Accu-Steam GG24A Administrator Guide

AccuTemp Products, Inc. · 8415 North Clinton Park · Fort Wayne, IN 46825 ·800 210-5907 · accutemp.net
MP5017-1702
INSTALLATION/OPERATORS MANUAL
ACCU-STEAM GAS G2 GRIDDLE
Improper installation, alteration, adjustment,
service, maintenance or cleaning can cause
property damage,injury or death. Read
the installation, operational, maintenance
instructions thoroughly before installing,
servicing or operating this equipment.
Serial Number:
Model:
Install Date:
WARNING
Record the serial number, model number and
the install date. (identification decal located on
the left front panel of the appliance) Please
have this information when calling for assistance.
NOTE
MODELS
GG24A
GG36A
GG48A
GG24B
GG36B
GG48B
PG24A
PG36A
PG48A
PG24B
PG36B
PG48B
This manual should be retained for future reference


Accu-Steam™ Gas G2 Installation and Operators Manual
MP5017-1702 PAGE 1
The safety Instructions below should be posted in a prominent location as a reminder
of safe practices to follow in the event of an equipment or facility utility issue.
IMPORTANT FOR YOUR SAFETY
In the event of a gas odor is detected, shutdown all appliances at the main shut-off valve and
contact the local gas company or gas supplier
WARNING
In the event of a power failure , do not attempt to operate this appliance
WARNING
FOR YOUR SAFETY
Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance
WARNING: Improper installation, alteration,
adjustment, service, cleaning or maintenance
of this appliance could cause property damage,
serious injury or death.
Read and understand the installation, operational,
maintenance instructions before installing,
servicing, or operating this appliance.
This manual should be retained for future reference


Accu-Steam™ Gas G2 Installation and Operators Manual
MP5017-1702 PAGE 2
The State of California enacted the California Safe Drinking Water and Toxic Enforcement Act of
1986, (Prop. 65), which “prohibits any person in the course of doing business from knowingly and
intentionally exposing any individual to a chemical known to the State of California to cause cancer
or reproductive toxicity without rst giving clear and reasonable warning to such individuals.” The
Governor’s Scientic Advisory Panel added Carbon Monoxide to the list of hazardous chemicals
known to cause reproductive harm.
In order to establish full compliance with Proposition 65, a yellow warning label has been attached to
each gas red unit manufactured by AccuTemp Products,Inc.
Carbon monoxide would not be present in concentrations that would pose a “signicant risk” to the
consumer when the equipment is installed, operated and maintained as follows:
1. Installed in accordance with all local codes, or in the absence of local codes, with the current
2. National Fuel Gas Code Z223.1, latest addenda/NFPA 54 Natural Gas and Propane Installation
code , CSA B149.1 as applicable.
3. Installed under a properly designed and operating exhaust hood.
4. Connected to the type of gas for which the unit is equipped.
5. Proper appliance pressure regulator installed on the gas supply line and adjusted for the
manifold pressure marked on the rating plate.
6. Adequate air supply to the unit.
7. The equipment is operated in the manner intended using the proper utensil for that type of
appliance.
8. Keep the equipment clean and have it checked periodically.
9. Burner air adjustments, mechanical maintenance and repairs should be performed by qualied
service personnel.
NOTICE


Accu-Steam™ Gas G2 Installation and Operators Manual
MP5017-1702 PAGE 3
TABLE OF CONTENTS
DOCUMENT HISTORY
DESCRIPTION PAGE
Important for Your Safety 1
California Prop 65 Statement 2
Document History 3
Limited Warranty Policy - USA and Canada 4
Limited Warranty Policy - International 5
Safety Warnings 6-8
Warranty Registration Instructions 9
Installation/Operators Checklist and Warranty Registration Form 10-11
Specications 12-17
Installation 18-21
Operation 22-33
Cleaning 34-35
Basic Service and Troubleshooting 36-39
Planned Maintenance 40-42
Schematic 43-44
Important Service Information 45
Notes 46

