Ace Sports Maxxam 150 2R User manual

150 2R
Owner’s Manual
Parts Manual
Service Manual
ACE-Maxxam-002-03-2007

Thank you for purchasing an A.C.E. kart. We hope you will enjoy it. Before
you begin operating the kart, please carefully read this Owner's Manual
as it contains important safety and maintenance information. Failure to follow the
warnings contained in this manual could result in serious injury or death.
Be sure to follow the recommended maintenance schedule and service your
kart accordingly. Preventive maintenance is extremely important to the longevity
of your kart.
If you are a beginner, please seek instructions from your dealer or qualified instructor
before and during initial use of the kart. We also recommend that you practice in
a large open area until you become familiar with operation of this kart.
We hope you will have a pleasant experience with our product. Thanks again
for choosing our kart.
FOREWORD
239 County Road 4435
Brundidge, AL 36081
www.acesportsonline.com
P: 1-888-562-9ACE
F: 1-888-562-8ACE

1. WARRANTY--------------------------------------------------------------------------------------------------------------------
2. WARRANTY REGISTRATION FORM ---------------------------------------------------------------------------------
3. ABOUT SAFETY ------------------------------------------------------------------------------------------------------------
4. IMPORTANT SAFETY INFORMATION -------------------------------------------------------------------------------
5. SAFETY LABELS-----------------------------------------------------------------------------------------------------------
6. ARE YOU READY TO DRIVE? ------------------------------------------------------------------------------------------
7. IS YOUR VEHICLE READY TO DRIVE? ----------------------------------------------------------------------------
8. SAFE DRIVING PRECAUTIONS --------------------------------------------------------------------------------------
9. SPECIFICATIONS ---------------------------------------------------------------------------------------------------------
10. OPERATION ----------------------------------------------------------------------------------------------------------------
11. SERVICE INSTRUCTIONS ---------------------------------------------------------------------------------------------
12. REPAIR ----------------------------------------------------------------------------------------------------------------------
13. PERIODICAL CHECKS AND SERVICE ----------------------------------------------------------------------------
14. WIRING DIAGRAM ------------------------------------------------------------------------------------------------------
15. INITIAL ASSEMBLY INSTRUCTIONS------------------------------------------------------------------------------
1. CYLINDER HEAD ASSEMBLY --------------------------------------------------------------------------------------
2. CYLINDER ASSEMBLY ----------------------------------------------------------------------------------------------
3. CRANKCASE ASSEMBLY--------------------------------------------------------------------------------------------
4. CRANKCASE ASSEMBLY(2) ---------------------------------------------------------------------------------------
5. CRANKSHAFT CONNECTION ROD & PISTON ASSEMBLY-----------------------------------------------
6. CAMSHAFT ASSEMBLY ----------------------------------------------------------------------------------------------
7. LEFT COVER ASSEMBLY -------------------------------------------------------------------------------------------
8. FAN COVER AND SHROUD ASSEMBLY-------------------------------------------------------------------------
9. OIL PUMP ASSEMBLY ------------------------------------------------------------------------------------------------
10. DRIVEN PULLEY AND CLUTCH SUBASSEMBLY -----------------------------------------------------------
11. TRANSMISSION ASSEMBLY----------------------------------------------------------------------------------------
12. ELECTRIC SYSTEM -------------------------------------------------------------------------------------------------
13. ELECTRIC STARTER ASSEMBLY --------------------------------------------------------------------------------
14. DRIVE PULLEY SUBASSEMBLY ----------------------------------------------------------------------------------
15. CARBURETOR ---------------------------------------------------------------------------------------------------------
16. FRAME GROUP -------------------------------------------------------------------------------------------------------
17. STEERING SHAFT ASSEMBLY -----------------------------------------------------------------------------------
18. SUSPENSION ARM ASSEMBLY -----------------------------------------------------------------------------------
19. REAR CARGO RACK/SEAT/BELT --------------------------------------------------------------------------------
20. ENGINE/MUFFLER/AIR CLEANER -------------------------------------------------------------------------------
21. REAR SWING ARM ---------------------------------------------------------------------------------------------------
22. REAR HOUSING ------------------------------------------------------------------------------------------------------
23. WIRE HARNESS/ELECTRICAL-----------------------------------------------------------------------------------
24. REVERSE ASSEMBLY ------------------------------------------------------------------------------------------------
25. TOOL KIT
26. STICKERS
Page
Figure
INDEX
OWNER' S MANUAL
PARTS MANUAL
Fig.1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig.10
Fig.11
Fig.12
Fig.13
Fig.14
Fig.15
Fig.16
Fig.17
Fig.18
Fig.19
Fig.20
Fig.21
Fig.22
Fig.23
Fig.24
Fig.25
Fig.26
1
3
4
5
7
8
10
11
14
16
20
24
26
27
28
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GENERAL INFORMATION
PERIODIC MAINTENANCEAND TUNE-UP PROCEDURES
ENGINE
LUBRICATION SYSTEM INSPECTIONAND SERVICING
FUEL SUPPLY SYSTEM INSPECTION AND SERVICING
TRANSMISSION CONPONENTS
ELECTRICAL STARTING SYSTEM
REDUCTION MECHANISM
CONTROLLING MECHANISM
BELT DRIVEN CVT MECHANISM INSPECTIONAND SERVICING
CLUTCH
DRIVEN BELT PULLEY
REAR TRANSMISSION MECHANISM INSPECTIONAND SERVICING
ELECTRICAL SYSTEM
PRIMARY COIL
IGNITION SYSTEM INSPECTIONAND SERVICING
CHASSIS
WIRING DIAGRAM
INDEX
1
5
9
24
28
33
34
37
39
40
44
46
49
54
56
60
64
70
71
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
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SERVICE MANUAL
INDEX
Page

