AccuTools DS-220R User manual

DS
-
220R
DigitalCharging Scale
User’s Guide

DS-220R User’s Guide
1
Introduction
Thank you for your purchase of the AccuToolsDS-220R Digital Charging Scale.
The DS-220R is the most accurate and precise refrigerant meter available today
with features that cannot be found anywhere else. It is ideal for HVAC and
Refrigeration service, including Critical Charging of small refrigeration systems.
With the DS-220R, you can measure weight in both metric and english units. The
DS-220R is programmable, and has a built in alarm to indicate a programmed
threshold has been exceeded. Attaching the DS-220R to the CM-500 (optional,
extra) allows automatic refrigerant charging for A/C systems.
Features
• Large, high-visibility LCD display
• Measures Weight in kgs and lbs
• Built-in memory remembers all previous settings
• Refrigerant Tank Capacity Indicator
• Rugged, Compact Design
• Long Battery Life
• High Accuracy and Resolution
• Programmable
• Can be calibrated in the field with inexpensive reference weights
• Expandable with CM-500 (not included)
Specifications
Capacity 100 kilograms (220 Pounds)
Accuracy 0.5% of Reading +/-1 Least Significant Digit
Resolution 2g, 0.005 lbs., 0.1 oz.
Power 4 x 1.5V ‘AAA’ Alkaline Batteries (6 VDC)
Battery Life 30 hours continuous use
Operating Temperature 0°C –60°C (32°F –140°F)
Weight 2.5 kg (5.5 lbs.)
Dimensions 26.7 cm x 26.7 cm x 4.5 cm (10.5” x 10.5” x 1.75”)
NOTE: To prevent damage, never exceed the rated capacity of the DS-220R.

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Parts Diagram
LCD Display Easel
(Extended)
Keypad
Weighing
Platform
Coiled
Cord
Mounting
Hooks
Speaker
Grill
Easel
(Retracted)
Optical Port
for CM-500
Battery
Cover
Storage
Dock
Control Box Rear View

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LCD Display
Item
Function
AMain Numeric Display
BAlternate Numeric Display
CTank Capacity Percent Indication
DUnits Indicators
ESound Mute Indicator
F“Floating” Negative Indicator (Indicates weight removed from
platform)
GBattery Level Indicator
HFast Adjustment Indicator
ISet Mode Indicator
JTank Capacity Mode Indicator
KRun Mode Indicator
LHold Mode Indicator
MProgram Complete Indicator
NCalibration Mode Indicator
OValve Open/Closed Indicator for use with CM-500
PResolution Indicator
B
I
H
C
F
D
A
G
K
J
L
P
O
M
N
E

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Keypad
Press for power-on, press/hold for power off.
Press to cycle through displayed units.
Press to select low, medium, or high display resolution.
Press to “zero-out” current reading on display.
.Use to adjust various settings and programming values.
For faster adjustments. Used in conjunction with and .
“Freezes” display.
Starts programming mode
Activates/Deactivates stored program.

DS-220R User’s Guide
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Quick Start
To operate the DS-220R as a basic weigh scale, perform the following steps:
Setup
1. Unpack the scale as described in the “Unpacking the DS-220R” section below.
2. Install the batteries into the control box as described in the “Battery Installation”
section below.
3. Place the Weighing Platform on a firm, level surface.
4. Turn the DS-220R on by pressing .
5. Select the proper measurement units by repeated pressing . The units will
cycle as follows:
kilograms èpounds èpounds and ounces èounces
6. Select the desired display resolution by repeatedly pressing as described in
the RESOLUTION section.
Basic Weighing Operation
1. If using a container to hold the objects being measured, place it empty on the
center of the platform.
2. Press to “zero-out” the scale. The display will read zero.
3. Place the material to measure in the container or on the center of the platform.
4. Read the weight on the display.
5. A positive number indicates the applied weight is greater than the zero value. A
negative number indicates the applied weight is less than the zero value.
6. Repeat steps 1 through 5 as necessary.
7. Turn the DS-220R off by pressing and holding down until the scale turns off.
8. To conserve battery life, the DS-220R will turn itself off after 30 minutes of
inactivity, unless it is currently running a program (see Programming section).
The last state of the DS-220R will be restored upon power-up.