Accu-Steam™ Gas G2 Installation and Operators Manual
MP5017-1702 PAGE 4
LIMITED WARRANTY
One Year Labor and Parts
AccuTemp Products, Inc. ( AccuTemp ) warrants that your AccuTemp equipment will be free of defects in
material and workmanship under normal use for a period of twelve (12) months from installation or fteen (15)
months from date of shipment from AccuTemp, whichever date rst occurs (the Warranty Period ). Registration
of AccuTemp equipment is required at time
of installation.
Damage to AccuTemp equipment that occurs during shipment must be reported to the carrier, and is not
covered under this warranty. The reporting of any damage during shipment is the sole responsibility of the
commercial purchaser/user of such AccuTemp equipment.
AccuTemp provides an active service department, which should be contacted and advised of service issues
regardless of warranty period.
During the warranty period, AccuTemp agrees to repair or replace, at its option, F.O.B. factory, any part which
proves to be defective due to defects in material or workmanship, provided the equipment has not been altered
in any way and has been properly installed, maintained, and operated in accordance with the instructions in
the AccuTemp Owners Manual.
During the warranty period, AccuTemp also agrees to pay for any factory authorized equipment service agency
(within the continental United States and Canada) for reasonable labor required to repair or replace, at our
option, F.O.B. factory, any part which proves to be defective due to defects in materials or workmanship,
provided the service agency has received advance approval from AccuTemp factory service to perform the
repair or replacement. This warranty includes travel time not to exceed two hours and mileage not to exceed
50 miles (100 miles round trip), but does not include post start-up assistance or training, tightening of loose
ttings or external electrical connections, minor adjustments, gaskets, maintenance, or cleaning. AccuTemp
will not reimburse the expense of labor required to replace parts after the expiration of the warranty period.
Proper installation is the responsibility of the dealer, owner-user, or installing contractor and is not covered
by this warranty. While AccuTemp products are built to comply with applicable standards for manufacturers,
including Underwriters Laboratories (UL) and National Sanitation Foundation (NSF), it is the responsibility of
the owner and the installer to comply with any applicable local codes that may exist.
AccuTemp makes no other warranties or guarantees, whether expressed or implied, including any warranties
of performance, merchantability, or tness for any particular purpose. AccuTemp s liability on any claim of any
kind, including negligence, with respect to the goods and services covered hereunder, shall in no case exceed
the price of the goods and services, or parts thereof, which gives rise to the claim. In no event shall AccuTemp
be liable for special, incidental, or consequential damages, or damages in the nature of penalties.
This constitutes the entire warranty, which supersedes and excludes all other warranties, whether written, oral,
or implied.
PRODUCT WARRANTY
U.S. & Canada Sales Only
IMPORTANT
Improper installation can affect your warranty. Installation is the responsibility of the Dealer, Owner/
User or the Installation Contractor. See: Section One, Installation of the Owner s Manual.

