Wire Only
#10-#14 AWG
Torque to 7 in-lbs
!
DANGER
Optional
Communications
Module
L2L1T3T2T1 L3
INPUTOUTPUT
USE 75 C
COPPER WIRE
ONLY
TORQUE
52 IN-LB
(6 N-M)
BR2
PS+
PS–
BR1 DC+ DC–
USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)
22-10
AWG
5.3IN-LB
(0.6N-M)
WIRESTRIP
Frame 1 Frame 2
➊
➋➊➋
BR1 BR2 DC+ DC- U/T1 V/T2 W/T3 R/L1 S/L2 T/L3
Optional
Communications
Module
PE B
PE A
75CCu Wire
3AWG [25MM2] Max.
16IN. LBS.
1.8N-M } TORQUE
WIRE
STRIP
CONTROL
POWER
AUX IN
+ –
SHLD
SHLD
PE
75C Cu Wire
6 AWG [10MM2] Max.
BR1 BR2
12IN. LBS.
1.4N-M } TORQUE
WIRE RANGE: 14-1/0 AWG (2.5-35 MM
2
)
TORQUE: 32 IN-LB (3.6 N-M)
STRIP LENGTH: 0.67 IN (17 MM)
USE 75 C CU WIRE ONLY
POWER TERMINAL RATINGS
WIRE RANGE: 6-1/0 AWG (16-35 MM
2
)
TORQUE: 44 IN-LB (5 N-M)
STRIP LENGTH: 0.83 IN (21 MM)
GROUND TERMINAL RATINGS (PE)
300 VDC EXT PWR SPLY TERM (PS+, PS-)
WIRE RANGE: 22-10 AWG (0.5-4 MM
2
)
TORQUE: 5.3 IN-LB (0.6 N-M)
STRIP LENGTH: 0.35 IN (9 MM)
17
21
INPUT ACOUTPUT
Optional
Communications
Module
9
480 Volt Tap
600 Volt Tap
690 Volt Tap
400 Volt Tap
Three-Phase
Single-Phase
Spare
Spare
Line Type
(default)
➌
➌
Frames 3 & 4
Frame 5
➊
➋
➌
➌
➋
Fan Voltage 1
1Frame 5 & 6 utilize a transformer to match the input line voltage to the internal fan voltage.
If you line voltage is different then the voltage class specified on the drive nameplate, it
may be necessary to change the transformer taps. The taps are shown in the inserts of
frames 5 & 6.
Common Bus drives require user supplied 120V or 240V to power the cooling fans.
Power source is connected between “0V AC” and the terminal corresponding to your
source voltage (see common bus terminal blocks, page 15).
Phase Selection
Jumper
PE
/
➊
➋
➌
➊
Frame 6
➍
Fan VA Rating - Common Bus Only
Frame Fan Voltage(120V or 240V)
5 100 VA
6 138 VA
➍

14 PowerFlex® 700S Drive
Table D Power Terminal Block Specifications
Figure 9 Power and Ground Wiring
No. Name Frame Description
Wire Size Range(1) To rque
Maximum Minimum Maximum Recommended
➊Power Terminal Block 1 All power terminals 4.0 mm2
(10 AWG)
0.5 mm2
(22 AWG)
1.7 N-m
(15 lb.-in.)
0.8 N-m
(7 lb.-in.)
2 All power terminals 10.0 mm2
(6 AWG)
0.8 mm2
(18 AWG)
1.7 N-m
(15 lb.-in.)
1.4 N-m
(12 lb.-in.)
3 All power terminals 25.0 mm2
(3 AWG)
2.5 mm2
(14 AWG)
3.6 N-m
(32 lb.-in.)
1.8 N-m
(16 lb.-in.)
All power terminals 10.0 mm2
(6 AWG)
0.8 mm2
(18 AWG)
1.7 N-m
(15 lb.-in.)
1.4 N-m
(12 lb.-in.)
4 All power terminals 35.0 mm2
(1/0 AWG)
10 mm2
(8 AWG)
4.0 N-m
(24 lb.-in.)
