ABB Tropos 6410-XA User manual

Tropos®6410-XA and 6420-XA Outdoor
Mesh Routers Installation Guide
Part No. 200606-00 Rev B1
2016_05_20
ABB Inc.
3055 Orchard Drive
San Jose CA 95134
www.abb.com/tropos
408-331-6800

Tropos 6410 and 6420 Installation Guide 2
Copyright Notice
©2003-2016 ABB All rights reserved. Tropos, Tropos Networks, PWRP, MetroMesh, and GridCom are registered
trademarks of ABB Wireless. All other brand names, company names, product names, trademarks, and registered
trademarks are the property of their respective holder(s). Information contained herein is subject to change without
notice. The only warranties for ABB Wireless products and services are set forth in the express warranty statements
accompanying such products and services. Nothing herein should be construed as constituting an additional warranty.
ABB Wireless shall not be liable for technical or editorial errors or omissions contained herein.
This product includes technology protected by U.S. Patents 6,704,301; 6,965,575; 7,016,328; 7,031,293; 7,058,021;
7,362,737; 7,376,087; 7,382,778; 7,397,789; 7,450,552; 7,460,489; 7,489,932; 7,499,409; 7,505,426; 7,542,421;
7,551,562; 7,564,781; 7,564,862; 7,580,393, 7,580,705; 7,586,879; 7,649,866; 7,668,137; 7,688,808; 7,689,224;
7,697,504; 7,706,285; 7,720,499; 7,729,278; 7,769,040; 7,843,891; 7,924,749; 7,929,975; 7,957,337; 7,970,394;
7,983,225; 8,031,615; 8,036,130; 8,036,186; 8,054,784; 8,055,759; 8,064,404
Disclaimer for Cybersecurity
The product / software/ firmware/ or the resulting overall solution are designed for data-processing and data
transmission and may therefore be connected to communication networks. It is your sole responsibility to provide and
continuously ensure a secure connection between the product / software/ firmware/ or the resulting overall solution
and your network or any other networks (as the case may be). You shall establish and maintain any appropriate
measures (such as but not limited to the installation of firewalls, application of authentication measures, encryption of
data, installation of anti-virus programs, etc.) to protect the product / software/ firmware/ or the resulting overall
solution, the network, its system and all the interfaces against any kind of security breaches, unauthorized access,
interference, intrusion, leakage and/or theft of data or information. ABB Switzerland Ltd and its affiliates are not
liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion,
leakage and/or theft of data or information.
Although ABB provides functionality testing on the products including related firmware and software that we release,
you should institute your own testing program for any product updates or other major system updates (to include but
not limited to firmware/software changes, configuration file changes, third party software updates or patches,
hardware exchanges, etc.) to ensure that the security measures that you have implemented have not been
compromised and system functionality in your environment is as expected.
FCC Notice to Users and Operators
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this
device may not cause harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in
which case the user will be required to correct the interference at his own expense. If this equipment does cause
interference to radio or television reception, which can be determined by turning the equipment off and on, the user is
encouraged to correct the interference by using one of the following measures:
Reorient or relocate the receiving antenna.
Increase separation between the equipment and receiver.
Connect the equipment to an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician.
This Part 15 radio device operates on a non-interference basis with other devices operating at this frequency. Any
changes or modification to said product not expressly approved by Tropos Networks could void the user's authority to
operate this device.