Accu-Steam™ Gas G2 Installation and Operators Manual
MP5017-1702 PAGE 5
ACCUTEMP LIMITED WARRANTY
One Year Parts Only
AccuTemp Products, Inc. (AccuTemp) warrants that all the components of the AccuTemp equipment will be free
of defects in material and workmanship under normal use for a period of one year from date of installation and
fteen months from date of shipment from AccuTemp. Registration of AccuTemp equipment is required at the
time of installation.
Damage to AccuTemp equipment that occurs during shipment must be reported to the carrier, and is not
covered under this warranty. The reporting of any damage during shipment is the sole responsibility of the
commercial purchaser/user of such AccuTemp equipment.
AccuTemp provides an active service department, which should be contacted and advised of service issues,
regardless of the warranty period. During the warranty period, AccuTemp agrees to repair or replace, at
its option, F.O.B. factory, any part which proves to be defective due to defects in material or workmanship,
provided the equipment has not been altered in any way and has been properly installed, maintained, and
operated in accordance with the instructions in the AccuTemp Installation/Operator’s Manual. Exception: All
gaskets are covered for a period of 90 days from installation of the equipment or 180 days from shipment if it is
a manufacturing defect.
Proper installation is the responsibility of the dealer, owner-user, or installing contractor and is not covered
by this warranty. Improper installation can affect your warranty. Installation is the responsibility of the Dealer,
Owner/User or the Installation Contractor. While AccuTemp products are built to comply with applicable
standards for manufacturers, including Underwriters Laboratories (UL) and Underwriters Laboratories
Sanitation requirements, it is the responsibility of the owner and the installer to comply with any applicable local
codes that may exist.
AccuTemp makes no other warranties or guarantees, whether expressed or implied, including any warranties
of performance, merchantability, or tness for any particular purpose. AccuTemp liability on any claim of any
kind, including negligence, with respect to the goods and services covered hereunder, shall in no case exceed
the price of the goods and services, or parts thereof, which gives rise to the claim. In no event shall AccuTemp
be liable for special, incidental, or consequential damages, or damages in the nature of penalties.
This constitutes the entire warranty, which supersedes and excludes all other warranties, whether written, oral,
or implied.
Product Warranty
IMPORTANT
Improper installation can affect your warranty. Installation is the responsibility of the Dealer, Owner/
User or the Installation Contractor. See: Section One, Installation of the Owner s Manual.
INTERNATIONAL WARRANTY


Accu-Steam™ Gas G2 Installation and Operators Manual
MP5017-1702 PAGE 6
SAFETY WARNINGS
SYMBOL DEFINITIONS
Symbols are used to attract your attention to possible dangers. They are only effective if the
operator uses proper accident prevention measures. Some of the symbols are boxed text, while
other maybe just picture icons. Please give this information the respect they deserve for safe
operation.
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in minor or moderate injury.
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
DANGER
CAUTION
WARNING
Earth Ground
Dangerous Voltage
ALERT - Noties the reader of an important message/warning,
usually a safety related message.
INFORMATION - Noties the reader of important information that
may or may not be safety related.
Caution Hot Surface

Accu-Steam™ Gas G2 Installation and Operators Manual
MP5017-1702 PAGE 7
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death. Read the installation,
operating and maintenance instructions
thoroughly before installing or servicing the
equipment.
To Prevent Electrical Shock, do not open
access panel. There are no usable-
serviceable parts inside. Request servicing
from a qualied service personnel.
A ve minute complete shutoff must be
observed before the appliance is relighted.
Intended for other than household use.
Plug the appliance into a properly grounded
electrical outlet of the correct voltage, size
and plug conguration. If they do not match,
contact a qualied electrician to determine
the proper voltage and size and install the
proper electrical outlet.
Do not connect to a circuit operating more
than 150V to ground
To avoid any personal injury or damage
to the unit do not pull the appliance by the
power cord.
To prevent any injury, discontinue any use if
power cord is frayed or worn.
To prevent any injury or damage this
commercial appliance must be installed by a
qualied electrician.
To avoid any injury, turn the power off, unplug
from the power source and allow to cool
before performing any maintenance.
To avoid electrical shock or personal injury,
do not steam clean or use excessive water
on this commercial appliance.
This product has no “user” serviceable parts.
To avoid injury or damage to the commercial
appliance use only Authorized AccuTemp
Service Agents and Genuine Replacement
Parts when service is required.
Genuine AccuTemp Replacement Parts
are specied to operate safely in the
environments in which they are used. Some
aftermarket parts or generic replacements
parts do not have the same specications to
operate safely in AccuTemp equipment. It is
imperative that to use Genuine AccuTemp
Replacement Parts to avoid injury or damage
to the commercial appliance.
Always disconnect from power source before
cleaning or servicing.
Any ineld modication that bypass the built-
in safety features will result in personal injury
or death.
This appliance must be properly grounded,
in accordance with all National, State or local
electrical codes.
This appliance has a totally unique design
and is constructed unlike any other griddle
on the market today. Any modication may
permanently damage the appliance.
This appliance must be level for proper
operation and to reduce possible damage to
this commercial appliance.
This appliance is heavy, for safe handling,
the installer should obtain help as needed
or employ appropriate material handling
equipment to remove the commercial
appliance from the skid and move to the nal
location in the building.
Temperatures in and around the appliance
are very hot and can cause severe burns.
To avoid damage to the cooking surface of
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT: Read the following safety installation to avoid personal injury or death and to avoid
damage to the equipment or property
WARNINGS