4.0 N-m
(24 lb.-in.)
5
(75 HP)(2) R, S, T, BR1, 2, DC+, DC-, U, V
and W
35.0 mm2
(1/0 AWG)
2.5 mm2
(14 AWG)
3.6 N-m
(32 lb.-in.)
3.6 N-m
(32 lb.-in.)
PE 35.0 mm2
(1/0 AWG)
16.0 mm2
(6 AWG)
5 N-m
(44 lb.-in.)
5 N-m
(44 lb.-in.)
5
(100 HP)(2) R, S, T, DC+, DC-, U, V and W 70.0 mm2
(3/0 AWG)
16.0 mm2
(4 AWG)
15 N-m
(133 lb.-in.)
15 N-m
(133 lb.-in.)
BR1, 2, 35.0 mm2
(1/0 AWG)
2.5 mm2
(14 AWG)
3.6 N-m
(32 lb.-in.)
3.6 N-m
(32 lb.-in.)
PE 35.0 mm2
(1/0 AWG)
16.0 mm2
(6 AWG)
5 N-m
(44 lb.-in.)
5 N-m
(44 lb.-in.)
6 All power terminals 70.0 mm2
(250 MCM)
2.5 mm2
(14 AWG)
6 N-m
(52 lb.-in.)
6 N-m
(52 lb.-in.)
➋SHLD Terminal 1-6 Terminating point for wiring
shields
— — 1.6 N-m
(14 lb.-in.)
1.6 N-m
(14 lb.-in.)
➌AUX Terminal Block 1-4 Auxiliary Control Voltage(3)
PS+, PS-
1.3 mm2
(16 AWG)
0.2 mm2
(24 AWG)
——
5-6 4.0 mm2
(10 AWG)
0.5 mm2
(22 AWG)
0.6 N-m
(5.3 lb.-in.)
0.6 N-m
(5.3 lb.-in.)
➍Fan Terminal Block
(Common Bus Only)
5-6 User Supplied Fan Voltage
0V AC, 240V AC, 120V AC
4.0 mm2
(10 AWG)
0.5 mm2
(22 AWG)
0.6 N-m
(5.3 lb.-in.)
0.6 N-m
(5.3 lb.-in.)
(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
(2) Not all terminals present on all drives.
(3) External control power:
UL Installation - 300V DC, ±10%, Non UL Installation - 270-600V DC, ±10%.
Frame 1-6, 100 W
PE
R
(L1)
S
(L2)
T
(L3)
U
(T1)
V
(T2)
W
(T3)
DC
+
DC
–
Required
Input Fusing
Required Branch
Circuit Disconnect
BR1 BR2
Important Common Bus (DC Input) Application Notes
1. If drives without internal precharge are used (Frames 5 & 6 only), then:
a) precharge capability must be provided in the system to guard against possible damage, and
b) disconnect switches Must Not be used between the input of the drive and a common DC bus without the use of an external
precharge device.
2. If drives with internal precharge (Frames 0-6) are used with a disconnect switch to the common bus, then:
a) an auxiliary contact on the disconnect must be connected to a digital input of the drive. The corresponding input (parameter
361-366) must be set to option 30, “Precharge Enable.” This provides the proper precharge interlock, guarding against possible
damage to the drive when connected to a common DC bus.the drive must have firmware version 2.002 or above (Standard &
Vector Control).

