pronovost PUMA-10000 User manual

No. C1704No. C1704
No. C1704No. C1704
No. C1704 02/0302/03
02/0302/03
02/03
OPERATOR'S / PARTS
MANUAL
Dump Trailers
Models
PUMA-7000 PUMA-10000

Copyright © Les Machineries Pronovost Inc., 2003
All rights reserved.
Printed in Canada.

- 3 -
TABLE OF CONTENTS
Section Item Page
1 Introduction ................................................................................................................ 5
2 Safety .......................................................................................................................... 6
General Safety .................................................................................................. 6
Safety in Operation ........................................................................................... 6
Safety with Maintenance .................................................................................. 7
Safety in Transport ........................................................................................... 7
Safety in Storage ............................................................................................... 7
3 Decals .......................................................................................................................... 8
Safety Decals .................................................................................................... 8
Maintenance Decals .......................................................................................... 9
4 Start-up ...................................................................................................................... 10
Basic Start-up Procedures ............................................................................... 10
5 Maintenance .............................................................................................................. 11
6 Storage ....................................................................................................................... 12
7 Specifications............................................................................................................. 13
8 Parts List ................................................................................................................... 14
Dump Trailer PUMA-7000 ........................................................................... 14
Dump Trailers PUMA-1000 .......................................................................... 17
Electric circuit................................................................................................. 20
9 Torque Chart ............................................................................................................ 21
10 Warranty ................................................................................................................... 22

- 5 -
Figure 1
MODEL: "
SERIAL NO: "
DATE OF PURCHASE: "
INTRODUCTION
NOW take a moment to enter the model, serial
number and the date of purchase of your Trailer in the
space provided below.
When ordering parts from your Dealer, please refer to
these numbers for a fast and efficient service. Use
PRONOVOST parts for replacement.
The model and serial numbers are on the name plate
shown on Fig. 1.
Thank you for choosing PRONOVOST. We are
confident this equipment will meet your requirements
in terms of quality, performance and reliability.
This manual was prepared to assist you in the safe
operation of your new Dump Trailer. It contains
important information which will help you achieve
excellent returns with your PRONOVOST Dump
Trailer for years to come.
Please read this manual before operating your Trailer
and keep it for future reference.
Before using this equipment, you or any other person
who will be using it must familiarize yourself with the
safety recommendations, the operating and safety
instructions. Please read carefully and be sure to
understand and follow all recommendations and
procedures.
In this manual, the right and left sides are identified
while standing at the rear end of the equipment and
facing it.
If you require additional information on your Dump
Trailer, please contact your PRONOVOST Dealer.
CONGRATULATIONS! 1

- 6 -
WHEN YOU SEE THIS SYMBOL
SAFETY
ATTENTION!
BE ALERT
YOUR SAFETY IS INVOLVED
This symbol "SAFETY ALERT" is used in this
manual and on the safety decals on the Trailer. It
warns you of the possibility of danger. Carefully read,
understand and follow all safety recommendations
before operating the equipment.
1) Careful operation is the best assurance against
accidents. Carefully read this manual and follow
all recommendations before operating this
equipment. It is the owner’s responsibility to
make sure that anyone who will operate the Trailer
will read this manual before operating the
equipment.
2) Do not modify the equipment. Any non
authorized modification may affect the efficiency
and/or safety of the equipment.
3) Never operate the equipment with defective parts
or if damaged in any way. Have it repaired before
using it.
4) Make sure all fasteners are in place and properly
secured or tightened. Refer to torque chart on
page 21.
5) Hydraulic fluids under pressure can damage your
skin. Do not use your hands to locate a leak.
6) Battery (with 12V hydraulic system) contains
GENERAL SAFETY
sulfuric acid. Avoid contact with skin, eyes or
clothing.
SAFETY IN OPERATION
1) WARNING! Do not overload your trailer, do not
exceed the load capacity indicated in the
specifications on page 13.
2) Be sure there are no obstructions around the
equipment and that no one stands near the
equipment when in use.
3) Do not operate an engine in a confined or non
ventilated area.
4) Do not perform any adjustments, cleaning, mainte-
nance or repairs with the engine running on the
towing vehicle. Preferably remove the key from
the ignition.
5) Be careful when backing-up, make sure you have
good visibility.
6) Make sure the suspension, brakes and lights are all
functioning properly.
7) Do not forget to unlock the proper panel lock
before dumping.
8) Always travel at a safe operating speed following
regulations and common sense.
9) Check battery charge regularly to insure proper
functioning of emergency brakes. Ideal charge:
12.66 volts.
2