Accu-Steam™ Gas G2 Installation and Operators Manual
MP5017-1702 PAGE 8
this appliance do not use abrasive cleaners
such as a griddle stone or brick.
To avoid personal injury or damage to the
appliance do not use a water jet to clean t
To avoid damage to the appliance do not
leave a chlorine sanitizer in contact with the
stainless steel longer than 10 minutes.
To avoid severe burns slowly remove
the grease reservoir to avoid spilling the
contents. It is recommended to let it cool
before removing.
To avoid damage to the appliance do not
leave a chlorine sanitizer in contact with the
stainless steel longer than 10 minutes.
To avoid severe burns slowly remove
the grease reservoir to avoid spilling the
contents. It is recommended to let it cool
before removing.
IMPORTANT SAFETY INSTRUCTIONS


Accu-Steam™ Gas G2 Installation and Operators Manual
MP5017-1702 PAGE 9
To register this AccuTemp product for warranty complete the following items:
1. Complete the Installation/Operational Checklist and Warranty Registration Form enclosed in the
document packet that was sent with the appliance.
2. Mail, fax or scan and send via e-mail the form to AccuTemp Products, Inc to the contacts listed for
each type on the form.
If you have any questions about warranty registration please contact our technical service group.
They are available 7 days a week from 7:00 am to 7:00 PM EST.
Toll Free 800 480-0415
Ofce 260 469-3040
Fax 260 469-3045
Email-Parts [email protected]
Web Site www.accutemp.net


Accu-Steam™ Gas G2 Installation and Operators Manual
MP5017-1702 PAGE 10
Installation/Operational Checklist &
Warranty Registration Form
GAS ACCU-STEAM G2™
MP5019-1612
Page: 1
Store/Location:
Contact Name:
Address:
City:
State: Zip:
Phone Number:
Fax Number:
Email:
Model # Serial #
Name of Service/Installer Company:
Technician: Phone Number:
** AccuTemp Products, Inc. is not responsible for the installation and/or modifications to the electrical supply source. **
Failure to accurately complete and provide this Installation/Operational Checklist & Warranty
Registration Form to AccuTemp Products may delay or void future Warranty Service Calls.
Check-Off List
General :
Yes No
Yes No
Yes No
Yes No
Yes No
Gas Connection :
Yes No
FT
IN
Gas Pressure Readings (To be taken with all the gas equipment in the facility turned ON and operating) :
"WC
What is the Supply Gas Pressure (in "WC) at the gas inlet of the Griddle?
Is the 120/ 240VAC wall receptacle positioned in a low heat-zone? Note: It is recommended that the wall
receptacle be placed as low as State & Local codes allow. Placement in high heat-zones like: just above, below, or beside
the exhaust flue; will cause service issues that will not be covered under the product warranty.
Is the griddle being installed at an altitude greater than 4,000 feet? Note: If the altitude is greater than 4,000 feet
above sea level, contact AccuTemp Technical & Customer Support Department to verify what the correct orifice sizes for the
pilot and main burners should be.
Is the griddle level, both side-to-side and front-to-back?
If this is a table-top installation, have the (4) rubber foot tip/boots been installed?
Is there sufficient spacing to ensure maximum air flow for proper combustion?
Is a Quick Disconnect Fittingused? Yes No If yes: Is a restraining device installed?
Is a Commercial Grade Gas Hoseused? Yes No If yes: What is the length of thehose?
What is the diameter of Commercial Gas Hose or Piping connected to the Griddle?