Tropos 6410 and 6420 Installation Guide 3
5.8 GHz Point-to-Point and Point-to-Multipoint Systems
Operation of this device in point-to-multipoint systems is limited by federal regulation to
36 dBm EIRP. Unit conducted power in the 5.8 GHz band should be adjusted such that the sum of conducted power
and antenna gain does not exceed 36 dBm EIRP.
The maximum antenna gain for point-to-point operation is 19 dBi. The effective EIRP limit for point-to-point system
is 45 dBm EIRP.
Industry Canada
Notice to users and operators:
This Class B digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations.
Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause undesired operation.
Cet appareillage numérique de la classe B répond à toutes les exigences de l’interférence canadienne causant des
réglements d’équipement. L’opération est sujette aux deux conditions suivantes : (1) cet dispositif peut ne pas causer
l'interférence nocive, et (2) ce dispositif doit accepter n’importe quelle interférence reçue, y compris l'interférence qui
peut causer l’opération peu désirée.
This device has been designed to operate with the antennas listed in Chapter 6, “Antenna Information.” Antennas not
included in the chapter or having a gain greater than 12 dBi in the 2.4 GHz band and 19 dBi in the 5.8 GHz band are
strictly prohibited for use with this device. The required antenna impedance is 50 ohms.
Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference, including interference that may cause undesired operation of the
device.
To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the
equivalent isotropically radiated power (EIRP) is not more than that permitted for successful communication.
European Union WEEE Notice
Hazardous Environment Notice
THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C AND D OR
NON-HAZARDOUS LOCATIONS ONLY.
For EU member countries, this symbol means: Do not dispose of this equipment as unsorted
municipal waste. This equipment must be collected separately.
The return and collection of this product has not been defined at this time, please contact Tropos
Networks for return and/or collection.
It is important for users of this equipment to participate in reuse, recycling, and other forms of
recovery. The potential effects on the environment and human health as a result of the presence of
hazardous substances in electrical and electronic equipment are a waste of natural resources and
cause pollution.

Tropos 6410 and 6420 Installation Guide 4
STOP!! STOP!! STOP!! STOP!!
READ THIS FIRST!
Important Safety Instructions
The exclamation point within an equilateral triangle is intended to alert the user
to the presence of important operating and maintenance (servicing) instructions
in the literature accompanying the product.
The lightning flash with an arrowhead symbol within an equilateral triangle is intended
to alert the user to the presence of uninsulated “dangerous voltage” within the product’s
enclosure that may be of sufficient magnitude to constitute a risk of electric shock to
persons.
Caution
Read these instructions.
Keep these instructions.
Heed all warnings.
Follow all instructions.
Do not defeat the safety purpose of the grounding.
Only use attachments/accessories specified by the manufacturer.
Refer all servicing to qualified service personnel. Servicing is required when the
apparatus has been damage in any way, such as power-supply cord or plug is damaged,
liquid has been spilled on objects have fallen into the apparatus, the apparatus has been
exposed to rain or moisture, does not operate normally, or has been dropped.

Tropos 6410 and 6420 Installation Guide 5
Warning
Risk of personal injury or death when installing this device!
There is a risk of personal injury or death if the router antennas come near electric power
lines. Carefully read and follow all instructions in this manual. By nature of the
installation, you may be exposed to hazardous environments and high voltage. Use
caution when installing the outdoor system.
This apparatus must be connected to earth ground.
Do not open the unit — risk of electric shock inside.
Risque d'électrocution. Ne pas ouvrir l'unité.
Caution
You are cautioned that any change or modification not expressly approved in this
manual could void your authority to operate this equipment.
Les changements et modifications, non expressément approuvés dans le présent manuel,
peuvent entraîner une interdiction d'utiliser cet appareil pour l'utilisateur.
Service
There are no user-serviceable parts inside. All service must be performed by qualified
personnel.
Vous ne devez pas réparer les pièces se trouvant à l'intérieur de l'appareil. Les réparations
doivent être effectuées uniquement par du personnel qualifié.
The Tropos 6410-XA and 6420-XA routers are installed in wet, outdoor locations. Make
sure closure caps are installed and all cable connections are securely fastened and
waterproofed.
Surfaces may become hot. Use caution when accessing the Tropos 6410-XA and 6420-
XA routers.