PowerFlex® 700S Drive 15
Figure 10 Power Terminal Block
BR1
BR2
DC+
DC–
PE
U (T1)
V (T2)
W (T3)
R (L1)
S (L2)
T (L3)
240
VAC
120
VAC
0
VAC
PE PEW/T3V/T2
Precharge Resistor Fuse – FWP-15A14F
(Common Bus Drives w/Precharge Only)
U/T1DC–DC+
BR1*/
DC+
BR2*
PS–
PS+
240
VAC
120
VAC
0
VAC PE
PE
W/T3V/T2U/T1DC–DC+
BR1*/
DC+
BR2*
PS–
PS+
Precharge Resistor Fuse – FWP-15A14F
(Common Bus Drives w/Precharge Only)
DC–DC+BR1BR2
USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)
22-10
AWG
5.3 IN-LB
(0.6 N-M)
WIRE STRIP
PS+ PS–
U
T1
V
T2
W
T3
PE PE
USE 75 C
COPPER WIRE
ONLY
TORQUE
52 IN-LB
(6 N-M) OUTPUT
22-10 AWG
5.3 IN-LB
(0.6 N-M)
FAN
INPUT
1-PHASE
0 VAC
120 VAC 240 VAC
Precharge Resistor Fuse – FWP-15A14F
(Common Bus Drives w/Precharge Only)
Common Mode Capacitor
& MOV Jumpers
Input Filter Capacitor
Frame 1
T
(L3)
S
(L2)
R
(L1)
W
(T3)
V
(T2)
U
(T1)
PEDC–DC+BR2BR1
Frame 2
T
(L3)
S
(L2)
R
(L1)
W
(T3)
V
(T2)
U
(T1)
DC–DC+BR2BR1
Frame 3
T/L3S/L2R/L1PEPEW/T3V/T2U/T1DC–DC+
BR1/
DC+BR2
PS–
PS+
Frame 5 - 75 HP, Normal Duty
AC Input
T/L3S/L2R/L1
PEPE
W/T3V/T2U/T1DC–DC+
BR1/
DC+BR2
PS–
PS+
Frame 5 - 100 HP, Normal Duty
AC Input
Shaded terminals (BR1 & BR2) will only be present on drives ordered with the Brake Option.
Frame 5 - 75 HP, Normal Duty
650V DC Iput
USE 75°C
COPPER WIRE
ONLY
TORQUE
52 IN-LB
(6 N-M)
U
T1
DC–DC+BR1BR2
V
T2
W
T3
R
L1
S
L2
INPUTOUTPUT
T
L3
PE PE
USE 75°C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)
22-10
AWG
5.3 IN-LB
(0.6 N-M)
WIRE STRIP
PS+ PS–
Common Mode Capacitor
& MOV Jumpers
Input Filter Capacitor
Frame 6 - 150 HP, Normal Duty
480V AC Input
Frame 6 - 150 HP, Normal Duty
650V DC Input
Frame 5 - 100 HP, Normal Duty
650V DC Input
0V AC 240V AC
120V AC

16 PowerFlex® 700S Drive
Table E Terminal Block Designations
Control Wiring
Important points to remember about I/O wiring:
• Always use copper wire.
• Wire with an insulation rating of 600V or greater is recommended.
• Control and signal wires should be separated from power wires by at
least 0.3 meters (1 foot).
Important: I/O terminals labeled “(–)” or “Common” are not referenced to
earth ground and are designed to greatly reduce common mode
interference. Grounding these terminals can cause signal noise.
Recommended Control Wire
Terminal Description Notes
BR1 DC Brake (+) Dynamic Brake Resistor Connection (+)
BR2 DC Brake (–) Dynamic Brake Resistor Connection (–)
DC+ DC Bus (+) DC Input Power or Dynamic Brake Chopper
DC– DC Bus (–) DC Input Power or Dynamic Brake Chopper
PE PE Ground Refer to Figure 9 on page 14 for location on 3 Frame drives
Motor Ground Refer to Figure 8 on page 13 for location on 3 Frame drives
U U (T1) To motor
V V (T2) To motor
W W (T3) To motor
R R (L1) AC Line Input Power
S S (L2) AC Line Input Power
T T (L3) AC Line Input Power
Type Wire Type(s) Description
Insulation
Rating
Signal Analog I/O Belden 8760/9460(or
equiv.)
0.750 mm2(18AWG),
twisted pair, 100% shield
with drain(1).
(1) If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire
may not be necessary, but is always recommended.
300V,
75-90°C
(167-194°
F), Minimum
Belden 8770 (or equiv.) 0.750 mm2(18AWG), 3
cond., shielded for remote
pot only.
Encoder/
Pulse I/O
Less than or equal to 30 m
(98 ft.) – Belden 9728 (or
equiv.)
