ABB REACT2-BATT User manual

3 4
EN
EN
2
EN
EN
In addition to what is explained below, the safety and installation information provided in the installation manual must be read and
followed. The technical documentation and the interface and management software for the product are available at the website.
The device must be used in the manner described in the manual. If this is not the case the safety devices guaranteed by the inverter
might be ineffective.
SOLAR INVERTERS
Quick Installation Guide
REACT2-BATT
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Labels and Symbols
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Equipment Models and Components
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Lifting and transport
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List of supplied components
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Safety precautions
The labels on the equipment have the Agency marking, main technical data and identification of the equipment and manufacturer
In the manual and/or in some cases on the equipment, the danger or hazard
zones are indicated with signs, labels, symbols or icons.
Always refer to instruction man-
ual
General warning - Important
safety information
Positive pole and negative pole
of the input voltage (DC) Temperature range
Hazardous voltage Hot surfaces
Always use safety clothing and/
or personal safety devices
Point of connection for ground-
ing protection
The labels attached to the equipment must NOT be removed, dam-
aged, dirtied, hidden,etc...
Battery System provides a safe source of electrical energy when operated as intended and as designed.
Potentially hazardous circumstances such as excessive heat or electrolyte mist may occur under improper operating conditions,
damage, misuse and/or abuse. The following safety precautions and the warning messages described in this Part must be ob-
served.
HIGH VOLTAGE – ELECTRIC SHOCK HAZARD. Do NOT open any cover of REACT2-BATT
Organic Solvent Electrolyte
Cell components of Battery System contain organic solvent-based electrolyte. Breach of individual cells may allow some electrolyte
to be released from the cell. Direct contact with the liquid electrolyte can cause skin irritation.
If contact with the liquid electrolyte occurs, follow the suggestions below to minimize the chance of injury:
• Flush eyes immediately with cold running water for at least 15 minutes.
• Rinse skin immediately with water for at least 15 minutes.
• Remove clothing if soiled.
• Seek immediate medical attention.
Electrolyte Vent Product
Organic solvent electrolyte vent products are flammable. To avoid of flammable products, the following guidelines must be ob-
served:
• Operate the Battery System under conditions only as specified
• Keep sparks, flames and smoking materials away from the Battery
• Do not incinerate, puncture or impact the Battery System.
• Do not solder or weld to the Battery System.
HAZARD. The hazard warnings (set out below) are used to indicate risks or unsafe practices that CAN cause serious in-
jury or death.
• DO NOT dismantle or disassemble any parts.
• DO NOT set light to or heat.
• DO NOT use or leave near a naked flame, boiler or heated places (beyond the temperature range indicated in the technical data).
• DO NOT wet with fresh or salt water.
• DO NOT create damawging impacts or drop.
• DO NOT use for other equipment.
• DO NOT touch directly if there is a leak of electrolyte material.
• DO NOT touch if it shows any breaks in the cover where any parts under voltage are visible.
• DO NOT use should a fault or any anomaly (such as in smell, heat, colour, smoke, shape or noise) be found.
WARNING. The warnings (set out below) are used to indicate risks or dangerous actions which COULD cause serious
personal harm or damage to the product or property.
• Do not use with other inverter models if not expressly indicated by ABB.
• Do not use if is leaking of electrolyte material.
• Do not use if anomalies are present. Should the battery unit have a bad smell, changes in colouring, deformation or other anoma-
lous conditions during use (including charging and storage), do not use it.
CAUTION. The caution messages (set out below) are used to indicate risks or dangerous actions which could cause seri-
ous harm to people or damage to property.
• Do not use or leave exposed to direct sunlight (or in a vehicle which is exposed to the sun). The REACT2-BATT could produce heat,
smoke, breakages or flames. In addition, its performance might deteriorate and/or it might have a shorter lifespan.
Final installation of the equipment must not hinder access to any externally located disconnection devices.
The model of equipment to which this guide refers is REACT2-BATT.
The principal components of the REACT2-BATT are shown in the figure and described in the following table:
Transport and handling
The road transport of dangerous goods is regulated by the ADR international agreement.
The Battery Unit is identified in the ADR document by the number UN 3480 (LITHIUM-ION BATTERIES) in hazard CLASS 9. The bat-
tery unit, in its original packing, is compliant for road transport.