Tropos 6410 and 6420 Installation Guide 6
Hazardous Environment Installation
THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C AND D OR
NON-HAZARDOUS LOCATIONS ONLY.
Warning
EXPLOSION HAZARD. DO NOT DISCONNECT EQUIPMENT UNLESS POWER
HAS BEEN REMOVED OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
EXPLOSION HAZARD - THE AREA MUST BE KNOWN TO BE NON-
HAZARDOUS BEFORE SERVICING/REPLACING THE UNIT AND BEFORE
INSTALLING.
Caution
Outdoor wiring methods shall be installed in accordance with the National Electric Codes
requirements.
Antennas intended for use in Class I, Division 2 Hazardous Locations must be installed
within the end use enclosure. For remote mounting in an unclassified location, routing
and installation of the antennas shall be in accordance with the National Electrical Codes
requirements.

Tropos 6410-XA and 6420-XA Installation Guide 7
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Tropos 6410-XA Router Product Summary . . . . . . . . . . . . . . . . . . . 11
Tropos 6420-XA Router Product Summary . . . . . . . . . . . . . . . . . . . 12
2 Installing the Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installation Hardware and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Site Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Location Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Site Surveys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Mounting Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Proper Use of Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Pole, Tower, and Streetlight Mounting Instructions . . . . . . . . . . . . . 21
Metal Pole Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Wood Pole Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Wood Brace Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Tower Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Streetlight Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Remote Mounting the Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Connecting Data and Power Cables . . . . . . . . . . . . . . . . . . . . . . . . 32
Ethernet Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Serial Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Grounding the Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Grounding the Data Protection Device . . . . . . . . . . . . . . . . . . . . . 38
Safety and Servicing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
RF Exposure Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Servicing the Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Tropos 6410-XA and 6420-XA Installation Guide 8
3 Installing Battery and Power Backup Accessories . . . . . . . . . . . . . . . . . 41
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Installing the PS079001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Installing the Battery Backup Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4 Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6 Antenna Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.4 GHz Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5 GHz Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Tropos 6410-XA and 6420-XA Installation Guide 9
List of Figures
FIGURE 1 Tropos 6410-XA/ 6420-XA Router Mounting, Exploded View . . . . . 15
FIGURE 2 Example Mounting Location - Antennas Facing Upward . . . . . . . . . 19
FIGURE 3 Proper Use of the Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
FIGURE 4 Metal Pole Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
FIGURE 5 Placing the Router on the Mounting Assembly . . . . . . . . . . . . . . . . 23
FIGURE 6 Wood Pole Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
FIGURE 7 Wood Brace Mounting Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
FIGURE 8 Tower Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
FIGURE 9 Streetlight Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
FIGURE 10 Antenna Connector Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . 29
FIGURE 11 Remote Antenna Mounting Using the AN06400K Antenna Mounting Kit
30
FIGURE 12 Mounting the Remote Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
FIGURE 13 Clamping the Remote Antenna Mounting Assembly to a Pole . . . . 31
FIGURE 14 Routing the Data/Power Cable to the Router . . . . . . . . . . . . . . . . . 33