- 7 -
SAFETY (cont'd)
SAFETY WITH MAINTENANCE
1) Perform maintenance according to
recommendations contained in this manual.
2) Before performing any work under the raised
platform, always install the safety prop
provided.
3) If the trailer is hooked up to the vehicle while
performing maintenance work, make sure the
engine is not running and preferably remove the
ignition key.
2
SAFETY IN TRANSPORT
1) Be alert while driving on the road. Never carry
passengers in the trailer.
2) It is prohibited to circulate on public roads with rear
panel tied off to side of trailer.

- 8 -
DECALS
SAFETY DECALS
The safety decals are affixed wherever special safety
precautions are indicated. Locate them on the
equipment and read them carefully. If a decal is
damaged, lost or illegible, install a new one. The
following photos indicate where each one must be
installed.
3
Figure 2
Decal A Part no.: A110
Figure 4
A
B
Figure 3
Decal B Part no.: 190-04731
Figure 4
Decal C Part no.: 190-04521
Figure 5
C

- 9 -
DECALS
MAINTENANCE DECALS
The maintenance decals indicate the points requiring
lubrication. Refer to maintenance section for more
details.
Figure 5 Part no.: A 106
Figure 4 Part no.: A 105
3

- 10 -
START-UP
6) Verify for adequate tightness of all fastening
devices. Refer to torque chart on page 21.
7) Check oil level in hydraulic reservoir. Use
DEXTRON III or equivalent.
8) Check battery charge regularly to insure proper
functioning of emergency brakes. Ideal charge:
12.66 volts.
9) Do not forget to unlock the proper panel lock
before dumping.
BASIC START-UP PROCEDURES
1) Lubricate all grease fittings with a good quality
multiuse grease.
2) Lubricate panel release mechanism with good
quality oil.
3) Adjust tire pressure to manufacturer's
specifications.
4) Install wheels on hubs.
5) Install panels.
4

- 11 -
MAINTENANCE
Before performing any work under the raised
platform, always install the safety prop provided.
1) Wipe off all grease fittings with a clean cloth
before adding grease in order to avoid injecting
dirt or sand.
2) Repair or replace damaged grease fittings.
3) Lubricate all grease fittings every 20 hours of
operation.
4) Check all bolts on wheels after first 5 hours of
operation and then every 50 hours of operation.
5) Lubricate panel release mechanism every 20 hours
of operation.
6) Check tire pressure every 50 hours of operation,
adjust according to recommendation indicated on
the tires.
7) Check brakes once a year and adjust or repair if
necessary.
8) Open, clean and lubricate wheel bearings once a
year.
9) Check all nuts and bolts once a year. If necessary
use torque chart on page 21.
10) Check oil level in hydraulic reservoir. Use
DEXTRON III or equivalent.
11) Check battery charge regularly to insure proper
functioning of emergency brakes. Ideal charge:
12.66 volts.
5

- 12 -
STORAGE
1) Store in a cool, dry place.
2) Install wooden blocks under the axles to keep the
tires off the ground and cover them if left exposed
to the sun.
3) Keep all piston rods in the retracted position. This
will assure better protection against the elements.
4) Clean your trailer.
5) Thoroughly inspect all parts of the trailer. Replace
or repair worn or defective parts.
6) Touch-up or repaint if necessary.
7) Lubricate all points before storage.
6