The ambient temperature allowed for transport is from -5°C to +40°C. The manufacturer guarantees the characteristics of the RE-
ACT2-BATT only if the aforementioned condition is respected.
• Transport of new batteries
The transport of Battery Units must comply with the general application of the ADR. For any exemptions, please refer to para-
graphs 1.1.3.1 and 1.1.3.6 of the ADR document.
• Transport of end-of-life batteries
Besides complying with the general application of the ADR, Battery Units which are transported for disposal must comply with
the following guidelines:
-Be packed in accordance with packing instruction P909 of 4.1.4.1 (original package of REACT2-BATT)
-The packages shall bear the following indication: “LITHIUM BATTERIES FOR DISPOSAL”, in addition to other labels and indica-
tions provided for in the ADR.
For further details, please refer to the ADR document: “European Agreement concerning the International Carriage
of Dangerous Goods by Road”, special regulation 377.
Contact ABB for further details regarding the correct battery unit disposal procedures.
Storage of REACT-BATT
The storage period of the REACT2-BATT begins from the date, on which the product is produced by ABB (the production date is in-
dicated on the product label placed on the lateral surface of the chassis and expressed as week of production - Year of production).
In order to guarantee the full operation of the system, REACT2-BATT shall be put into service within 6 months at most of the date of
delivery by ABB to the recipient of the goods.
In order to reduce risks during storage of the REACT2-BATT it must be considered that:
• Do not stack more than 4 REACT2-BATT boxes.
• Keep the boxes upright. Do not store upside down or on the sides.
• Storage temperature shall be in the range of -20 to +25°C (6 month storage time) or -20 to +45°C (3 month storage time).
• Storage humidity shall be less than 80% RH non-condensing.
• Capacity degradation will occur depending on storage time, temperature, and humidity.
• To minimize capacity degradation, storing in a dry place with temperature less than 25°C.
For the rules on storing the battery, refer to the regulations in force in the country concerned. In addition to the regulations in force
in the Country of interest, the following recommendations should be followed:
• Store the Battery Unit in its original packing (including the pallet), in a dry, cool, well-ventilated environment and away from water.
• Do not open/tamper with the original packing.
• Do not crush/deform the packing.
• Equip the storage environment with appropriate PPE.
• Never leave the REACT2-BATT in places where these may be accidentally hit and damaged.
• Never leave the REACT2-BATT in areas with high fire risk or in high-temperature areas.
• In the static position, the strapped batteries can be stacked up to a maximum of 4 units.
• Handling and loading onto means of transport is only allowed with a stack of maximum 2 units.
In case of damage or visible deformation of the cover contact ABB technical assistance service.
Lifting
Where indicated and/or where there is a provision, eyebolts or handles, which can be used as anchorage
points, are inserted and/or can be inserted.
The ropes and means used for lifting must be suitable for bearing the weight of the equipment.
Equipment weight:
Model Weight (kg) Lifting points
REACT2-BATT 50 4 (suggested in case of 2 operators)
The number of required operators necessary to lift the equipment must be in accordance
to local regulations relating lifting limits per operator
Unpacking and checking
Bear in mind that the packaging elements (cardboard, cellophane, staples, adhesive tape, straps, etc.) may
cause cuts and/or injuries if not handled with care. They should be removed by suitable means and not left
in the hands of individuals who are not responsible (e.g. children).
The packaging components must be disposed of in accordance with the regulations in force in the country
of installation.
When you open the package, check that the equipment is undamaged and make sure all the components are
present.
If any defect or damage is detected, please stop, contact the carrier and also promptly inform the ABB Service
Disposal of battery unit
ABB is responsible for the battery unit disposal. Contact the local ABB service for further details.
At the end of its life cycle, Battery Unit can be packed and transported by trained personnel in accordance with Chapter 1.3 ADR
- See section “Transport of batteries at end of life”.
In case the original packing of the Battery Unit is no longer available, you may request a new one by contacting the ABB service.
Available components for REACT2-BATT Quantity
Bracket for REACT2-BATT
wall mounting 1
Cable lug for earth cable 2
REACT2-BATT power con-
nection cable 1
A4 1:1 1/1
Regulatory Label for MODEL REACT2-BATT
AA
Pantone
300 C Process Yellow C
LABEL MATERIAL: 3M type 7331 (UL R/C, PGJI2)
INKS: Refer to UL File MH16411
LABEL CONTENT: Fixed as shown in the picture
SIZE: 125 mm (height) x 80 mm (width)
I dc max (charge) 4.5 A
Contains Rechargeable Li-ion Battery
- Refer to instruction manual for proper installation.