A.C.E. SPORTS KARTS LIMITED WARRANTIES
REGISTRATION
ALL UNITS MUST BE REGISTERED WITHIN 10 DAYS OF PURCHASE OR THE WARRANTY IS VOID
To register your product, complete the Warranty Registration form. Fax or mail the warranty
registration form with a copy of the sales receipt to A.C.E. Sports. A warranty registration form
MUST be on file with A.C.E. Sports before a warranty claim can be processed.
All warranty work must be performed by an authorized dealer or service center.
WARRANTY PERIOD
The warranty period starts from the time that the unit is sold to the first retail purchaser for all
A.C.E. products. During the warranty coverage period, we will cover warranty parts an labor only.
Parts repaired and replaced under this warranty are covered only for the remainder of the
kart’s warranty.
Void if:
1. Frame is broken or bent due to abuse
2. Underside scraped abusively
3. Wheels are bent or broken due to impact
4. Spindles are bent due to impact
5. Paint is worn off of rear bumper,indicating an extra rider.
6. Axles are bent out of ordinary position either horizontally or vertically
7. Non-factory altering of engine or frame and it’s components
If the frame is found to be defective due to material and/or workmanship when
inspected at an authorized A.C.E. Service Center, A.C.E. will - at its option - repair
or replace defective parts to the original purchaser at no charge.
Warranty starts from the date of purchase by the first retail purchaser.
Engine: 90 days Limited factory warranty
Reverse Gear Assembly: 60 days
A-Arm, Spindles, Axles, Rack & Pinion: 90 days
Electronics, Carbruetor & Exhaust: 60 days
Battery: 30 days
WARRANTY
1
WARRANTY PERIODS FOR ALL KARTS ARE AS FOLLOWS:
FRAME FOR 1 YEAR
MAXXAM 150 2R PARTS COVERAGE
. . .

As the kart owner, you are responsible for presenting your kart to the service center as soon as
a problem exists.
All shipping and transportation charges for any items returned for warranty evaluation
and/or replacement are to be provided by the kart owner. Costs from kart owner to dealer
or service center are the kart owner’s responsibility.
IMPORTANT NOTICE:
We do not charge for parts for authorized warranty repairs. Any defective parts from
repairs are required to be returned to A.C.E. upon request. All warranties are voided if the
vehicle has been altered for use in racing or competition, rented, used under abnormal
conditions, or subject to abuse, misuse, neglect or improper maintenance. A.C.E. Sports
in not liable for any damage claim or liability claim, personal or otherwise, resulting
from operation of this vehicle in any way. A.C.E. Sports reserves the right to change product
specifications, designs, and standard equipment without notice and without incurring
obligation. These vehicles are not designed or manufactured for racing or use on rental
tracks, public streets, public roads, highways, paved surfaces or right-of-ways. Always
wear an approved helmet and eye protection when riding. Always secure loose clothing
and long hair. Always wear seatbelts. Read the operations manual.
WARRANTY
PARTS NOT COVERED
This warranty does not cover consumable wear and tear items such as, but not limited to:
Throttle cable
Brake cable
Chains
Seats
Fasteners
Air Filters
Brake pads
Tires
Oil changes
Problem occurring due to lack of proper maintenance
Problem occurring due to abuse
Modifications to your Maxxam that are not A.C.E.Sport approved will void the warranty.
Defective parts are subject to recall by A.C.E. Sport upon failure, and are required to
be held by the service center until the warranty claim is settled.
OWNER’S WARRANTY RESPONSIBILITIES
2