FIGURE 15 Data Port Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
FIGURE 16 Grounding Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
FIGURE 17 Grounding the Indoor Network Protection Unit . . . . . . . . . . . . . . . . 38
FIGURE 18 Deployment Scenarios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
FIGURE 19 Co-Mounting the PS079001 with the Router . . . . . . . . . . . . . . . . . . 44
FIGURE 20 Mounting the PS079001 on a Metal Pole . . . . . . . . . . . . . . . . . . . . 45
FIGURE 21 Mounting the PS079001 on a Wood Pole . . . . . . . . . . . . . . . . . . . . 46
FIGURE 22 Co-Mounting the BBU with the Router . . . . . . . . . . . . . . . . . . . . . . . 48
FIGURE 23 Remote Mounting the BBU on a Metal Pole . . . . . . . . . . . . . . . . . . 49
FIGURE 24 Mounting the BBU on a Wood Pole . . . . . . . . . . . . . . . . . . . . . . . . . 50
FIGURE 25 Tropos 6410-XA Power Consumption . . . . . . . . . . . . . . . . . . . . . . . 51
FIGURE 26 Tropos 6420-XA Power Consumption . . . . . . . . . . . . . . . . . . . . . . . 52
FIGURE 27 2.4 GHz Antenna Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
FIGURE 28 5 GHz Antenna Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Tropos 6410-XA and 6420-XA Installation Guide 10
List of Tables
TABLE 1 Tropos 6410-XA Router Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TABLE 2 Tropos 6420-XA Router Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
TABLE 3 Ethernet Port Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
TABLE 4 Serial Client Scenarios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
TABLE 5 Pin Assignments for RJ-45 MGT Port - Serial Clients . . . . . . . . . . . 35
TABLE 6 RF Exposure Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
TABLE 7 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
TABLE 8 Tropos 6410-XA Power Consumption (Watts) at Specified Input Voltage
51
TABLE 9 Tropos 6420-XA Power Consumption (Watts) at Specified Input Voltage
52
TABLE 10 Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
TABLE 11 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
TABLE 12 Power Options / Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
TABLE 13 Certifications, Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
TABLE 14 PS079001 - Outdoor PoE Injector, non-photocell . . . . . . . . . . . . . . 58
TABLE 15 BB063001 - External Battery Backup Unit . . . . . . . . . . . . . . . . . . . . 58
TABLE 16 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Tropos 6410-XA and 6420-XA Installation Guide 11
1Introduction
This guide explains how to install the Tropos®6410-XA and 6420-XA mesh routers safely and
is intended for trained technical professionals.
This chapter covers the following topics:
“Tropos 6410-XA Router Product Summary” on page 11
“Tropos 6420-XA Router Product Summary” on page 12
Tropos 6410-XA Router Product Summary
The Tropos 6410-XA router has the following characteristics:
802.11b/g/n band, supported channels vary with local regulations, 2400-2500 MHz
Removable, remote-mount antennas
Support for 802.11b/g/n clients
PoE power input: The Tropos 6410-XA and 6420-XA routers are DC powered. There are a
number of methods for connecting power that are described in detail later in this installation
manual. Tropos 6410-XA and 6420-XA routers can be powered using:
— 802.3at compliant power applied to the 10/100/1000BASE-T (LAN) port
— 12-48VDC power applied to the 10/100BASE-T (MGT) port
2 Ethernet ports
— One LAN port for network backhaul communications; this port is a 10/100/1000BASE-T
Ethernet port.
— One MGT port for connecting a wired client device; this is either a 10/100BASE-T
Ethernet port or a serial port depending on the product. See the model numbers in the
following table. The serial or Ethernet port is factory-installed and cannot be changed in
the field.
Table 1 lists the Tropos 6410-XA router models.
TABLE 1 Tropos 6410-XA Router Models
Model Description
64103000X 6410-XA: 2.4GHz; 10/100/1000BASE-T + 10/100BASE-T; FCC markets
64103000GX 6410-XA: 2.4GHz; 10/100/1000BASE-T + 10/100BASE-T; FCC markets; GPS
64103060X 6410-XA: 2.4GHz; 10/100/1000BASE-T + serial; FCC markets
64103060GX 6410-XA: 2.4GHz; 10/100/1000BASE-T + serial; FCC markets; GPS