- 13 -
7
SPECIFICATIONS
Gross weight 7 000 lbs 10 000 lbs
Interior dimensions of box 72” x 120” 72” x 120”
Front and sides panels (welded) 24" x 14G 24" x 14G
Rear panel (removable) 24" x 14G 24" x 14G
Opening rear panel swings up or to the side swings up or to the side
Platform height 31” 32"
Clearance of platform at
maximum tilt
Over-all length 176” 176"
Over-all width 79 15/16” 79 15/16”
Over-all height (box down) 58" 59"
Over-all height (at maximum tilt) 126" 127"
Tread width c/c 62” 61"
Dumping angle 47° 47°
Suspension Leaf springs Leaf springs
Wheels 4 4
Wheels dimensions 14” x 6” 15" x 6"
Tires (standards) ST205/75D14 (50 psi) ST225/75D15 (65 psi)
Ball hitch (adjustable height) Ball 2 5/16” Ball 2 5/16”
Manual jack 3 000 lbs 3 000 lbs
Electric brakes (on 4 wheels) Standard Standard
Signal lights (12V) Standard Standard
Oil volume required 1.45 gal. / 5.5 litres 1.60 gal. / 6 litres
Cylinder 1 x 4” single action 2 x 3" single action
Break away brake kit Standard Standard
12V - Battery Standard Standard
Electric hydraulic pump 12V
with hand held switch + 6' lead
Safety chains Standard Standard
App. total weight 1 775 lbs 1 885 lbs
Design and specifications subject to change without notice.
MODEL PUMA-7000 PUMA-10000
17" 18"
Standard Standard

- 14 -
TRAILER PUMA-7000
8
170-02903

- 15 -
8
TRAILER PUMA-7000 (cont'd)
REF. PART # DESCRIPTION QTY
1 120-03772 Main frame ............................................................................................... 1
2 120-03732 Dump box ................................................................................................. 1
3 110-16551 Clevis pin ................................................................................................. 2
4 110-16972 Rear panel frame ....................................................................................... 1
5 110-16991 Rear panel ................................................................................................ 1
6 110-16951 Rear panel lock .......................................................................................... 1
7 51615 Ball hitch 2 5/16" ...................................................................................... 1
8 52069 Emergency brake switch ............................................................................. 1
9 40TR18 Cylinder 4" x 18" (repair kit: CHV3712) ...................................................... 1
10 54003 Electric hydraulic pump (at 2000 psi) ........................................................... 1
11 54034 Jack 3000 lbs ........................................................................................... 1
12 RM-1465 Rim 14" x 6" - 5 bolt s ................................................................................ 4
13 51606 Battery cable 30" ...................................................................................... 1
14 54010 Springs..................................................................................................... 4
15 110-17291 Axle assembly w ith hubs and brakes ............................................................ 2
16 54009 Pin for jack ............................................................................................... 1
17 150-01841 Clevis pin 1" x 3 1/8" ................................................................................ 2
18 Std. Hitch pin clip 3/16" .................................................................................... 4
19 130-20911 Rear panel frame lock ................................................................................. 1
20 150-03381 Eccentric bushing - rear panel frame lock ...................................................... 1
21 376-44000 Flat w asher 5/8" ........................................................................................ 3
22 373-44500 5/8" w ave w asher ..................................................................................... 1
23 160-07921 Safety support .......................................................................................... 1
24 160-07891 Bushing for rear panel locking mechanism ..................................................... 1
25 346-40000 Nylon locknut 1/2" NC ................................................................................ 2
26 160-07831 Spacer for rear panel hinge ......................................................................... 2
27 300-44430 Bolt 5/8" NC x 3 1/2" ................................................................................ 2
28 346-44000 Nylon lock nut 5/8" .................................................................................... 2
29 346-45000 Nylon lock nut (thin) 5/8" ........................................................................... 1
30 376-45000 Flat w asher 5/8" x 0.100" ép. .................................................................... 2
31 373-42500 9/16" w ave w asher ................................................................................... 1
32 Std. Grease fitting 1/4" -28 straight ..................................................................... 6
33 51614 Battery 12 Volts 850 Amp. ......................................................................... 1
34 54002 Plastic battery box ..................................................................................... 1
35 54005 Yellow reflector 1 1/8" x 4 1/2" .................................................................. 2
36 54006 Red reflector 1 1/8" x 4 1/2" ...................................................................... 2
37 52077 Yellow parking light ................................................................................... 2
38 Std. Hitch pin 5/32" ......................................................................................... 4
39 Std. Cotter pin 3/16" x 1 1/2" ........................................................................... 2
40 51612 Mudguard 8" x 14" .................................................................................... 2
41 300-32250 Bolt 1/4" NC x 1" + flat w asher + nut ......................................................... 6
42 300-34250 Bolt 5/16" NC x 1" + flat w asher + nylon locknut ........................................ 3
43 32229 Rear signal light ......................................................................................... 2
44 52076 Red parking light ........................................................................................ 2
45 52070 Light for license plate ................................................................................. 1
46 190-04421 Hose 3/8" x 102" + 2 fittings 6U 106 ........................................................ 1
47 54007 Handheld control for hydraulic electric pump ................................................. 1
49 PN-20575D14 Road tire ST205/75D14 ............................................................................. 4
50 54011 Spring's pivot ............................................................................................ 2
51 54012 Pivot plates ............................................................................................... 8
-1