In order to validate the warranty, purchaser agrees and promises to hold A.C.E.Sports and the Dealer harmless and indemnify
them from all claims and demands or causes of action which may arise or be asserted against them arising or allegedly arising
from any claim related to the delivery of the Vehicle or its use by the Purchaser or any third parties, including all attorney fees
and legal costs whether or not any claim or assertion is deemed or found to be valid or not. All parties agree and stipulate that
any legal proceedings, which relate to or arise out of this transaction, shall be brought only in a federal or state court located
in the County of Pike,State of Alabama.
This form and Owner’s Manual contains vital safety information. A.C.E. Sports asks that you review the warnings and verify
that you have read and understood each warning by placing your initials on the line beside it.
Warranty registration must be filed with A.C.E. Sports within 10 days of purchase or warranty will be void.
I understand that I must: (please initial beside each number)
_____1.Always read the Owner’s Manual carefully, follow the operating procedures described in the Owner’s Manual
and pay special attention to the warnings contained in the manual and on all labels.
_____2.It Is Recommended that no one under the age of 16 operate the Vehicle.
_____3.Never allow any operation of the Vehicle before reading the Owner’sManual.
_____4.Never allow more than one operator and one passenger to ride on the Vehicle.
_____5.Never operate the Vehicle after consuming alcohol or drugs.
_____6.Never operate the Vehicle without wearing your seat belt ( Karts only ), a proper helmet, eye protection,
and protective clothing.
_____7.Never operate the Vehicle on unsafe terrain or at excessive speeds.
_____8.Never do wheelies, jumps or other stunts.
_____9.Never allow anyone to ride on the back or the front of the Kart or the handlebars of the Scooter.
_____10.Never allow the Kart to be driven on a public road of any kind, even a dirt or gravel one because you may
not be able to avoid colliding with other vehicles. Operating your Kart on a public road may be against the law.
_____11.Never operate the Kart on pavement. The Kart is not designed to be used on paved surfaces and may be
difficult to control.
_____12.Always follow the break-in period as described in the Owner’s Manual or your engine warranty will be voided.
_____13.Always clean the air filter as described in the Owner’s Manual or your engine warranty will be voided.
_____14.Never operate the Kart without wearing a proper helmet, eye protection, and protective clothing.
_____15.Never operate the Kart at night. The attached lights are for ornamental purposes only. They will not
provide sufficient lighting for night time operation.
In signing this document, the Purchaser acknowledges and agrees that he has read the Owner’s Manual and that failure to do
so voids all warranties, both implied and expressed.
I certify that I understand all of the above warnings, warnings in the Owner’s Manual, and that
failure to obey these warnings could result in death or severe injury.
Date of Purchase(mm/dd/yy) Model Number VIN Number
First Name MI Last Name e-mail
Street Address
City State Zip Code
Dealer Name Website Address
City State Zip Code
Home Telephone Number Purchaser Signature
Please fill out this form and fax or mail it back to A.C.E. Sports:
C-A-WR-03-2007
3
...
CUSTOMER SAFETY INFORMATION AND WARRANTY REGISTRATIN FORM
MAXXAM 150

In order to keep everyone safe, you must take responsibility for the safe operation
of your kart.
To help you make informed decisions about safety, we have provided operating
procedures and other information on labels and in this manual. This information alerts
you to potential hazards that could hurt you or others.
It is not practical or possible to warn you about all the hazards associated with
operating or maintaining a kart. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
Safety Labels _On the kart.
Safety Messages _Preceded by a safety alert symbol and one of two signal
words: WARNING, or CAUTION.
Physical harm may result from failure to adhere to the instructions that are described
within the WARNING labels.
Safety Headings — such as important safety reminders or important safety precautions.
Safety Section — such as kart safety.
Instructions — how to use this kart correctly and safely.
This entire manual is filled with important safety information—please read it carefully.
These signal words mean:
ABOUT SAFETY
WARNING
4

