TABLE OF CONTENTS
1.0 WARRANTY .............................................................................................................................................................. 5
2.0 SAFETY PRECAUTIONS........................................................................................................................................... 6
2.1 Safety Alert Symbols .................................................................................................................................................. 6
2.2 Important Information and Warnings ................................................................................................................... 7
2.3 Safe Hoisting and OSHA Compliance ................................................................................................................. 8
2.4 Warning Tags and Labels .................................................................................................................................. 10
2.5 General Safe Operation Requirements.............................................................................................................. 11
3.0 GENERAL DESCRIPTION & FEATURES.................................................................................................................12
3.1 Model Numbering .............................................................................................................................................. 12
3.2 Pendant Control ................................................................................................................................................. 13
4.0 INSTALLATION........................................................................................................................................................15
4.1 Prior to Installing Hoist ....................................................................................................................................... 15
4.2 Installation of Hoist............................................................................................................................................. 16
4.2.1 Installation of Hoist with Trolley .......................................................................................................... 17
4.2.2
Installation of Trolley Hoist on the Beam .................................................................................... 20
4.2.3 Connecting Power Supply to Hoist..................................................................................................... 21
4.2.4 Load Chain ......................................................................................................................................... 21
4.3 Prior To Operation.............................................................................................................................................. 23
4.3.1 Motor Phasing .................................................................................................................................... 23
4.3.1 Trolley Motor Phasing ......................................................................................................................... 24
4.4 Testing Limit Switches ....................................................................................................................................... 24
4.5 Hoist Load Test .................................................................................................................................................. 25
5.0 OPERATION ............................................................................................................................................................26
5.1 General Safety.................................................................................................................................................... 26
5.1.1 General DO’s and DO NOT’S ............................................................................................................. 27
5.2 Safety Rules before Operating the Hoist............................................................................................................ 27
5.3 Safety Rules for Operating the Hoist.................................................................................................................. 28
5.4 Safety Rules for Parking the Load...................................................................................................................... 28
5.5 Safety Rules before Each Shift........................................................................................................................... 29
6.0 INSPECTION ...........................................................................................................................................................30
6.1 Prior to Maintenance or Inspection.................................................................................................................... 30
6.1.1 Inspection Records ............................................................................................................................ 31
6.2 Inspection Classification .................................................................................................................................... 31
6.3 Daily, Frequent & Periodic Inspections.............................................................................................................. 32
6.4 Hook Inspection................................................................................................................................................. 34
6.5 Limit Switch Inspection ...................................................................................................................................... 36
6.6 Load Chain Inspection ....................................................................................................................................... 39
6.7 Hoist Motor Brake Inspection............................................................................................................................. 41