- Do not remove the cover. No user serviceable parts inside.
- Do not expose the unit to heating sources.
- Do not expose the unit to direct solar irradiation.
- Do not install or operate the unit in potentially explosive
s.atmosphere
WARNING!
www.abb.com/solar
BATTERY UNIT REACT2-BATTMODEL:
PROTECTIVE CLASS: I
Made in Italy
IP54
-20 55 (*)to + °C
-4 31 (*)to +1 °F
XLP.V31xx.0AL
A.Statuti
G.Iannuzzi
A.Becattini
S.Bindi
30/07/2018
30/07/2018
30/07/2018
30/07/2018
V dc max
575 V
W hr
4.0 kWh
I
dc max (discharge) 5.6 A
V
dc operating range 170 - 575 V
(*): Out of 0 to +40 °C (+32 to +104 °F) temperature range,power derating occurs
All material used and finished product, must meet the requirements of the current RoHS rective
i
Title
Issued
Modified
D
D
esign approved
Elec. Eng. approved
Mfg. approved
Size Scale Dim. in mm Sheet Drawing No. Revision
© Copyright 2018 Power-One Italy Spa. All rights reserved. Reproduction, use or disclosure to third parties without express written authority is strictly forbidden.
Available components for REACT2-BATT Quantity
REACT2-BATT signal con-
nection cable 1
M5 hex nuts , M5 flat
washer and M5 serrated
lock washer for protective
earth cable installation
1+1+1
Inadditiontowhatisexplainedinthisguide, thesafety and installationinformationprovided inthe installationmanual mustbe readand followed.
Thetechnicaldocumentationandtheinterfaceandmanagementsoftwarefortheproduct are availableat the website.
XXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXX
ABBsolarinverters
Technical documentation 1
aInverter/battery model
bMain technical data
Main components
08 Battery communication connector COMM.[A] 23 Battery power connector POWER [B]
09 Battery power connector POWER [A] 24 REACT2-BATT external protective earth [B]
20 REACT2-BATT wall bracket 25 REACT2-BATT external protective earth [A]
21 REACT2-BATT 26 REACT2-BATT wall attachment point
22 Battery communication connector COMM.[B]
COMM.
[B]
POWER
[B]
COMM.
[A]
POWER
[A]
21
20
24 25
26 26
22 23 09 08
b
a

7
5
8
EN
EN
6
EN
EN
-20 -10 0 +5 +30 +40 +55 °C
T1T2T3 T2 T3
REACT2-BATT-Quick Installation Guide EN-Rev B
BCM.V3804.1 EFFECTIVE 19-09-2018
© Copyright 2018 ABB. All Rights Reserved.
Specifications subject to change without notice.
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Choice of installation location
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Assembly Instruction
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Mounting Instruction - multi battery systems
(Continue to next page)
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Characteristics and technical data
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Contact us
www.abb.com/solarinverters
To avoid risks of electrical shock, all installation and wiring operations must be carried out with the DC disconnect
switch internal and external (if present, applying LOTO procedures on it) to OFF position and with the external AC
disconnect switch to OFF position (applying LOTO procedures on it).
During installation, do not place the equipment with its front facing towards the ground.
Handling of the REACT2-BATT requires two people. Do not attempt to wall mount the system alone.
Battery Unit REACT2 - BATT
Modules manufacturer Samsung
Battery type Li-Ion
Total energy 4 kWh
Maximum battery voltage (Vdc max) 575 V
Battery voltage range (Vdc operating range) 170...575 V
Maximum DC charge current (Idc max charge) 4.5 A for each battery installed
Maximum DC discharge current (Idc,max discharge) 5.6 A for each battery installed
Deep of discharge (DoD) 95%
N° of battery unit that can be connected to the REACT2-UNO inverter 1, 2, 3
Charge power 1.6 kW, 3.2 kW, 4.8 KW
Discharge power 2 kW, 3.6 kW, 3.6 kW (REACT2-3.6-TL-OUTD)
2 kW, 4 kW, 5 kW (REACT2-5.0-TL-OUTD)
Environmental
Environmental protection rating IP54 (suggested indoor installation for preserving battery life time)
Ambient temperature range -20...+55°C (out of 0...+40°C temperature range, battery will be
disabled)
Suggested ambient temperature +5...+30°C
Storage temperature -20...+25°C (6 months) or -20...+45°C (3 months)
Relative humidity 4…100 % condensing
Physical
Cooling Natural
Dimension (H x W x D) 740 mm x 490 mm x 229 mm
Weight 50 kg
Mounting system Wall bracket
Safety
Protective class I
Marking CE
Safety IEC 62619, UN38.3, UN3480
• Remove the caps from the battery and inverter connectors (if
present).