Your kart will provide you with many years of service and pleasure, provided
you take responsibility for your own safety and understand the challenges you may
meet while driving.
There is much that you can do to protect yourself while operating your kart. You'll
find many helpful recommendations throughout this manual. The following are a
few that we consider most important.
Follow the Age Recommendation
Adult Supervision should be present for all operators under the age of 16.
Always Wear a Helmet
It's a proven fact: wearing helmets significantly reduces the number and severity of head
injuries. Always wear an approved motorcycle helmet. We also recommend that you
wear eye protection, sturdy boots, gloves, and other protective gear.
Drive Off-Road Only
Your kart is designed and manufactured for off-road use only. Its tires are not
made for pavement, and the kart does not have turn signals and other features
required for use on public roads. If you need to cross a paved or public road, shut the kart’s
power off, get off and walk your kart across.
Take Time to Learn & Practice
Even if you have driven other karts, take time to become familiar with how this
kart works and handles. Practice in a safe area until you build your skills and get
accustomed to this kart's size and weight.
Because many accidents involve inexperienced or untrained drivers, we urge all drivers
to take a training course approved by the Go-Kart Safety Institute. Check with your dealer
for more information on training courses.
Be Alert for Off-Road Hazards
The terrain can present a variety of challenges when you drive off-road. Continually
"read" the terrain for unexpected turns, drop-offs, rocks, ruts, and other hazards. Always
keep your speed low enough to allow time to see and react to hazards.
IMPORTANT SAFETY INFORMATION
5

IMPORTANT SAFETY INFORMATION
Drive within Your Limits
Pushing limits is another major cause of kart accidents. Never drive beyond your
personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue,
or inattention can significantly reduce your ability to make good judgments and drive
safely.
Alcohol, Drugs, and Driving
Alcohol, drugsand driving don't mix. Even one drink can reduce your ability to respond to
changing conditions, and your reaction time gets worse with every additional drink. So
don't drink and drive, and don't let your friends drink and drive either. Do not operate
this kart if you are taking any prescriptions.
Do Not Operate this Kart at Night
Lower visibility at night can greatly reduce a driver’s judgment. Driving at night is
dangerous and will increase the possibility of an accident.
Never Run Your Kart Indoors
The exhaust from the engine contains carbon monoxide, a poisonous gas which is tasteless
& odorless. Carbon monoxide kills.
Keep Away from Moving Parts of the Kart
Never place your hands or any other body part near any moving part of the kart. Failure
to adhere to this warning may cause physical harm to your body.
Skidding or Sliding
The terrain’s surface can be a major factor affecting turns. Skidding in a turn is more likely
to occur on slippery surfaces such as snow, ice, mudand loose gravel. If you skid on ice you
may lose all directional control. To avoid skidding on slippery terrain, keep your speed low
and drive carefully.
6

This section presents some of the most important information and recommendations to help
you drive your kart safely. Please take a few moments to read these pages.
The labels should be considered permanent parts of the kart. If a label comes off or
becomes hard to read, contact your dealer for warning label replacements.
WARNING
WARNING
Loss of control, collision,or getting caught in moving parts
can result in serious injuries.
3031107
Adult supervison for under 16 years old
Wear a D.O.T. approved motorcycle helmet
Secure long hair and loose clothing
Wear protective eye wear and clothing
Keep arms, legs and feet inside kart
Do not use alcohol or drugs
303115
THIS GO-KART CAN BE HAZARDOUS TO OPERATE
if driven carelessly.
INJURIES can result if you do not follow these
instructions:
3031112
WARNINGWARNING
ALL HAIR MUST BE TIED UP AND
SECURED AT OR ABOVE SHOULDER
LENGTH.
ALL LOOSE CLOTHING MUST BE
SECURED. ALL NECKLACES AND
SCARVES MUST BE
SECURED.
NO LONG
HAIR
READ OWNER'S MANUAL AND ALL LABELS BEFORE
YOU OPERATE THIS GO-KART.
NEVER OPERATE THIS GO-KART WITHOUT PROPER
INSTRUCTIONS. Beginners require adult
supervision.
NEVER OPERATE THIS GO-KART ON PUBLIC ROADS.
It is intended for off-road use only.
ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET,
eye protection and protective clothing.
NEVER OPERATE THIS GO-KART AT EXCESSIVE
SPEEDS. You increase your risk of losing control if
you operate it at speeds too fast for the terrain,
visibility conditions or your experience.
NEVER ATTEMPT WHEELIES, JUMPS, OR
OTHER STUNTS.
WARNING
Seat Belt Must Be Worn
At All Times
CAUTION
THI S VEHI CLE MANUFACTURED
FOR OFF-ROAD U SE ONLY.
DO N OT OPERATE ON PUBLIC
STREET S, RO AD S O R H I GH W AY S.
3031105
NO RIDING
WARNING
Moving parts
can crush
and cut.
Ke e p h a n d s
clear.
Do not
operate
with guard
removed.
SAFETY LABELS
WARNING
The vehicle must be stationary
and the engine at idle
before selecting gears
7