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Unpacking the DS-220R
1. Remove the DS-220R from the carry case.
2. Remove the control box from the storage dock in right side of the weighing
platform by pulling the control box firmly from the dock.
3. Unwrap the coiled cord from around the weighing platform. When using the DS-
220R, ensure the coiled cord does not touch the top of the weighing platform, or
inaccuracies may result.
4. If desired, extend the easel at the top back of the control box by pulling it out.
The easel may be used straight for hanging, or folded at an angle for resting on
a level surface.
Repacking the DS-220R
1. If extended, restore the easel to the retracted position.
2. Wrap the coiled cord counter-clockwise around the weighing platform.
3. Push the control box firmly into the storage dock of the weighing platform until it
snaps in place.
4. Replace the DS-220R into the carry case.
Battery Installation & Replacement
1. Remove the battery cover from the rear of the control box by compressing tab at
the base of the battery cover.
2. If necessary, remove old set of batteries.
3. Insert 4 ‘AAA’. Replace battery cover by aligning tabs and snapping back into
place.
IMPORTANT: TO PREVENT DAMAGE TO THE DS-220R, CAREFULLY
OBSERVE BATTERY POLARITY AS MARKED INSIDE THE BATTERY
COMPARTMENT. DO NOT LEAVE DEAD BATTERIES INSIDE THE CONTROL
BOX. REMOVE BATTERIES IF THE DS-220R IS NOT TO BE USED FOR AN
EXTENDED PERIOD OF TIME.

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Resolution
The resolution (minimum incremental weight) than can be displayed by the DS-
220R can be adjusted to make the display easier to read. Unstable loads or high
winds can cause the display to fluctuate erratically. By reducing the display
resolution, external influences can be minimized. As shipped, the DS-220R is set to
MEDIUM resolution, suitable for most purposes. The resolution can be changed to
LOW, MEDIUM or HIGH by repeated pressing on the keypad. The table 1
illustrates the displayed resolution for each units mode vs. resolution. Regardless of
the resolution setting, the scale operates internally with the highest resolution;
therefore, only the displayed value is affected.
Units
Resolution
Kilograms
Pounds
Pounds
&
Ounces
Ounces
HIGH 2 g 0.005
lbs 0.1 oz. 0.1 oz.
MEDIUM 5 g .0.010
lbs. 0.2 oz. 0.2 oz.
LOW 10 g 0.020
lbs. 0.5 oz. 0.5 oz.
TABLE 1. Resolution Settings

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Over Range Indication
If the weight applied to the weighing platform exceeds the maximum capacity of the
DS-220R (100 kg), a single “1” will be shown on the left side of the display. To
prevent damage to the DS-220R, immediately remove the weight from the platform.
Hold Mode
A special feature of the DS-220R allows the emptying or replacing bins or
containers used for weighing without affecting the weight shown on the display.
This Hold Mode may be used as follows:
1. Allow load to settle until display is steady.
2. Press . The HOLD indicator will turn on and the current weight is now locked
on the display.
3. Remove, empty, or replace objects, bins, or containers on the platform.
4. Wait 5 seconds for the new load to stabilize.
5. Press . The HOLD indicator will turn off. Measurements will continue from
where they left off prior to initiating Hold Mode.
Programming
With the DS-220R, a programmable threshold weight will sound an alarm. The
alarm will sound when the displayed weight (either positive for increasing weight, or
negative for decreasing weight) equals the programmed weight. To program the
alarm, perform the following steps:
1. Set up the DS-220R with the desired units and resolution as described in the
Quick Start Setup section above.
2. If measuring decreasing weight, place the objects or container with the objects or
material that will be removed on the weighing platform.
3. Press to start the SET Mode, indicated by the SET annunciator on the LCD
display.

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4. Press and/or hold the or keys to set the desired alarm set point. To
change the set point faster, press . This will activate the FAST SET mode
which will change the set point 10x faster than normal. Press again to return
to the normal speed SET mode.
5. Press . The display will automatically change to zero and the RUN indicator
will show to indicate that the program is running.
6. When the applied (or removed) weight exceeds the programmed amount, the
alarm will sound and the DONE indicator will flash on the display.
7. Press any key to stop the alarm.
8. To cancel the RUN mode at any time, press the key.
NOTE: The RUN mode can only be initiated from the SET mode. If you cancel the
RUN mode by pressing , and wish to RUN again, press (the previous set
point will be restored) followed by again. The display will be zeroed when the
program restarts. You may program the SET mode without starting the RUN mode
by pressing after setting the program set point. The new value will be saved
until next time the SET mode is activated. can be used during the RUN mode
similarly as described in the HOLD MODE section. The CM-500 provides additional
functionality when using the RUN mode. Refer to the CM-500 User’s Guide for
details.
Tank Capacity Mode
It is often convenient to know the relative amount of material (i.e. refrigerant)
remaining in a container (tank). The DS-220R’s Tank Capacity Mode allows a
continuous display of the percentage of material remaining in a tank. In order to
compute the percentage accurately, the DS-220R must be trained to know the
weights of an empty and full tank. To train the DS-220R Tank Capacity Mode,
perform the following steps:

