Toro 133-7128 User manual

FormNo.3407-216RevA
RoadLightandHomologationKit
Workman®GTXSeriesUtilityVehicle
ModelNo.133-7128
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Note:TheBrakeandSignalKit(ToroPartNo.132-8579fortheWorkmanGTXor133-7127fortheWorkmanGTX
Electric)mustbeinstalledonthemachinetoinstallthiskit.
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
Headlight2
Headlightadapter2
2Cabletie5
Installtheheadlights.
Wireharness1
Platelight2
Phillips-headscrew(#10x5/8inch)4
Locknut(#10)4
Platebracket1
3
Pushfastener2
Installtheplatebracketandwire
harness.
4Serialplate1Installtheserialplate.
Speedplate3
Plate-mountbracket2
5Poprivet(3/16x0.92inch)17
Installthespeedplates.
6Nopartsrequired–Completetheinstallation.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3407-216*A

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Movethemachinetoalevelsurface(boxAofFigure1).
2.Engagetheparkingbrake(boxBofFigure1).
3.Removethekeyfromtheignitionswitch(boxCofFigure1).
4.Removethenegativebatterycablefromthebattery(boxDofFigure1).
Figure1
2
InstallingtheHeadlights
Partsneededforthisprocedure:
2Headlight
2Headlightadapter
5Cabletie
Procedure
1.Removetheexistingleftandrightheadlightsfromthe
headlightpositions.
2.Installaheadlightadaptertoeachheadlight(Figure2).
1
2
3
4
g035872
Figure2
1.Headlight3.Cabletie
2.Headlightadapter4.Clip
3.Installtheheadlightsintothefrontofthemachineand
securethemwiththeexistingclips(Figure2).
4.Securetheelectricalconnectorontheheadlightadapter
tothemachinewireharnesselectricalconnectorwith
thecableties(Figure3).
2

1
2
2
3
g035942
Figure3
1.Nutwiththeclipinstalled3.Securetheconnections
withcableties.
2.Headlightconnection
3
InstallingthePlateBracket
andWireHarness
Partsneededforthisprocedure:
1Wireharness
2Platelight
4Phillips-headscrew(#10x5/8inch)
4Locknut(#10)
1Platebracket
2Pushfastener
InstallingthePushFasteners
1.Beneaththecargobed,measure267mm(10-1/2
inches)rearwardfromtheedgeoftheframecrosstube
and38mm(1-1/2inches)inwardfromtheedgeofthe
rightsway-barmount,andmarkthelocation(Figure4).
Figure4
1.38mm(1-1/2inches)4.267mm(10-1/2inches)
2.318mm(12-1/2inches)5.Framecrosstube
3.Drilla6.35mm(1/4inch)
hole.
6.Rightsway-barmount
2.Beneaththecargobed,measure267mm(10-1/2
inches)rearwardfromtheedgeoftheframecrosstube
and38mm(1-1/2inches)inwardfromtheedgeofthe
leftsway-barmount,andmarkthelocation(Figure4).
Note:Thedistancebetweenthe2locationsshouldbe
267mm(10-1/2inches)
3

3.Drill2holes(6.35mmor1/4inchdiameter)inthe
plasticcargobed(Figure4).
4.Installthe2pushfastenersintotheholes.
InstallingthePlateBracketandWire
Harness
1.Removethe4existingange-headboltsfromthe
undersideofthecargobedandusethemtoinstallthe
platebracket(Figure5).
Figure5
1.Platelight5.Locknut(#10)
2.Phillips-headscrew(#10x
5/8inch)
6.Wireharness
3.Platebracket7.Edgeclips
4.Existingbolts8.Frontofthecargobed
2.Removetheexistingedgeclipsfromthewireharness
(Figure5).
3.Securethewireharnesstothepushfastenersunderthe
cargobedusingthecabletiesonthefasteners(Figure
6).
Figure6
1.Pushfasteners2.Wireharness
4.Insertthewiresthroughthelargeholesintheplate
bracketandconnecttothe2platelights(Figure7).
G017809
1
2
3
4
5
Figure7
1.Phillips-headscrew(#10x
5/8inch)
4.Wireharness
2.Platelight5.Platebracket
3.Locknut
4