Before each drive, make sure you and your kart are both ready to drive. This section
discusses how to evaluate your driving readiness, what items you should check on your
kart, and adjustments to make for your comfort, convenience, or safety.
Before you drive your kart for the first time, we urge you to:
Read this owner's manual and the labels on your kart carefully.
Make sure you understand all the safety messages.
Know how to operate all the controls.
Have an adult present if operator is under 16 years old.
Before each drive, be sure:
You wear your seat belt at all times while driving your kart.
You feel well and are in good physical and mental condition.
You are wearing an approved motorcycle helmet (with chin strap tightened securely), eye
protection, and other protective clothing.
You don't have any alcohol or drugs in your system.
Protective Apparel
For your safety, we strongly recommend that you always wear an approved motorcycle
helmet, eye protection, boots, gloves, long pants, and long-sleeved shirt or jacket whenever
you drive. Although complete protection is not possible, wearing proper gear can reduce the
chance of injury when you drive.
The following suggestions will help you choose the proper driving gear:
Helmets and Eye Protection
Your helmet is your most important piece of driving gear because it offers the best protection
against head injuries. A helmet should fit your head comfortably and securely.
An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of
the style, look for a DOT (Department of Transportation) sticker on any helmet you buy. Always
wear a face shield or goggles to protect your eyes and help your vision.
Operating this go-kart without wearing an approved motorcycle helmet, eye protection,
and protective clothing could increase your chances of head and/or eye injury, and the
possibility of death in the event of a severe accident.
Always wear an approved motorcycle helmet that fits properly and wear eye protection
(goggles or face shield), gloves, boots, long-sleeved shirt or jacket and long pants.
WARNING
ARE YOU READY TO DRIVE ?
8

Additional Driving Gear
In addition to a helmet and eye protection, we also recommend:
Sturdy off-road motorcycle boots to help protect your feet, ankles, and lower legs.
Off-road motorcycle gloves to help protect your hands.
Driving pants with knee and hip pads, a driving jersey with padded elbows, and a chest/
shoulder protector.
Driver Training
Developing your driving skills is an ongoing process. Even if you have driven other karts,
before driving take time to become familiar with how this kart works and handles. Practice driving
the kart in a safe area to build your skills. Do not drive in rough terrain until you get accustomed
Age Recommendation
It is strongly recommended that no one under the age of 16 be permitted to operate this go-kart
without adult supervision.
No Alcohol or Drugs
Alcohol, drugsand karts don't mix. Even a small amount of alcohol can impair your ability
while operating a kart. Consult your doctor to be sure it is safe to operate a vehicle after
taking medication.
WARNING
Operating this kart without your seat belt could cause you to be thrown
from the kart, causing serious injury or death.
WARNING
A child driving a kart that is not recommended for his/her age could lose control
of the kart resulting in severe injury or death.
A child under 16 should have adult supervision when operating the kart.
WARNING
Operating this kart after consuming alcohol or drugs can seriously
affect your judgment, cause you to react more slowly, affect your balance
and perception, and could result in serious injury or death.
Never consume alcohol or drugs before or while operating this kart.
ARE YOU READY TO DRIVE?
to the kart’s controls, and feel comfortable with its size and weight
9