Chapter 1 
Tropos 6410-XA and 6420-XA Installation Guide 12
Tropos 6420-XA Router Product Summary
The Tropos 6420-XA router has the following characteristics:
802.11a/b/g/n dual band, 2400-2483 MHz/5115-5850 MHz (supported channels vary with
local regulations)
Removable, remote-mount antennas
Support for 802.11a/b/g/n clients
PoE power input: The Tropos 6410-XA and 6420-XA routers are DC powered. There are a
number of methods for connecting power that are described in detail later in this installation
manual. Tropos 6410-XA and 6420-XA routers can be powered using:
— 802.3at compliant power applied to the 10/100/1000BASE-T (LAN) port
— 12-48VDC power applied to the 10/100BASE-T (MGT) port
2 Ethernet ports
— One LAN port for network backhaul communications; this port is a 10/100/1000BASE-T
Ethernet port (Gigabit Ethernet).
— One MGT port for connecting a wired client device; this is either a 10/100BASE-T
Ethernet port or a serial port depending on the product. See the model numbers in the
following table. The serial or Ethernet port is factory-installed and cannot be changed in
the field.
64103002X 6410-XA: 2.4GHz; 10/100/1000BASE-T + 10/100BASE-T; ETSI markets
64103002GX 6410-XA: 2.4GHz; 10/100/1000BASE-T + 10/100BASE-T; ETSI markets; GPS
64103062X 6410-XA: 2.4GHz; 10/100/1000BASE-T + serial; ETSI markets
64103062GX 6410-XA: 2.4GHz; 10/100/1000BASE-T + serial; ETSI markets; GPS
64103003X 6410-XA: 2.4GHz; 10/100/1000BASE-T + 10/100BASE-T; Global-A markets
64103003GX 6410-XA: 2.4GHz; 10/100/1000BASE-T + 10/100BASE-T; Global-A markets; GPS
64103063X 6410-XA: 2.4GHz; 10/100/1000BASE-T + serial; Global-A markets
64103063GX 6410-XA: 2.4GHz; 10/100/1000BASE-T + serial; Global-A markets; GPS
64103004X 6410-XA: 2.4GHz; 10/100/1000BASE-T + 10/100BASE-T; Global-B markets
64103004GX 6410-XA: 2.4GHz; 10/100/1000BASE-T + 10/100BASE-T; Global-B markets; GPS
64103064X 6410-XA: 2.4GHz; 10/100/1000BASE-T + serial; Global-B markets
64103064GX 6410-XA: 2.4GHz; 10/100/1000BASE-T + serial; Global-B markets; GPS
TABLE 1 Tropos 6410-XA Router Models (continued)
Model Description

Chapter 1 
Tropos 6410-XA and 6420-XA Installation Guide 13
Table 2 lists the Tropos 6420-XA router models.
TABLE 2 Tropos 6420-XA Router Models
Model Description
64203000X 6420-XA: 2.4GHz +5GHz; 10/100/1000BASE-T + 10/100BASE-T; FCC markets
64203000GX 6420-XA: 2.4GHz +5GHz; 10/100/1000BASE-T + 10/100BASE-T; FCC markets;
GPS
64203060X 6420-XA: 2.4GHz +5GHz; 10/100/1000BASE-T + serial; FCC markets
64203060GX 6420-XA: 2.4GHz + 5GHz; 10/100/1000BASE-T + serial; FCC markets; GPS
64203002X 6420-XA: 2.4GHz + 5GHz; 10/100/1000BASE-T + 10/100BASE-T; ETSI markets
64203002GX 6420-XA: 2.4GHz + 5GHz; 10/100/1000BASE-T + 10/100BASE-T; ETSI markets;
GPS
64203062X 6420-XA: 2.4GHz + 5GHz; 10/100/1000BASE-T + serial; ETSI markets
64203062GX 6420-XA: 2.4GHz + 5GHz; 10/100/1000BASE-T + serial; ETSI markets; GPS
64203003X 6420-XA: 2.4GHz + 5GHz; 10/100/1000BASE-T + 10/100BASE-T; Global-A mar-
kets
64203003GX 6420-XA: 2.4GHz + 5GHz; 10/100/1000BASE-T + 10/100BASE-T; Global-A mar-
kets; GPS
64203063X 6420-XA: 2.4GHz + 5GHz; 10/100/1000BASE-T + serial; Global-A markets
64203063GX 6420-XA: 2.4GHz + 5GHz; 10/100/1000BASE-T + serial; Global-A markets; GPS
64203004X 6420-XA: 2.4GHz + 5GHz; 10/100/1000BASE-T + 10/100BASE-T; Global-B mar-
kets
64203004GX 6420-XA: 2.4GHz + 5GHz; 10/100/1000BASE-T + 10/100BASE-T; Global-B mar-
kets; GPS
64203064X 6420-XA: 2.4GHz + 5GHz; 10/100/1000BASE-T + serial; Global-B markets
64203064GX 6420-XA: 2.4GHz + 5GHz; 10/100/1000BASE-T + serial; Global-B markets; GPS

