Rockwell Automation PowerFlex 700S Owner's manual

PowerFlex 700S High Performance AC Drive - Phase II Control
Firmware Versions 1.xxx…7.xxx
Programming Manual
Original Instructions

Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required
to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT
Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 20D-PM001D-EN-P - March 2019 3
Table of Contents
Preface
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Class 1 LED Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1
Drive Start-Up
Drive Start-Up Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Prepare for Initial Drive Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Start Up the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 2
Programming and Parameters
Firmware Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
About Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
How Parameters are Organized. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Parameter Data in Linear List Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Parameter Cross Reference By Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Chapter 3
Troubleshooting
Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Drive Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
DriveLogix5730 Controller Status Indicators . . . . . . . . . . . . . . . . . . 139
Precharge Board Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
HIM Indication of a Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Fault and Alarm Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Fault/Alarm Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Appendix A
Human Interface Module Overview
External and Internal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
LCD Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
HIM Key Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Alternate (ALT) Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Access the Start-Up Routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Diagnostics Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Parameter Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Device Select Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Memory Storage Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Start Up Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Preferences Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

4Rockwell Automation Publication 20D-PM001D-EN-P - March 2019
Table of Contents
View and Edit Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
LCD HIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Numeric Keypad Shortcut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Parameter Links. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Establishing A Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Remove/Install the HIM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Appendix B
Application Notes
DPI Communication Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Typical Programmable Controller Configurations . . . . . . . . . . . . . 160
Logic Command Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Logic Status Word. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
DPI Device Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Motor Control Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Field Oriented Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Permanent Magnet Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Volts/Hertz Control - v2.003 and Later . . . . . . . . . . . . . . . . . . . . . . . 163
Motor Overload. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Setting Parameter 338 [Mtr I2T Spd Min]. . . . . . . . . . . . . . . . . . . . . 164
Motor Overload Memory Retention Per 2005 NEC . . . . . . . . . . . . 165
Motors with Compatible Thermistor Ratings. . . . . . . . . . . . . . . . . . . . . . 166
Setpt 1 Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Setpt 2 Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Stop Dwell Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Sleep-Wake Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Appendix C
Control Block Diagrams
List of Control Block Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Diagram Conventions and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Appendix D
PowerFlex 700S Permanent Magnet
Motor Specifications
Compatible Permanent Magnet Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Rockwell Automation Publication 20D-PM001D-EN-P - March 2019 5
Table of Contents
Appendix E
ATEX Approved PowerFlex 700S,
Phase II Drives in Group II Category
(2) Applications with ATEX Approved
Motors
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Motor Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Drive Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Safe-Off Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Wiring Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Drive Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Operation Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Appendix F
History of Changes
20D-PM001C-EN-P July 2013 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
20D-PM001B-EN-P, July 2011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
20D-PM001A-EN-P, June 2010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209

6Rockwell Automation Publication 20D-PM001D-EN-P - March 2019
Table of Contents
Notes:

Rockwell Automation Publication 20D-PM001D-EN-P - March 2019 7
Preface
The purpose of this manual is to provide you with the information needed to
start-up, program and troubleshoot PowerFlex 700S Phase II Adjustable
Frequency AC drives.
This manual is intended for qualified personnel. You must be able to program
and operate adjustable frequency AC drives. In addition, you must have an
understanding of the parameter settings and functions of this drive and
programmable controllers for PowerFlex 700S Phase II drives with DriveLogix.
Summary of Changes This manual contains new and updated information. This table contains the
changes made to this revision.
Changes to this manual for previous revisions are included inAppendix FHistory
of Changes on page 207.
Topic Page
Update front cover with firmware version and original instructions 1
Added safety publications to the Additional Resources table. 9
Added firmware compatibility information. 17
Added and/or updated parameters 455, 363, 364, 1168, 1169, and 510. All

8Rockwell Automation Publication 20D-PM001D-EN-P - March 2019
Preface
General Precautions Qualified Personnel
Personal Safety
ATTENTION: Only qualified personnel familiar with the PowerFlex 700S Drive
and associated machinery should plan or implement the installation, start-up
and subsequent maintenance of the system. Failure to comply may result in
personal injury and/or equipment damage.
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus
capacitors has discharged before performing any work on the drive. Measure the
DC bus voltage at the Power Terminal Block by measuring between the +DC and
–DC terminals, between the +DC terminal and the chassis, andbetween the -DC
terminal and the chassis. The voltage must be zero for all three measurements.
ATTENTION: Hazard of personal injury or equipment damage exists when using
bipolar input sources. Noise and drift in sensitive input circuits can cause
unpredictable changes in motor speed and direction. Use speed command
parameters to help reduce input source sensitivity.
ATTENTION: Risk of injury or equipment damage exists. DPI or SCANport host
products must not be directly connected together via 1202 cables.
Unpredictable behavior can result if two or more devices are connected in this
manner.
ATTENTION: Risk of injury or equipment damage exists. Parameters 365 [Fdbk
LsCnfg Pri]…394 [VoltFdbkLossCnfg] let you determine the action of the drive
in response to operating anomalies. Precautions should be taken to ensure that
the settings of the parameters do not create hazards of injury or equipment
damage.
ATTENTION: Risk of injury or equipment damage exists. Parameters 383 [SL
CommLoss Data]…392 [NetLoss DPI Cnfg] let you determine the action of the
drive if communications are disrupted. You can set the parameters so that the
drive continues to run. Precautions should be taken to ensure that the settings of
the parameters do not create hazards of injury or equipment damage.