WARNING
Improperly maintaining this kart or failing to correct a problem before
driving may cause a crash in which you can be seriously hurt or killed.
Always perform a pre-drive inspection before every drive and correct any
problems.
IS YOUR VEHICLE READY TO DRIVE?
Pre-drive Inspection
Check the following items before you get on the kart:
Engine Oil
Check the level and add oil if needed. Check for leaks.
Fuel
Check the level and add fuel if needed. Also make sure the fuel fill cap is securely fastened.
Check for leaks.
Tires
Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damage or
excessive wear.
Nuts & Bolts
Check the wheels to see that the axle nuts are tight. Use a wrench to make sure all
accessible nuts, bolts, and fasteners are tight.
Underbody & Exhaust System
Check for and remove any dirt, vegetation,or other debris that could be a fire hazard or interfere
with the proper operation of the kart.
Air Cleaner Housing Drain Tube
Check for deposits in the drain tube. If necessary, clean the tube and check the air cleaner
housing.
Before each drive, it is important to inspect your kart and make sure any problems you find
are corrected. A pre-drive inspection is a must, not only for safety, but because having a
breakdown, or even a flat tire, can be a major inconvenience.
If your kart has overturned or has been involved in a collision, do not drive it until your
kart has been inspected by your dealer. There may be damages or other problems you cannot
see.
10

IS YOUR VEHICLE READY TO DRIVE?
Leaks, Loose Parts
Walk around your kart and look for anything that appears unusual, such as a leak or
loose cable.
Lights
Make sure the headlights, brake light and tail light are working properly.
Throttle
Check the freeplay and adjust if needed. Press the throttle to make sure it moves smoothly
without sticking, and snaps back automatically when it is released.
Brakes
Press the rear brake pedal several times, check for proper brake pedal freeplay. Make
sure there is no brake fluid leakage.
Engine Stop Button
While the engine is running, press and hold the engine stop button for two seconds. Make
sure engine stops.
Steering Wheel
Check that the wheels turn properly as you turn the steering wheel.
Cable
Check all cable housings for wear. Check the fittings for looseness. Replace or tighten as
needed.
11

Keep Hands and Feet on Controls
When driving your kart, always keep both hands on the steering wheel and both feet
on the foot controls. Removing hands or feet away from the controls can result in loss of
balance and reduce your ability to react and control the kart.
SAFE DRIVING PRECAUTIONS
Off-Road Use Only
Your kart and its tires are designed and manufactured for off-road use only, not for
pavement. Driving on pavement can affect handling and control. You should not drive your
kart on pavement.
When driving off-road, also remember to always obey local off-road driving laws and
regulations. Obtain permission to drive on private property. Avoid posted areas and obey
"no trespassing" signs.
You should never drive your kart on public streets, roads or highways, even if they are not
paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead
to a collision. In many states it is illegal to operate karts on public streets, roads and highways.
Operating this kart on paved surfaces may seriously affect handling and
control of the kart, and may cause the vehicle to go out of control.
Never operate the kart on any paved surfaces, including sidewalks,
driveways, parking lots and streets.
WARNING
Operating this kart on public streets, roads or highways could cause a
collision with another vehicle.
Never operate this go-kart on any public streets, roads or highways,
whether dirt, gravel or pavement.
WARNING
Removing hands from steering wheel or feet from foot controls during operation
can reduce your ability to control the kart or could cause you to lose your balance
and fall off the kart.
Always keep both hands on the steering wheel and both feet on the foot controls
of your kart during operation.
WARNING
12

Never drive past the limit of visibility. Maintain a safe distance between your kart and other
off-road vehicles. Always exercise caution and use extra care on rough, slippery and loose terrain.
Use Care on Unfamiliar or Rough Terrain
Before driving in a new area, always check the terrain thoroughly. Don't drive fast on unfamiliar
terrain or when visibility is limited (it's sometimes difficult to see obstructions like hidden rocks,
bumps, or holes in time to react.)
Control Speed
Driving at excessive speeds increases the chance of an accident. In choosing a proper speed,
you need to consider the capability of your kart, the terrain, visibility and other operating
conditions, plus your own skills and experience.
Do Not Perform Stunts
You should always operate your kart in a safe and reasonable manner. When driving,
always keep all four wheels on the ground.
Operating this kart at excessive speeds increases your chances of
losing control of the kart, which can result in an accident.
Always drive at a speed that is proper for your kart, the terrain, visibility
and other operating conditions, and your experience.
WARNING
Failure to use extra care when operating this kart on unfamiliar terrain
could result in the kart overturning or going out of control.
Go slowly and be extra careful when operating on unfamiliar terrain. Always
be alert to changing terrain conditions when operating the kart.
WARNING
Failure to use extra care when operating on excessively rough, slippery or
loose terrain could cause loss of traction or vehicle control, which could result
in an accident, including an overturn.
Do not operate on excessively rough, slippery or loose terrain until you have
learned and practiced the skills necessary to control the kart on such
terrain. Always be especially cautious on these kinds of terrain.
WARNING
Attempting wheelies, jumps, and other stunts increases the chance of an
accident, including an overturn.
Never attempt stunts, such as wheelies or jumps. Don't try to show off.
WARNING
SAFE DRIVING PRECAUTIONS
13