Tropos 6410-XA and 6420-XA Installation Guide 14
2Installing the Router
This chapter covers the following topics:
“Preparing for Installation” on page 14
“Mounting Strategies” on page 18
“Proper Use of Clamps” on page 20
“Pole, Tower, and Streetlight Mounting Instructions” on page 21
“Remote Mounting the Antennas” on page 29
“Connecting Data and Power Cables” on page 32
“Grounding the Router” on page 37
“Safety and Servicing Information” on page 39
Preparing for Installation
The Tropos 6410-XA and 6420-XA routers must be installed by a trained professional, value
added reseller, or systems integrator who is familiar with RF planning issues and regulatory
limits defined by the governing body of the country in which the unit will be installed. This
section explains how to prepare the installation site.
An exploded view of the router assembly is shown in Figure 1.
Note
Operating the unit with non-qualified antennas is a violation of U.S. FCC Rules Part 15.203(c), Code of
Federal Regulations, Title 47.

Chapter 2 
Tropos 6410-XA and 6420-XA Installation Guide 15
FIGURE 1 Tropos 6410-XA/ 6420-XA Router Mounting, Exploded View
2.4 GHz Tx/Rx
2.4 GHz Tx/Rx
5 GHz Tx/Rx
GPS
Clamps
Pole
Mounting bracket
(if installed)
bracket
Router
5 GHz Tx/Rx

Chapter 2 
Tropos 6410-XA and 6420-XA Installation Guide 16
Installation Hardware and Tools
The following installation accessories are included in the shipping package:
One pole bracket
Two 4-inch diameter clamps
Two 6-inch diameter clamps
Five 5/16-inch #10-32 stainless steel hex head machine screws
You must supply the following tools:
Level
5/16-inch nut driver
1/4-inch flat blade screwdriver
Tower mounting only: stainless or galvanized steel pipe and 1/2-inch or
5/8-inch nuts, bolts, and washers to connect to the tower arm.
Wood pole mounting only: one 1/4-inch diameter, 3 1/2-inch long lag bolt
Site Planning
To ensure safe and durable wiring, router installation must follow appropriate electrical and
building codes. Follow all local codes and regulations. For example in the U.S., follow the
National Electrical Code (NEC) requirements, unless local codes in your area take precedence
over the NEC code.
The maximum length of Cat 5 cable for 10BASE-T, 10/100BASE-T, and 10/100/1000BASE-T
Ethernet connections is 300 feet (90 meters).
The Ethernet duplex and speed setting is configurable.
Note
The U.S. National Electrical Codes (NEC) Article 800 requires the use of Agency Listed (UL/CSA/TUV)
Building Entrance Protector for all power and data communications cables entering a building. The NEC
intends by Article 800 to protect the building and occupants from fires caused by transient voltage and
current surges.
Note
Ethernet data cableinstallations having lengths greater than 140 feet in theoutdoor environment must use
a UL497 approved (UL/CSA/TUV Listed) primary protection device at the building entrance. Ethernet data
cable installations having lengths less than 140 feet in the outdoor environment may use a UL497A (UL/
CSA/TUVListed)secondaryprotectiondevice atthebuilding entrance. Tropos DataProtectionDeviceand
Network Protection Units are UL497A secondary protection devices.