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Tank Capacity Mode Training
1. While holding down, press . The SET TANK indicator will turn on, and
OFF will show on the display. This indicates that the Tank Capacity Mode is
currently off.
2. Turn the Tank Capacity Mode on by pressing . The display will show ON,
and the Alternate Numeric Display and Percent Indicator will turn on.
3. Press to proceed to the first step of training. 0% will flash in the Alternate
Numeric Display indicating that the weight of an empty container must be
registered.
4. Apply an empty container (or a load representing the weight of an empty
container) on the platform. Wait 5 seconds for the load to stabilize, then press
. 100% will flash in the Alternate Numeric Display indicating that the weight
of a full container must be registered.
5. Apply a full container (or a load representing the weight of a full container) on the
platform. Wait 5 seconds for the load to stabilize, then press . This
completes the training process, and the SET TANK indicator will turn off.
6. From this point forward, the Alternate Numeric Display will show the percent of
material remaining in the container from 0% to 100%.
NOTE: The 100% weight must be larger than the 0% weight by at least 200g. If not,
“Err” will show on the Alternate Numeric Display. To clear the error, retrain as above
using a 100% weight that is at least 200g larger than the 0% weight. During training,
the ZERO key may be used to assist in setting the 0% and 100% values. This will
have no effect on the training, as the Tank Capacity Mode relies on absolute, not
relative, weights.

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Turning Tank Capacity Mode Off
Perform the following steps to turn the Tank Capacity Mode Off:
1. While holding down, press . The SET TANK indicator will turn on, and
ON will show on the display. This indicates that the Tank Capacity Mode is
currently on.
2. Turn the Tank Capacity Mode off by pressing . The display will show OFF,
and the Alternate Numeric Display will turn off.
3. Press to return to normal operation.
Turning the Tank Capacity Mode On without Re-training
The Tank Capacity Mode can be turned back on without retraining. The DS-220R will
remember the previous 0% and 100% set points until the unit is re-trained as above. To
turn the Tank Capacity Mode on without re-training, perform the following steps:
1. While holding down, press . The SET TANK indicator will turn on, and OFF will
show on the display. This indicates that the Tank Capacity Mode is currently off.
2. Turn the Tank Capacity Mode on by pressing . The display will show ON, and the
Alternate Numeric Display and Percent Indicator will turn on.
3. Press to return to normal operation.
Battery Level Indicator
The battery level indicator shows the relative strength of the batteries. Full power is
indicated by four bars. As the batteries are depleted, the number of bars displayed
decreases, until no bars are left. At this point, it is necessary to replace the batteries (refer
to the Battery Installation section above). If the battery power drops to the point where the
DS-220R can no longer function accurately, the alarm will beep 20 times and the power will
turn off automatically. When the batteries are replaced, and the scale is turned back on, the
DS-220R will resume operation with all previous setting intact.

DS-220R User’s Guide
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Calibration
The DS-220R is calibrated at the factory to provide high accuracy. While
recalibration should seldom, if ever, be necessary, recalibration is performed easily
without sending the product to the manufacturer for service. A known calibration
weight (in kilograms) is required to recalibrate the scale, and can be any value
between 5 kg and 100 kg. 25 kg is recommend. Best accuracy is obtained by using
the largest weight available (i.e. a 50 kg calibration weight will provide better
calibration accuracy than a 5 kg calibration weight). In addition, it is necessary to
know the weight to within 2 grams.
To recalibrate the DS-220R, perform the following steps:
1. Place the DS-220R weighing platform on a firm, level surface.
2. Turn the power to the DS-220R off.
3. Remove all objects from the platform.
4. While holding , press and release . The DS-220R will turn on, and after a
few seconds the display will show SET CAL and 25.000 kg.
5. Using or adjust the displayed value (in 2g increments) so that it is equal
to the weight of the reference calibration weight. Use the key to adjust in 1
kg increments.
6. Press . A number representing the weight of the unloaded platform will
appear on the display. Press to lock in this value. The display will read zero.
7. Apply the calibration weight to the platform. A number representing the applied
reference weight will appear on the display. Allow at least 10 seconds for this
number to stabilize.
8. Press . The DS-220R is now recalibrated to the reference weight.
9. Refer to the Quick Start section above for setting the desired Units and
Resolution.

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Restoring Factory Calibration
If you make a mistake recalibrating the DS-220R, you can always restore the factory
calibration (and factory defaults) of the scale.
To restore the factory settings perform the following steps:
1. Turn the power to the DS-220R off.
2. Remove any objects from the platform.
3. While holding , press and release . The DS-220R will turn on and 10
beeps will sound. The factory settings are now restored.
4. Refer to the Quick Start section above for setting the desired Units and
Resolution.
NOTE: When calibrating or restoring the factory calibration, or must be held
while pressing and releasing . Otherwise, the calibration or calibration restore
functions will not operate.
Sound
As delivered from the factory, the DS-220R beeps when turning on and when keys
are pressed. This sound can be muted as follows:
1. Make sure the power is on.
2. While holding , press . The musical symbol on the left of the display
will turn off to indicate that the sound has been muted.
Repeat steps 1 and 2 to turn the sound back on.
NOTE: The Mute function only affects the power-on and key-press beeps. It has no
effect on the alarm.