- 16 -
8
TRAILER PUMA-7000 (cont'd)
REF. PART # DESCRIPTION QTY
52 54004 1/2" NPT vent plug .................................................................................... 1
53 9355-6x6 Elbow 45 deg. male - female 3/8" ................................................................ 1
54 C3159-4 1/4" NPT plug ........................................................................................... 1
55 300-44490 Bolt 5/8" NC x 4 1/2" + nylon locknut ......................................................... 2
56 Std. «U» bolt 1/2" NF x 3" x 7" + 2 nylon locknuts ............................................. 8
57 51599 Spring back plate ....................................................................................... 4
58 300-44400 Bolt 5/8" NC x 3" + nylon locknut ........................................................................ 14
59 300-34250 Bolt 5/16" NC x 1" + 2 star lockwashers + nylon locknut ............................. 1
60 300-34250 Bolt 5/16" NC x 1" + star lockwasher + nylon locknut ........................................... 1
61 54071 Battery cable 10" ...................................................................................... 1
62 54070 Hook with safety lock ................................................................................ 2

- 17 -
8
TRAILER PUMA-10000
170-02923

- 18 -
8
TRAILER PUMA-10000 (cont'd)
REF. PART # DESCRIPTION QTY
1 120-03912 Main frame ............................................................................................... 1
2 120-03902 Dump box ................................................................................................. 1
3 110-16551 Clevis pin ................................................................................................. 2
4 110-16972 Rear panel frame ....................................................................................... 1
5 110-16991 Rear panel ................................................................................................ 1
6 110-16951 Rear panel lock .......................................................................................... 1
7 51615 Ball hitch 2 5/16" ...................................................................................... 1
8 52069 Emergency brake switch ............................................................................. 1
9 54034 Jack 3000 lbs ........................................................................................... 1
10 54071 Battery cable 10" ...................................................................................... 1
11 51600 Springs ..................................................................................................... 4
12 RM-1666 Rim 15" x 6" - 6 bolts ................................................................................ 4
13 110-19101 Axle assembly with hubs and brakes ............................................................ 2
14 30TR18 Cylinder 3" x 18" (repair kit: CHV3708) ...................................................... 2
15 54003 Electric hydraulic pump (at 2,500 psi) .......................................................... 1
16 130-20911 Rear panel frame lock ................................................................................. 1
17 150-03381 Eccentric bushing - rear panel frame lock ...................................................... 1
18 376-44000 Flat washer 5/8"........................................................................................ 3
19 373-44500 Wave washer 5/8" ..................................................................................... 1
20 160-07921 Safety support .......................................................................................... 1
21 160-07891 Bushing for rear panel locking mechanism ..................................................... 1
22 346-40000 Nylon locknut 1/2"NC ................................................................................ 2
23 160-07831 Spacer for rear panel hinge ......................................................................... 2
24 300-44430 Bolt 5/8" NC x 3 1/2" ................................................................................ 2
25 346-44000 Nylon locknut 5/8" ..................................................................................... 2
26 346-45000 Nylon locknut (thin) 5/8" ............................................................................ 1
27 376-45000 Flat washer 5/8" x 0.100" ép. .................................................................... 2
28 373-42500 Wave washer 9/16" ................................................................................... 1
29 Std. Grease fitting 1/4"-28 straight ..................................................................... 6
30 51614 Battery 12 Volts 850 Amp. ......................................................................... 1