Accu-Steam™ Gas G2 Installation and Operators Manual
MP5017-1702 PAGE 11
Installation/Operational Checklist &
Warranty Registration Form
GAS ACCU-STEAM G2™
MP5019-1612
Page: 2
Gas Pressure Readings Continued (To be taken with all the gas equipment in the facility turned ON and operating) :
Yes No
Yes No
Yes No
or
DC-mV
Temperature & Operational Verification :
°F
Yes No
Yes No
Yes No
Yes No
I accept and submit this Installation/Operational Checklist & Warranty Registration Form as complete and accurate:
Restaurant/Facility Manager Approval:
Signature
Printed Name
Date:
Mail Fax Email
AccuTemp Products, Inc
Attn: Warranty Administration
8415 North Clinton Park Dr.
Fort Wayne, IN 46825
Attn: Warranty Administration
260 469-3045
Attn: Warranty Administration
servic[email protected]
Does the Supply Gas Pressure coming into the Griddle exceed 13"WC?
If yes: An external gas regulator needs to be connected to the supply gas line prior to the griddle connection?
Note: An external regulator should not be used unless the supply gas pressure is more than 0.5 psig (13"WC).
Using a 1/8" NPT fitting, has the Dual Regulating Valve been adjusted to 5"WC = Natural Gas (10"WC = Propane)?
Does the Flame Sense Signal reach a minimum value of 2.5 DC-µA or 30 DC-mV (could be higher)?
What is the maximum value of the Flame Sense Signal after the griddle reaches the
operating temperature? Note: A valid DC-milli-Volt (DC-mV) value can only be taken using
the approved AccuTemp DC-mV Probes (PN: ATR-FT003); which can be purchased from
AccuTemp or an approved distributor.
DC-µA
What is the customer's normal operating Thermostat temperature for the Griddle?
Using a weighted contact temperature probe with digital thermometer, does the surface temperature (°F)
match the normal operating temperature (°F) set on the Thermostat? Note: DO NOT use an infrared or flat-top
mercury thermometer.
Note: If the operating temperature is 250°F, then set Thermostat to 300°F and verify surface temperature. If the operating
temperature is 400°F, then set Thermostat to 400°F and verify surface temperature does not exceed 396°F on the high side
of the temperature drift/cycle.
Using a 9 square-grid-pattern on the griddle surface, are the surface temperatures consistent (±5°F)?
Does the Griddle heat light cycle OFF/ON once the surface temperature has reached the set temperature?
Does the unit operate properly for 15 minutes after the griddle has reached operating temperature?