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HVAC Service
Because of its high stability and accuracy, the DS-220R is ideal for automotive, commercial,
and residential A/C refrigerant charging and recovery. Its high resolution also allows
accurate critical charging of small refrigeration systems such as commercial freezers.
To use the DS-220R for refrigerant charging, perform the following steps:
1. Press to set the desired display units.
2. If desired, set up the Tank Capacity Mode as described in the Tank Capacity Mode
section. This will allow you to know at any time the percent of refrigerant remaining in
the refrigerant cylinder.
3. Carefully set the refrigerant cylinder on the weighing platform.
4. Attach the cylinder to the charging manifold via a utility hose. Open the cylinder valve
and purge air from the hose.
5. Program the desired refrigerant charge weight as described in the Programming
section. Activate the program by pressing .
6. Open the manifold valve(s).
7. The display will indicate the weight charged as negative, indicating refrigerant is being
removed from the charging cylinder.
8. If the refrigerant cylinder empties while charging:
a. Close all valves.
b. Press to “freeze” the display (as described in the Hold Mode Section).
c. Replace the empty refrigerant cylinder with a full one. Attach and purge hoses.
d. Press to exit the Hold Mode.
e. Open manifold valve(s). Charging will continue from where it left off.
9. When charging is complete, the alarm will sound. Close all valves and press any key to
cancel the alarm.
NOTE: The CM-500 Charging Module allows for automatic charging of HVAC systems.
Please refer to the CM-500 Charging Module User’s Guide for details.

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Warranty and Repair
1 Year Limited Warranty
Core Enterprises, Inc. warrants that this AccuTools™ product conforms to Core Enterprises, Inc. published
specifications and will be free from defects in material and workmanship. The duration is for a period of one year from the date
of purchase. Core Enterprises, Inc., at its option, will repair or replace this product or any component of the product found to
be defective during the warranty period. Replacement will be made with a new or remanufactured product or component. This
is your exclusive warranty.
This warranty is valid for the original retail purchaser from the date of initial retail purchase and is not transferable.
Keep the original sales receipt. Proof of purchase is required to obtain warranty performance. Core Enterprises, Inc. dealers,
service centers, or retail stores selling Core Enterprises, Inc. products do not have the right to alter, modify or any way change
the terms and conditions of this warranty.
This warranty does not cover batteries or any other normal wear of parts or damage resulting from any of the
following: negligent use or misuse of the product, damage caused by use of the product for purposes other than those for
which was designed, use contrary to the operating instructions, disassembly, repair or alteration by anyone other than Core
Enterprises, Inc. or an authorized Core Enterprises, Inc. service center. Further, the warranty does not cover: Acts of God,
such as fire, flood, lightning, hurricanes and tornadoes.
THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS OR REPRESENTATIONS,
EXPRESS, IMPLIED, STATUTORY OR OTHERWISE, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITTNESS FOR A PARTICULAR PURPOSE
Core Enterprises, Inc. shall not be liable for any incidental or consequential damages caused by the breach of any
express, implied or statutory warranty or condition.
Except to the extent prohibited by applicable law, any implied warranty or condition of merchantability or fitness for
a particular purpose is limited in duration to the duration of the above warranty.
Core Enterprises, Inc. shall not be liable for any damages of any kind resulting from the purchase, use or misuse of,
or inability to use the product including incidental, special, consequential or similar damages or loss of profits, or for any
breach of contract, fundamental or otherwise, or for any claim brought against purchaser by any other party.
Some states or jurisdictions do not allow the exclusion or limitation of incidental or consequential damages or
limitations on how long an implied warranty lasts, so the above limitations or exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state or
jurisdiction to jurisdiction.
How to Obtain Warranty and Repair Service
To obtain warranty or repair service, please call [phone] to obtain a RMA number. For warranty service, a legible copy of
the original receipt must be sent along with the RMA Form. Any package received without this RMA number will be refused.
The returned product must be properly packaged and insured against shipping damage. Any shipping damage resulting from
improper packaging shall be the responsibility of the Purchaser. The repaired or replaced product will be returned to
Purchaser, freight prepaid via UPS ground only. Repaired or replaced units carry an additional 90 days warranty.
© 2005 Core Enterprises, Inc. All rights reserved. AccuTools™ is a trademark of Core Enterprises, Inc.

DS-220R User’s Guide
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Notes

DS-220R User’s Guide
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Notes

AccuTools™ is a trademark of Core Enterprises, Inc. P/N: 10154R Rev B
3650 Coral Ridge Drive, Suite 101
Coral Springs, FL 33065
Ph: [phone] • Fax: [phone]
www.accutools.com