DIMENSIONS
Overall Length ------------------------------------------------------------------------------- 85 in. (2160mm)
Overall Width -------------------------------------------------------------------------------- 53 in. (1346mm)
Overall Height ----------------------------------------------------------------------------- 57.4 in. (1458mm)
Wheelbase ----------------------------------------------------------------------------------- 59 in. (1500mm)
Front Track -------------------------------------------------------------------------------- 45.7 in. (1160mm)
Rear Track -------------------------------------------------------------------------------- 39.4 in. (1000 mm)
Ground Clearance -------------------------------------------------------------------------- 6.7 in. (170mm)
ENGINE
Type --------------------------------------------------------------------------- Forced air-cooled, 4-Stroke
Engine Capacity --------------------------------------------------------------------------------------- 149.8cc
Bore / Stroke ----------------------------------------------------------------------------- 57.4mm x 57.8mm
Displacement ----------------------------------------------------------------------------------------- 149.6cm3
Corrected Compression Ratio ------------------------------------------------------------------------- 9.2:1
Carburetor ------------------------------------------------------------------------------------------- KF,CB24J
Output Power ------------------------------------------------------------------------------- 7.4Kw/7500rpm
Maximum Torque --------------------------------------------------------------------13/5500 foot lbs/r/min
Starting --------------------------------------------------------------------------------------------------- Electric
Ignition ------------------------------------------------------------------------------------------------------ C.D.I.
Lubrication ------------------------------------------------------------------------------------ Force & Splash
Transmission -------------------------------------------------------------------- Automatic (C.V.T system)
Spark Plug -------------------------------------------------------------------------------------- C7HSA(NGK)
Plug Gap ---------------------------------------------------------------------------------------------0.6-0.7mm
Fuel Type ---------------------------------------------------------------------------------- RQ90 (unleaded)
Lubricate Oil ------------------------------------------------------------------------------------- SAE-10W/40
CAPACITIES
Maximum Load------------------------------------------------------------------------- Double Seat/400lbs
Fuel Tank -----------------------------------------------------------------------------------------------1.75 Gal
Engine Oil ----------------------------------------------------------------------------------------------- 600 mL
Starting ------------------------------------------------------------------------------------------------------- <5s
Climbing ------------------------------------------------------------------------------------------------- 20DŽ -25DŽ
Battery ------------------------------------------------------------------------------------------------ 12V 10Ah
Head Lights ------------------------------------------------------------------------------------ 12V 35W/35W
Tail Light ------------------------------------------------------------------------------------------ 12V 21W/5W
Fuse ----------------------------------------------------------------------------------------------------------- 10A
SPECIFICATIONS
14

Brake Track --------------------------------------------------------------------------------- < 7 m@20miles/h
Top Speed ------------------------------------------------- 30 miles/h (or limited as customers require)
CHASSIS
Front, Rear Brake --------------------------------------------------------- Hydraulic disc, left foot control
Front Tire ------------------------------------------------------------------------------------------------- 20 x 7-8
Rear Tire --------------------------------------------------------------------------------------------- 22 x 10 -10
Front Suspension ---------------------------------------------------------------- Independent Dual A-Arm
Rear Suspension ---------------------------------------------- Swing Arm/Double Oil Damped Shock
Restraint System ---------------------------------------------------------------------- Dual 4-point Harness
Final Drive Chain ---------------------------------------------------------------------- (KMC) O-Ring Chain
TIRE PRESSURE
Front ------------------------------------------------------------------------68.95kPa/cm2 0.7kgf/cm2 10psi
Rear ------------------------------------------------------------------------68.95kPa/cm2 0.7kgf/cm2 10psi
WEIGHT
Net Weight ----------------------------------------------------------------------------------------------- 539 lbs
SPECIFICATIONS
15