5.Installtheplatelightstotheplatebracketusingthe4
Phillips-headscrews(#10x5/8inch)and4locknuts
(#10)asshowninFigure7.
6.UnplugthelefttaillightwireharnessfromtheBrake
andSignalKitwireharness.
7.Connectthewireharnessfromthiskittotheleft
taillightwireharnessandtheBrakeandSignalKitwire
harness.
Figure8
1.Lefttaillightwireharness3.BrakeandSignalKitwire
harness
2.Wireharnessfromthiskit
8.Usecabletiestosecurethewireharnesstothemachine.
4
InstallingtheSerialPlate
Partsneededforthisprocedure:
1Serialplate
Procedure
1.Installtheserialplateusing4rivetsinthelocation
showninFigure9.
Figure9
TireNotShown
1.Bracket4.Rivet
2.13mm(1/2inch)leftofthe
bracket
5.19mm(3/4inch)below
edgeoftheframe
3.Serialplate
2.Stamptheserialnumberonthemachineinthelocation
showninFigure10.
Note:Thetextsizemustbe7mm(0.28inches)or
larger.
Figure10
TireNotShown
1.Stamptheserialnumberhere.
5

5
InstallingtheSpeedPlates
Partsneededforthisprocedure:
3Speedplate
2Plate-mountbracket
17Poprivet(3/16x0.92inch)
InstallingtheSpeedPlatestotheSeat
BaseSides
1.Ontheleftsideofthemachine,measure51mm(2
inches)frombottom,leftoftheseatbaseside,and
markthislocation(Figure11).
2.Measure57mm(2.25inches)directlyabovethe
locationandmarkthislocation(Figure11).
3.Measure83mm(3.25inches)fromtheleftofthe
locationmarkedinstep2,andmarkthislocation
(Figure11).
4.Measure80mm(3.16inches)fromtheleftofthe
locationmarkedinstep3,thenmeasure299mm(11.78
inches)directlyabovethislocation,andmarkthis
location(Figure11).
5.Measure83mm(3.25inches)fromtherightofthe
locationmarkedinstep4,andmarkthislocation
(Figure11).
6.Drilla5mm(13/64inch)holeateachofthe4marked
locations(Figure11).
CAUTION
Usecautionwhendrillingtheholesintothe
seatbasesides.
OntheWorkmanGTXGasolineUtility
Vehicle,thefueltankresidesbehindtheseat
basesideonthedriver’ssideofthemachine,
andthebatteryresidesbehindtheseatbase
sideonthepassenger’ssideofthemachine.
OntheWorkmanGTXElectricUtilityVehicle,
thebatterychargerresidesbehindtheseat
basesideonthedriver’ssideofthemachine.
Ifyoudrilltoofarintotheseatbasesides,you
maydamagethesecomponents.
Figure11
LeftSideoftheMachineShown
1.83mm(3.25inches)5.83mm(3.25inches)
2.51mm(2inches)6.80mm(3.16inches)
3.57mm(2.25inches)7.Drillatthese4locations.
4.299mm(11.78inches)
6

7.Installtheplate-mountbrackettotheseatbaseside
using4poprivets(3/16x0.92inch)asshownin
Figure12.
Figure12
LeftSideoftheMachineShown
1.Seatbaseside3.Poprivet(3/16x0.92inch)
2.Plate-mountbracket
8.Installthespeedplatetotheplate-mountbracketusing
3poprivets(3/16x0.92inch)asshowninFigure13.
Figure13
LeftSideoftheMachineShown
1.Plate-mountbracket3.Poprivet(3/16x0.92inch)
2.Speedplate
9.Repeattheprocedurefortherightsideofthemachine.
InstallingtheSpeedPlatetotheTailgate
1.Ontherightsideofthetailgate,measure95mm(3.75
inches)fromtherightedgeofthetailgateand70mm
(2.75inches)fromthetopofthetailgate,andmark
thelocation(Figure14).
2.Measure128mm(5.02inches)downfromthehole
markedinstep1and74mm(2.9inches)totheright
andleftandmarkthe2locations(Figure14).
3.Drilla5mm(13/64inch)holeateachofthe3marked
locations(Figure14).
Important:Drillthroughonly1wallofthe
tailgate.
Figure14
1.74mm(2.9inches)4.128mm(5.02inches)
2.95mm(3.75inches)5.Drillatthese3locations.
3.70mm(2.75inches)
4.Installthespeedplatetothetailgateusing3poprivets
(3/16x0.92inch)asshowninFigure15.
Figure15
1.Speedplate2.Poprivet(3/16x0.92inch)
7

6
CompletingtheInstallation
NoPartsRequired
Procedure
Installthenegativebatterycabletothebattery.
8