-To remove the battery signal connectors (08) simply pull it.
-To remove the battery power connectors (09) press the latch
(highlighted in red) and pull it off.
To avoid risks of electrical shock, all installation and wiring operations must be carried out with the DC disconnect
switch internal and external (if present, applying LOTO procedures on it) to OFF position and with the external AC
disconnect switch to OFF position (applying LOTO procedures on it).
• Position the REACT2-BATT bracket (20) so that it is perfectly level on
the wall and use it as a drilling template. To aling the two brackets use
the reference point and follow the steps as in the picture.
• It is the installer’s responsibility to choose an appropriate type of
screw anchors for the attachment points. The choice must be based
on the type of support (wall, frame or other support), the type of an-
chors to be used, and their ability to support 4 times the inverter’s
weight (4x50Kg=200Kg).
Depending on the type of anchor chosen, drill the required 2 holes (B)
to mount the bracket.
• Install the REACT2-BATT bracket (20) to the support.
• Lift the REACT2-BATT up to the bracket and insert the heads of two
anchor points (present on the back of the battery unit) into the slots
on the bracket (20).
Risk of injury due to the heavy weight of the equipment.
• Hang up the lower part of the REACT2-BATT to the wall using the two
wall attachment point (26) (holes diameter 11 mm).
Environmental checks
• See characteristics and technical data paragraph to check the re-
quired environmental conditions (protection rating, temperature,
humidity, altitude, etc.)
• The installation location shall be easily accessible
• Prevent access to the installation location by children
• Installation of the unit in a location exposed to solar rays makes the
warranty void as it may cause:
-power limitation phenomena in the battery unit
-premature wear of the electrical/electromechanical components
-premature wear of the mechanical components (gaskets)
-reduction in performance, lifetime and possible damage of the
battery unit
• Do not install in small closed rooms where air cannot circulate freely
• Always ensure that the flow of air around the battery unit is not
blocked so as to prevent overheating.
• Do not install in locations where flammable substances or gases may
be present
• Do not install on wooden walls or near flammable substances.
• Do not install in locations with a constant presence of water and/or
high humidity level.
• Do not install in rooms where people live or where the prolonged
presence of people or animals is expected, because of the noise that
the system produces during operation The level of the sound emis-
sion is heavily influenced by where the appliance is installed (for ex-
ample: the type of surface around the inverter, the general proper-
ties of the room, etc.) and the quality of the electricity supply.
• Respect the minimum distances from objects around the battery
unit that could prevent the inverter installation and restrict or block
the air flow.
• The installation must take account of any electrical devices (e.g.
lamps, switches, etc.) which must be at least 20cm from the equip-
ment. These distances must be maintained also to facilitate the cir-
culation of the air needed to cool the unit and to facilitate the opera-
tions to install/maintain hardware and software which is done by
dismantling the covers placed on the front.
• Install vertically with a maximum inclination of 5° (forward or back-
ward).
• Avoid electromagnetic interference that can compromise the correct
operation of electronic equipment, with the consequent hazards
• Install on a wall or strong structure suitable to bear the weight
• Install at a height which takes into consideration the weight of the
appliance and in a position which is suitable for servicing, unless
suitable means are provided to carry out the operation
• Install on a wall or strong structure suitable to bear the weight
• The ambient temperature of the installation location should be be-
tween 5°C and 30°C to guarantee the optimal operation of the bat-
tery unit (REACT2-BATT). Here below are the functions available from
the system on the basis of the ambient temperature:
T1 - Optimal operation of the REACT2 system
T2 - Correct operation of the REACT2 system with possible reduction
of power
T3 - Operation limited to the inverter part only. Management of the
battery is disabled.