0.196 mm2(24AWG),
individually shielded.
Greater than 30 m (98 ft.) –
Belden 9773 (or equiv.)
0.750 mm2(18AWG),
twisted pair, shielded.
Digital I/O Unshielded Per US NEC or applicable
national or local code
– 300V,
60°C
(140°F),
Minimum
Shielded Multi-conductor shielded
cable such as Belden
8770(or equiv.)
0.750 mm2(18AWG), 3
conductor, shielded.
EMC
Compliance
Refer to EMC Instructions for details.

PowerFlex® 700S Drive 17
Wiring the Main Control Board I/O Terminals
Terminal blocks TB1 and TB2 contain connection points for all inputs,
outputs and standard encoder connections. Both terminal blocks reside on
the Main Control Board.
Remove the terminal block plug from the socket, and make connections.
Reinstall the plug, when wiring is complete. The terminal blocks have keys,
which make it difficult to insert a terminal plug into the wrong socket.
Table F Control & Encoder Terminal Block Specifications
TIP: Remember to route wires through the sliding access panel at the
bottom Control Assembly.
Name Frame Description
Wires Size Range(1) Torque
Maximum Minimum Maximum Recommended
I/O & Encoder
Blocks
1, 2, 3, 5 Signal & Encoder
power connections
1.5 mm2
(16 AWG)
.14 mm2
(28 AWG)
.25 N-m
(2.2 lb.-in.)
.22 N-m
(1.9 lb.-in.)
(1) Maximum/minimum sizes the terminal block will accept - these are not recommendations.
Figure 1 Main Control Board I/O Terminal Locations
TB1
TB2
TB1 - Row B (Bottom)TB1 - Row T (Top)
TB2 - Row B (Bottom)
TB2 - Row T (Top)

18 PowerFlex® 700S Drive
Table G TB1 - Row T (Top) Terminals
Table H TB1 - Row B (Bottom) Terminals
Terminal Signal Description
Related Parameter
T11 Power Supply 24V DC Return (-) Power and common for pre charge
and enable inputs.(1) Inputs may
sink or source.(2)
Rating: 100 mA maximum.
T10 Power Supply 24V DC (+)
T9 Logic Common
T8 Digital Input #1
Default = Precharge
For common DC bus drives. Must
be high, for drive to complete the
pre charge cycle.
Load: 20 mA at 24V DC.
824, 838,
829, 826,
827, 828
T7 Enable Input Must be high for drive to run.
Load: 20 mA at 24V DC.
824, 825
T6 Digital Output #1 24V DC open collector (sinking
logic) output.
Rating: 25 mA maximum.
843, 844,
824
T5 Digital Output #2 24V DC open collector (sinking
logic) output.
Rating: 25 mA maximum.
845, 846,
824
T4 Digital Output Return Return for Digital outputs 1 and 2.
T3 Thermistor Input Used only in FOC2 mode with
approved motor for temperature
adaptation.
485
T2 Thermistor Input Return
T1 Thermistor Shield
(1) The drive’s 24V DC power supply supports only on-board digital inputs. Do not use it to power circuits outside of the drive.
(2) Refer to wiring examples of sinking and sourcing outputs.
1110
9
8
7
6
5
43T1 2
Terminal Signal Description
Related Parameter
B11 Analog Input #1 (-) +/-10.0V DC or +/-1.0V DC bipolar,
differential input. (1), 13 bit + sign,
20k ohm input impedance
800, 801,
802, 803,
804, 805
B10 Analog Input #1 (+)
B9 Analog Input Shield Optional connection point for
analog input shield. (2)
B8 Analog Input #2 (-) +/-10.0V DC or +/-1.0V DC bipolar,
differential input. (1), 13 bit + sign,
20k ohm input impedance
806, 807,
808, 809,
810, 811
B7 Analog Input #2 (+)
B6 Analog Output #1 (+) +/-10.0V DC bipolar, differential
output, 11 bit + sign, 2k ohm
minimum load
814, 815,
816, 817,
812, 818
B5 Analog Output #1 Return (-)
B4 Analog Output Shield Optional connection point for
analog output shield. (2)
B3 Analog Output #2 (+) +/-10.0V DC bipolar, differential
output, 11 bit + sign, 2k ohm
minimum load
819, 820,
821, 822,
813, 823
B2 Analog Output #2 Return (-)
B1 Analog Output Shield Optional connection point for
analog shields.