Rockwell Automation Publication 20D-PM001D-EN-P - March 2019 9
Preface
Product Safety
Class 1 LED Product
Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
ATTENTION: An incorrectly applied or installed drive can result in component
damage or a reduction in product life. Wiring or application errors such as under
sizing the motor, incorrect or inadequate AC supply, or excessive surrounding air
temperatures may result in malfunction of the system.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and
assemblies. Static control precautions are required when installing, testing,
servicing or repairing drive assemblies. Component damage may result if ESD
control procedures are not followed. If you are not familiar with static control
procedures, reference Guarding Against Electrostatic Damage, publication 8000-
4.5.2 or any other applicable ESD protection handbook.
ATTENTION: A contactor or other device that routinely disconnects and
reapplies the AC line to the drive to start and stop the motor can cause drive
hardware damage. The drive is designed to use control input signals that will
start and stop the motor. If an input device is used, operation must not exceed
one cycle per minute or drive damage will occur.
ATTENTION: Hazard of permanent eye damage exists when using optical
transmission equipment. This product emits intense light and invisible radiation.
Do not look into module ports or fiber optic cable connectors.
Resource Description
PowerFlex 700S Phase II Drive, Frames 1…6 Installation
Instructions, publication 20D-IN024
Provides youwith the information needed toinstall and
wire PowerFlex 700S Phase II frame 1…6 drives.
PowerFlex 700H and 700S Drives, Frames 9…14 Installation
Instructions, publication PFLEX-IN006
Provides youwith the information needed toinstall and
wire PowerFlex 700S Phase II frame 9…14 drives.
PowerFlex 700S Phase II Reference Manual, publication
PFLEX-RM003
Provides detailed explanations and examples of
PowerFlex 700S Phase II drive control functions and
application programming.
Drives in Common Bus Configurations, publication DRIVES-
AT002
This publication to provide the necessary guidelines,
considerations, and limitations for the proper
application of PowerFlex drives used in common bus
configurations.
Stegmann Feedback Option for PowerFlex 700S Drives
Installation Instructions, publication 20D-IN001
Provides instructions for installing the Stegmann
feedback option board for PowerFlex 700S drives.
Resolver Feedback Option for PowerFlex 700S Drives
Installation Instructions, publication 20D-IN002
Provides instructions for installing the resolver
feedback option board for PowerFlex 700S drives.
Multi-Device Interface for PowerFlex 700S Drives Installation
Instructions, publication 20D-IN004
Provides instructions for installing the multi-device
interface option board for PowerFlex 700S drives.

10 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019
Preface
You can view or download publications at
http:/www.rockwellautomation.com/literature/. To order paper copies of
technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
Second Encoder Option for PowerFlex 700S Drives with
Phase II Control Installation Instructions,
publication 20D-IN009
Provides instructions for installing the second encoder
option board for PowerFlex 700S drives.
SynchLink™ Board for PowerFlex 700S Drives with Phase II
Control Installation Instructions, publication 20D-IN010
Provides instructions for installing the SynchLink option
board for PowerFlex 700S drives.
DriveLogix 5730 Controller User Manual, publication
20D-UM003
Provides information to help you develop projects for
DriveLogix controllers and establish communications
with PowerFlex 700S Phase II drives.
Safe Torque Off Option for PowerFlex 700S Phase II AC Drives
and PowerFlex 700L Liquid-Cooled AC Drives, publication
20D-UM007
The DriveGuard Safe Torque Off option, when used with
other safety components, helps provide protection to
meet the requirements for SIL CL2 and Category 3 or PL
d class applications. Safety requirements are based on
the standards current at the time of certification.
Logix5000 Controllers Common Procedures Programming
Manual, publication 1756-PM001
This publication links to a collection of programming
manuals that describe how you can use procedures that
are common to all Logix5000 controller projects.
Logix5000 Controllers General Instructions Reference
Manual, publication 1756-RM003
Provides a programmer with details about each
available instruction for a Logix-based controller.
Logix5000 Controllers Process Control and Drives
Instructions Reference Manual, publication 1756-RM006
Provides a programmer with details about each
available instruction for a Logix-based controller.
SynchLink System Design Guide, publication 1756-TD008 Provides a detailed description of SynchLink and the
products that operate on it, including:
•ControlLogix SynchLink module (1756-SYNCH)
•ControlLogix Drive modules (1756-DMxxx Series)
•PowerFlex 700S drives
Wiring and Grounding for Pulse Width Modulated (PWM) AC
Drives, publication DRIVES-IN001
Provides basic information needed to properly wire and
ground Pulse Width Modulated (PWM) AC drives.
Safety Guidelines for the Application, Installation and
Maintenance of Solid State Control, publication SGI-1.1
Provides general guidelines for the application,
installation, and maintenance of solid-state control in
the form of individual devices or packaged assemblies
incorporating solid state components.
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Provides general guidelines for installing a Rockwell
Automation industrial system.
Product Certifications website
https://compatibility.rockwellautomation.com/Pages/
home.aspx
Provides declarations of conformity, certificates, and
other certification details.
Resource Description