20 cm
10 cm
20 cm
10 cm
20 cm
10 cm
20 cm
10 cm
20 cm
10 cm
20 cm
10 cm
REACT2 system REACT2-UNO REACT2-BATT
20 cm
10 cm
20 cm
10 cm
20 cm
10 cm
20 cm
10 cm
20 cm
10 cm
20 cm
10 cm
REACT2 system REACT2-UNO REACT2-BATT
B AT T
B AT T
60 cm
60 cm60 cm
60 cm
Final installation of the battery unit must not compromise access to any externally located disconnection devices.
• Connect the two battery cables between inverter and bat-
tery unit (supplied inside the REACT2-UNO box).
• Give each cable a pull test to confirm the connection
is secure.
• To execute all external grounding connection, follow the procedure described below:
1. Make a jumper earth cable using the two cable lugs supplied (minimum cross-section not less than 4mm²). The cable must be
long enough to connect the REACT2-UNO external protective earth (11) to the REACT2-BATT external protective earth [A] (25).
2. From among the components supplied, find the M5 nut, M5 flat washer and M5 serrated lock washer.
3. Install the earth cables following the below installation sequence
Installation sequence:
knurled washers
external protective earth cable
jumper earth cable
flat washer
M5 nut (torque of 4.1 Nm)
4. Connection on REACT2-BATT external protective earth [A] (25).
Follow the below installation sequence
Installation sequence:
knurled washers
jumper earth cable
flat washer
M5 nut (torque of 4.1 Nm)
• Lift the REACT2-BATT up to the bracket and insert the
heads of two anchor points (present on the back of the bat-
tery unit) into the slots on the bracket (20) .
Risk of injury due to the heavy weight
of the equipment.
• Hang up the lower part of the REACT2-BATT to the wall using
the two wall attachment point (26) (holes diameter 11 mm).
The underlying procedure is related to the side-by-side installation of REACT2-BATT. Alternatively, is possible to in-
stall the REACT2-BATT separately and at greater distances using the “REACT2-XL-CABLE-KIT” cable kit (2 meter ca-
bles length).
• Position the REACT2-BATT bracket (20) so that it is perfectly level on the wall and use it as a drilling template. To aling the two
brackets use the reference point and follow the steps as in the picture.
• Depending on the type of anchor chosen, drill the required 2 holes (B) to mount the bracket.
• Fix the REACT2-BATT bracket (20) to the support.
• Remove the caps from the battery units connectors.
-To remove the battery signal connectors (08) (22) simply
pull it.
-To remove the battery power connectors (09) (23) press
the latch (highlighted in red) and pull it off.
• Connect the two battery cables between inverter and battery
unit (supplied inside the REACT2-UNO box).
• Give each cable a pull test to confirm the connection is secure.
• Install an earth cable between the protective grounding con-
nection points on the two REACT2-BATTs.
To execute all external grounding connection, follow the pro-
cedure described below:
1. From among the components supplied, find the M5 nut, M5
flat washer and M5 serrated lock washer and two cable lugs.
Make a jumper earth cable using the two cable lugs supplied
(minimum cross-section not less than 4mm²).
The cable must be long enough to connect the REACT2-BATT
external protective earth [B] (24) to the REACT2-BATT exter-
nal protective earth [A] (25).
2. Connect the cable on REACT2-BATT external protective earth
[B] (24) of the first REACT2-BATT installed.
3. Connect the other side of the cable on REACT2-BATT external
protective earth [A] (25).
• For both connection follow the below installation sequence
Installation sequence:
knurled washers
grounding jumper (one side)
Flat washer
M5 nut (torque of 4.1 Nm)
(Continue to next page)
B1.
2.
3.
2 x ø 9 mm
01
20
DC SWITCH
COM.
GRID
+/-
COMM.
[B]
POWER
[B]
COMM.
[A]
POWER
[A]
08
09
08
09
24
25
COMM.
[B]
POWER
[B]
COMM.
[A]
POWER
[A]
COMM.
[B]
POWER
[B]
COMM.
[A]
POWER
[A]
Click
Click
Click
Click
COMM.
[B]
POWER
[B]
COMM.
[A]
POWER
[A]
Click
COMM.
[B]
POWER
[B]
COMM.
[A]
POWER
[A]
Click
Click
Click
Click
1.
2.
3.
B
2 x ø 9 mm
20 21 02