31 54002 Plastic battery box ..................................................................................... 1
32 54005 Yellow reflector 1 1/8" x 4 1/2" .................................................................. 2
33 54006 Red reflector 1 1/8" x 4 1/2" ...................................................................... 2
34 52077 Yellow parking light ................................................................................... 2
35 Std. Hitch pin 5/32" ......................................................................................... 4
36 Std. Cotter pin 3/16" x 1 1/2" ........................................................................... 2
37 51612 Mudguard 8" x 14" .................................................................................... 2
38 300-32250 Bolt 1/4" NC x 1"+ flat washer + nut ......................................................... 6
39 32229 Rear signal light ......................................................................................... 2
40 52076 Red parking light ........................................................................................ 2
41 52070 Light for license plate ................................................................................. 1
42 54007 Hand held control for hydraulic electric pump ................................................ 1
43 51606 Battery cable 30" ...................................................................................... 1
44 51483 Spring's pivot ............................................................................................ 2
45 51601 Pivot plates ............................................................................................... 8
46 PN-22575D15 Road tire ST225/75D15 ............................................................................. 4
47 300-44400 Bolts 5/8" NC x 3" + nylon locknut ............................................................. 14
48 51599 Spring back plate ....................................................................................... 4
49 Std. «U» bolts 1/2" NF x 3" x 7" + 2 nylon locknuts ............................................ 8
50 5856-8x8x8 «T» fitting ................................................................................................. 1

- 19 -
8
REF. PART # DESCRIPTION QTY
TRAILER PUMA-10000 (cont'd)
51 3069-8x8 Fitting ...................................................................................................... 1
52 190-04431 Hose 3/8" x 25 3/4" + 2 fittings 6U 108 ..................................................... 1
53 C3159-4 Plug 1/4" NPT ........................................................................................... 1
54 9355-6x6 Elbow 45 deg. male - female 3/8" ................................................................ 1
55 190-04441 Hose 3/8" x 93" + 1 fitting 6U 106 + 1 fitting 6U 108 ................................ 1
56 54004 Vent plug 1/2" NPT ................................................................................... 2
57 300-44430 Bolt 5/8" NC x 4 1/2" + nylon locknut ......................................................... 2
58 300-34250 Bolt 5/16" NC x 1" + flat washer + nylon locknut ........................................ 3
59 Std. Hitch pin clip 3/16" .................................................................................... 8
60 150-01841 Clevis pin 1" x 3 1/8" ................................................................................ 4
61 300-34250 Bolt 5/16" NC x 1" + 2 star lockwashers+ nylon locknut ........................................ 1
62 300-34250 Bolt 5/16" NC x 1" + star lockwasher + nylon locknut ........................................... 1
63 54070 Hook with safety lock ................................................................................ 2

- 20 -
8
ELECTRIC CIRCUIT PUMA-7000 & PUMA-10000
REF. PART # DESCRIPTION QTY
1 52065 Connector 7 poles (female) ......................................................................... 1
2 54013 PUMA conductor cable kit .......................................................................... 1
3 52069 Emergency brake switch ............................................................................. 1
4 51614 Battery 12 volts 850 Amp .......................................................................... 1
5 52077 Yellow parking light ................................................................................... 2
6 52076 Red parking light ........................................................................................ 2
7 32229 Flasher ..................................................................................................... 2
8 52070 License plate ............................................................................................. 1
9 51607 Battery cable 4 GA. x 10" Lg. ..................................................................... 1
170-02931