(1) Refer to Analog Input Settings in the PowerFlex 700S User Manual for necessary dip switch settings.
(2) Analog shields should connect to common at the signal source, if possible. Shields for signals from ungrounded devices, such as analog
tachometers, should connect to an analog shield terminal point at the drive.
1110
9
8
7
6
5
43B1 2

PowerFlex® 700S Drive 19
Table I TB2 - Row T (Top) Terminals
Table J TB2 - Row B (Bottom) Terminals
Terminal Signal Description
Related Parameter
T13 Encoder Signal A Primary encoder interface. 5 or 12V DC switch
selectable (1), Nominal current draw per channel @
12V DC 45 mA, @5V DC 32 mA
222, 232,
233, 234,
231, 230,
236, 237.
238, 235
T12 Encoder Signal Not A
T11 Encoder Signal B
T10 Encoder Signal Not B
T9 Encoder Signal Z
T8 Encoder Signal Not Z
T7 Shield Connection point for encoder shield.
T6 Digital Input #2 High speed 12-24V DC sinking digital input. 824, 839,
833, 830,
831, 832
T5 Digital Input #2 Return
T4 Digital Input #3 High speed 12-24V DC sinking digital input. 824, 840,
837, 834,
835, 836
T3 Digital Input #3 Return
T2 Power Supply +12V DC (A) (+) 12V DC power supply for primary encoder interface
and high speed inputs. Rating 300 mA(2)
T1 Power Supply +12V DC Return (A) (-)
(1) Refer to Encoder Input Settings in the PowerFlex 700S User Manual for necessary dip switch settings.
(2) This power supply supports only the primary encoder interface and digital inputs. Do not use it to power circuits outside of the drive.
T1 2 34 56 7 8 9 10 11 12 13
Terminal Signal Description
Related Parameter
B13 Encoder Signal A Secondary encoder interface. 5 or 12V DC switch
selectable (1), Nominal current draw per channel @
12V DC 45 mA, @5V DC 32 mA
222, 243,
244, 242,
241, 240,
246, 247,
248, 245
B12 Encoder Signal Not A
B11 Encoder Signal B
B10 Encoder Signal Not B
B9 Encoder Signal Z
B8 Encoder Signal Not Z
B7 Shield Connection point for encoder shield.
B6 Unused
B5 Relay Output Relay contact output.
Rating: 5A @ 24V DC Resistive, 2A 24V DC Inductive
824, 841,
842
B4 Relay Output Return
B3 Unused
B2 Power Supply +12V DCDC (B) (+) 12V DC power supply for secondary encoder
interface. Rating 300 mA(2)
B1 Power Supply +12V DC Return (B) (-)
(1) Refer to Encoder Input Setting in the PowerFlex 700S User Manual for necessary dip switch settings.
(2) This power supply supports only the secondary encoder interface. Do not use it to power circuits outside of the drive
B1 2 34 56 7 8 9 10 11 12 13

20 PowerFlex® 700S Drive
SynchLink
SynchLink provides high-speed synchronization and communication
between multiple PowerFlex 700S drives (or other products with SynchLink
capability).
Refer to the SynchLink Design Guide (1756-TD008) when planning and
connecting the SynchLink network.
Class 1 LED Product
Figure 11 SynchLink Connections
Connect cables J8 (transmit) and J9 (receive) connectors on the bottom of
the Main Control Board. Push the plug into the socket until it produces an
audible click.
Important: Do not overtighten tie-wraps.
!
ATTENTION: Hazard of permanent eye damage exists when
using optical transmission equipment. This product emits intense
light and invisible radiation. Do not look into module ports or
fiber optic cable connectors.
J9 (Receive)
J8 (Transmit)