ABB AAO100 User manual

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ABB MEASUREMENT & ANALYTICS | USER GUIDE | IM/DOSPMP REV. B
AAO100
Dosing pump
Measurement made easy
Introduction
The AAO100 dosing pump is used to introduce a
cleaning solution to the jetwash of an AP200 pH
system at preset intervals. The timing, duration and
amount of cleaning is controlled by an AX400 pH
analyzer.
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AAO100
Dosing pump

For more information
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AP200
Rugged pH/Redox (ORP) sensor systems
Data Sheet
DS/AP200-EN
AP200 series
Rugged pH/Redox (ORP) sensor systems
User Guide
IM/AP200

Dosing Pump
AAO100
IM/DOSPMP Rev. B 1
Contents
1 Introduction .....................................................................2
2 Installation .......................................................................2
2.1 Fitting the Pump to the Reservoir .............................2
2.2 Electrical Connections ..............................................3
2.2.1 Dosing Pump Mains Connections .................3
2.2.2 Analyzer Connections ...................................3
2.3 Dosing Pump Settings .............................................3
2.4 Pump Tubing Connections .......................................4
2.4.1 AP200 Connection .......................................4
2.4.2 Connecting the Tubing to the Pump .............5
3 Analyzer Settings ............................................................6
4 Cleaning Solutions ..........................................................7
5 Dimensions ......................................................................7
Notes 8

Dosing Pump
AAO100 1 Introduction
2 IM/DOSPMP Rev. B
1 Introduction
The AAO100 dosing pump is used to introduce a cleaning
solution to the jetwash of an AP200 pH system at preset
intervals. The timing, duration and amount of cleaning is
controlled by the AX400 pH analyzer.
The AP200 jetwash system enables automatic cleaning of both
the measuring element and the reference junction by spraying
water or a cleaning solution at them in situ, thus reducing
system maintenance requirements.
2 Installation
2.1 Fitting the Pump to the Reservoir
Referring to Fig. 2.1, secure the pump to the reservoir using the
two screws Aprovided.
Fig. 1.1 Jetwash Schematic
Fig. 1.2 Location of the Jetwash Nozzles
AX400
Analyzer
AAO100 Dosing
Pump
Reservoir
(water or cleaning
solution)
evel Sensor
Twin Wash Nozzles
Maintenance
Cleaning
Screw
Note. Installation must be carried out in accordance with
local water company and council by-laws.
Fig. 2.1 Fitting the Pump to the Reservoir
A

Dosing Pump
AAO100 2 Installation
IM/DOSPMP Rev. B 3
2.2 Electrical Connections
2.2.1 Dosing Pump Mains Connections
The power supply range is 100 to 230 V AC.
Referring to Fig. 2.2:
1. Connect the mains plug A.
2. Push the mains plug into the pump socket B.
3. Fasten the mains plug cover C.
2.2.2 Analyzer Connections
Referring to Fig. 2.3:
1. Plug the controller cable into the dosing pump A.
2. Cut the controller cable's Blue wire back to the outer
insulation.
3. Remove the analyzer's terminal cover plate – see Section
6.4.1. of the analyzer's User Guide (IM/AX4PH).
4. Twist the controller cable's Black and Brown wires
together and connect to terminal A10 B.
5. Twist the controller cable's White and Grey wires together
and connect to terminal A12 C.
6. Refit the analyzer's terminal cover plate – see Section
6.4.1. of the analyzer's User Guide (IM/AX4PH).
2.3 Dosing Pump Settings
For optimum cleaning, set the dosing pump to:
Refer to Section 3, page 6 for analyzer configuration
instructions.
Caution. Before making any electrical connections, ensure
that the power supply is switched off.
Fig. 2.2 Dosing Pump Mains Connections
Earth
Neutral
ive
AB
C
Fig. 2.3 Analyzer Connections
Stroke Length 100
Multifunction
Switch
External – the AX400 pH Analyzer controls
the frequency and duration of the
cleaning cycle.
Black
Brown
White
Grey
A9
A10 C
A11 N/C
A12 N/O
A13
AX400
Terminal block A
A
B
C

Dosing Pump
AAO100 2 Installation
4 IM/DOSPMP Rev. B
2.4 Pump Tubing Connections
2.4.1 AP200 Connection
Referring to Fig. 2.4:
1. Remove jetwash port sealing nut Aand retain for further use.
2. Slide the connector Band the ferrule Conto the tubing.
3. Push the tubing onto the jetwash port Dand tighten the connector to a torque of 0.6 Nm.
Note. Wash tubing is not supplied. Use 6mm OD semi-rigid polyethylene tube (part no. 0212035).
Note. The sealing nut must be refitted if the jetwash tubing is removed.
Fig. 2.4 AP200 Connection
AB
C
D

Dosing Pump
AAO100 2 Installation
IM/DOSPMP Rev. B 5
2.4.2 Connecting the Tubing to the Pump
Referring to Fig. 2.5:
1. Cut the end of the tubing straight across.
2. Slide union nut Aand circlip Bover the tubing.
3. Push the end of the tubing over nozzle C.
4. Ensure that O-ring Dis seated correctly.
5. Fasten the union nut to valve Ewhile pushing the tube onto the nozzle.
Fig. 2.5 Connecting the Tubing to the Pump
A
B
C
D
E

Dosing Pump
AAO100 3 Analyzer Settings
6 IM/DOSPMP Rev. B
3 Analyzer Settings
Access the Wash Cycle Configuration menu – see Section 5 of the AX400 pH analyzer’s User Guide (IM/AX4PH).
Wash Mode
Set to Cont. (continuous) for use with the dosing pump.
Wash Frequency
Set the wash frequency required.
Wash frequency is set in 15 minute increments between 15 and 45 minutes, then in 1 hour increments
between 1 and 24 hours.
Wash Duration
Set the wash duration required.
Wash duration is set in 15 second increments between 15 and 45 seconds, then in 1 minute increments
between 1 and 10 minutes.
Recovery Period
Set the recovery period required, between 0.5 and 5.0 minutes in 0.5 minute increments.
Fig. 3.1 Wash Cycle Frequency
Wash Mode
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Cont.
Pulsed
Wash Frequency
Hours
Mins
15
Wash Duration
Mins
Secs
15
Recovery Period
Mins
1.0
Wash Duration
Continuous
Recovery Period
t
Frequency

Dosing Pump
AAO100 4 Cleaning Solutions
IM/DOSPMP Rev. B 7
4 Cleaning Solutions
The AP200 spray jet tube is constructed in 316 stainless steel.
Possible contaminants together with recommended cleaning
solutions are shown in Table 4.1.
5 Dimensions
Contaminant Cleaning Solution
Grease and oil Alkaline detergents or water-soluble
solvents such as alcohols
Resins Dilute alkalis
Limestone and
carbonates 1M nitric acid
Metal hydroxides
1M sulphuric or nitric acidCyanides
Heavy biological
Proteins Mixture of 1M sulphuric or nitric acid and
pepsin (saturated)
Fibres Pressurized water with or without wetting
agents
Light biological Pressurized water
Latex Pressurized cold water
Potable water Citric acid
Table 4.1 Recommended Cleaning Solutions
Dimensions in mm (in.)
Fig. 5.1 Overall Dimensions
Ø 420
(16.5)
740
(29)

Dosing Pump
AAO100 Notes
8 IM/DOSPMP Rev. B
Notes

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IM/DOSPMP Rev. B 08.2018
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ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained
therein. Any reproduction, disclosure to third parties or utilization of its contents – in
whole or in parts – is forbidden without prior written consent of ABB.
© ABB 2018
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