Chapter 2 
Tropos 6410-XA and 6420-XA Installation Guide 17
Location Guidelines
Tropos routers are radio devices and therefore susceptible to interference that can reduce
throughput and range. Follow these guidelines to ensure the best performance:
Install the unit in an area where trees, buildings, and large steel structures do not obstruct
radio signals to and from the antenna. Direct line-of-sight operation is best.
Install the unit away from possible sources of 2.4 GHz and 5 GHz interference, such as
cordless phones, wireless cameras, frequency hopping (FHSS) and DSSS LAN transceivers
(non-802.11), electronic news gathering video links, radars, amateur radios, land mobile
radio services, local government sites (such as law enforcement), fixed microwave services,
local TV transmission, and private fixed point transmitters.
Site Surveys
Due to variations in component configuration, placement, and physical environment, each
installation is unique. Before installing routers, perform a site survey to determine the optimum
placement of units for maximum range, coverage, and network performance. Consider the
following factors when performing a site survey:
Data rates—Sensitivity and range are inversely proportional to data bit rates. The maximum
radio range is achieved at the lowest workable data rate. A decrease in receiver threshold
sensitivity occurs as radio data rate increases.
Antenna orientation—Proper antenna orientation is a critical factor in maximizing radio
range. As a general rule, range increases in proportion to gain and antenna height measured
from the ground. The Tropos 6410-XA and 6420-XA routers have removable antennas;
therefore, antenna location and orientation depend on the location of the router when the
antennas are mounted on the router.
Antenna location—The 6410-XA and 6420-XA have removable antennas that can be
mounted on the router or mounted remotely. If the antennas are to be mounted remotely, they
should be mounted away from physical obstructions and dangerous environments such as
high-voltage power lines.
GPS—Routers equipped with GPS must have an unobstructed view of the sky so that the
GPS receiver can receive signals from GPS satellites.
Physical environment—Clear or open areas provide better radio range than closed or filled
areas. The less cluttered the operating environment, the greater the range.
Obstructions—A physical obstruction, such as a building or tree, can block or hinder
communication. Avoid locating antennas in a location where there is an obstruction between
sending and receiving devices.
Building materials—Radio penetration is influenced by the building material used in
construction. For example, drywall construction permits greater range than concrete blocks.

Chapter 2 
Tropos 6410-XA and 6420-XA Installation Guide 18
Safety
Installing the routers can pose a serious hazard. Be sure to take precautions to avoid the
following:
Exposure to high voltage lines during installation
Falls when working at heights or with ladders
Injuries from dropping tools and equipment
Contact with AC power wiring
Mounting Strategies
When choosing mounting locations, consider the available mounting structures and antenna
clearance. The router should always be mounted with the top of the unit horizontal and level and
with the antennas facing upward.
It is usually best to attach ground and data cables to the router prior to mounting. Before
mounting the router, review the wiring instructions in “Grounding the Router” on page 37 and
“Connecting Data and Power Cables” on page 32 to determine the best strategy for the selected
location.
Note
To eliminate potential interference from the mounting structure, the router should be mounted
with at least 4 feet of clearance around the antennas.
Acceptable options for mounting on a streetlight are shown in Figure 2. In each case the router is
mounted to assure clearance for the antennas above the height of the streetlight.

Chapter 2 
Tropos 6410-XA and 6420-XA Installation Guide 19
FIGURE 2 Example Mounting Location - Antennas Facing Upward
Verify that antennas are clear of obstruction

Chapter 2 
Tropos 6410-XA and 6420-XA Installation Guide 20
Proper Use of Clamps
The mounting assembly contains two clamps to secure the router to the mounting structure.
Figure 3 illustrates the proper use of the clamps. The clamps must be routed through slots in the
pole bracket as shown in the figure, and then attached to the pole and tightened.
The pole bracket should be leveled before it is secured to the pole.
FIGURE 3 Proper Use of the Clamps
Band goes
behind inner tabs
Clamps
Pole
Mounting bracket
bracket