Accu-Steam™ Gas G2 Installation and Operators Manual
MP5017-1702 PAGE 12
Short Specification
Griddle shall be an Energy Star compliant
gas-heated unit, with a hermetically
sealed vacuum chamber that produces
steam that heats the 7-gauge stainless
steel griddle plate. Efficient steam heat
transfer provides 200–400°F (93–204°C)
operating temperature range and uniform
griddle surface temperatures of ±5°F
(±3°C). Griddle fabricated from cold-rolled
stainless steel with 4” high back splash,
sides that taper from 4” to 1 5/16”, a 3 7/8”
wide by ½” deep full front grease trough
and 1 ¼ - 1 5/8 gallon grease drawer. Unit
to be ANSI Z83.11 Design Certified, UL
EPH Sanitation Certified (NSF/ANSI 4) and
manufactured in the USA.
Construction Features
• Cold-rolled and annealed stainless steel
griddle plate with polished stainless
steel body
• 7 gauge griddle plate with 4” high rear
splash and 4” to 1 5/16” tapered side
walls
• 3 7/8” wide by ½” deep full front grease
trough
• 2” x 4” drop chute to 1.25 [24”], 1.6 [36”,
48”] gallon capacity grease pan
• 4” legs with bullet feet
• Control guard
Performance Features
• Hermetically-sealed steam chamber
heats high efficiency griddle plate
• Infrared burners
• Steam transfers heat evenly to entire
cooking surface with only ±5°F (±3°C) in
temperature variation
• Rapid surface temperature recovery [10
seconds or less] allows turning product
to same spot
• Smooth cold-rolled stainless steel griddle
surface speeds and simplifies cleaning
Standard Control Features
• Heating indicator light
• 200–400°F (93–204°C) digital thermostat
• Easy front service access to controls
• Control guard
• 3 preset temperatures available
• Instant surface temperature readout
• Manager mode to lock out temperature
controls
• Over temperature indicator light
Cooking Capacity & Applications
Effective Cooking Area
Griddle Applications include:
• Pancakes, Eggs, Sausage, French Toast
• Burgers, Grilled Onions, Toasted Buns
• Grilled Cheese, Sandwiches
• Fried Potatoes, Fish, Chicken Breasts,
Philly Steaks, Liver and MORE
Environmental Approvals &
Programs
Other Approvals
Options & Accessories
• “U” Channel for connecting 2 griddles
• Front mounted prep shelf—8” wide
stainless steel
• Condiment Board
• Maritime Package (call for details)
• Correction Package (call for details)
• Chain Package (call for details)
• Heavy duty stainless steel stand with
bottom shelf and 5” casters
A
ccu
-S
teAm
™ G
riddle
GG S
erieS
Gas/Steam-Heated,
Tabletop Griddle
MM5208-1605
Project: ___________________________________ Location: ___________________________________ Item #: ___________________________________ Quantity:___________
AccuTemp Products, Inc.
8415 North Clinton Park • Fort Wayne, IN 46825 • 800-210-5907 • 260-493-0415 • Fax 260-493-0318 • accutemp.net
GGF-A36 Accu-Steam™
Tabletop Griddle shown
Depth 24” Wide 36” Wide 48” Wide
30” 717 sq. in 1077 sq. in. 1437 sq. in.
24” 574 sq. in. 862 sq. in. 1150 sq. in.

Accu-Steam™ Gas G2 Installation and Operators Manual
MP5017-1702 PAGE 13
AccuTemp Products, Inc.
8415 North Clinton Park • Fort Wayne, IN 46825 • 800-210-5907 • 260-493-0415 • Fax 260-493-0318 • accutemp.net
Accu-Steam Gas Griddle Specifications
Model # GGF1201A2400-T1 GGF1201B2400-T1 GGF1201A3600-T1 GGF1201B3600-T1 GGF1201A4800-T1 GGF1201B4800-T1
BTU Firing Rate per Hour 42,300 42,300 65,000 65,000 85,000 85,000
Unit Width (A) 24.25 [616] 24.25 [616] 36.25 [921] 36.25 [921] 48.25 [1226] 48.25 [1226]
Unit Depth (D) 38.3 [973] 32.3 [820] 38.3 [973] 32.3 [820] 38.3 [973] 32.3 [820]
Cooking Surface Width (B) 23.9 [607] 23.9 [607] 35.9 [912] 35.9 [912] 47.9 [1217] 47.9 [1217]
Cooking Surface Depth (C) 30 [762] 24 [610] 30 [762] 24 [610] 30 [762] 24 [610]
Rear Leg to outside of Flue (E) 12 [305] 6 [152] 12 [305] 6 [152] 12 [305] 6 [152]
Center Left to Right Leg (F) 20 [508] 20 [508] 32 [813] 32 [813] 44 [1118] 44 [1118]
Effective Cooking Area 717 sq. in. 574 sq. in. 1077 sq. in. 862 sq. in. 1437 sq. in. 1150 sq. in.
Grease Pan Capacity 1.25 gal 1.25 gal 1.6 gal 1.6 gal 1.6 gal 1.6 gal
NEMA Plug 5-15 5-15 5-15 5-15 5-15 5-15
Accu-SteAm™ Griddle GG SerieS
Gas/Steam-Heated,
Tabletop Griddle
Notes:
1.) Dimensions in brackets [] are metric.
2.) 3/4” NPT gas connection, 90° elbow provided.
3.) 5’ 120 volt power cord.
MM5208-1405
This manual suits for next models
11
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