Activate Corgi Power Hi-Lo User manual

- 0 -
USER GUIDE
Reviewed 12
th
October 2009

- 1 -

- 2 -
CONTENTS
Page Subject
4) Introduction
5) Safety Notes
6) Anti-tipping Frame
7) Fault Warnings
8) Circuit Breaker
9) Speed Control/Charging
11) Disengaging the motors
12) Adjusting the accessories
16) Occupied Transport
17) Key Points
18) Care & Maintenance19
19) Technical Specifications
20) Service Record

- 3 -

- 4 -
Welcome to the CORGI POWER
User Guide
The Aim of the design
The purpose of the CORGI POWER is to meet children’s specific needs in a
powered chair. We have designed the seat position to be appropriate for the
occupant. The overall stability has been achieved for children who have little
sense of danger. The drive wheels have rubber tyres for grip, and are foam
filled to remove the risk of punctures.
We have been asked about kerb-climbers, but we do not feel
that children should be driving power chairs near roads. We
meant them to be used in the garden, at country parks and in
enclosed shopping centres. We are able to fit castor mounted
kerb climbers, although they do increase the size of the power
chair. The risk of colliding with pedestrians should be carefully
assessed, bearing in mind your child’s ability to control the
power chair.
When you are planning to take the CORGI POWER to
a new venue, make sure that you are aware of steps, rivers,
ponds, soft muddy ground and steep slopes. Don’t let the occupant
travel off alone. Always keep near to them to assist them.
The HI-LO facility must only be used on flat level
surfaces. It is possible for the whole unit to tip over on
uneven or sloping ground. Please make sure that the
user understands this. Care must also be taken to
ensure that other persons keep clear of the lifting
mechanism – especially when the seat is being
lowered – to avoid entrapment of fingers etc
Activate, or your dealer, cannot accept liability for accidents arising
from dangerous use of the CORGI POWER.
You are now in possession of a piece of equipment that is
potentially dangerous, but will broaden your horizons, and ease
the frustration involved in limited mobility
ENJOY YOURSELVES!

- 5 -
SAFETY NOTES
•Please read this User Guide fully before using your CORGI POWER
•Check with your OT to make sure that they are happy with your child’s function in the
CORGI POWER.
•Before using the CORGI POWER it is essential to check that the adjustments are
appropriate and the all handwheels are tightened.
•Each supervisor should be familiar with the operation of the CORGI POWER. If there
is any doubt they should read this User Guide.
•Make sure that the occupant has the appropriate harnesses fitted and adjusted
before operating the CORGI POWER.
•Before setting off, make sure that no loose clothes etc are likely to catch on the
wheels or anything that is driven past.
•Do not try to go up or down kerbs in the CORGI POWER.
•Do not drive through puddles or into water. The CORGI POWER is battery powered,
and water will cause a short circuit and damage the controller.
•If the CORGI POWER is going to be used for occupied transport, please read this
section carefully later in the Guide.
•When transporting the CORGI POWER in a vehicle without an occupant, make sure
that it is securely tied down to avoid movement in transit, or in an impact.
•Do not let children play with, hang onto, or crowd around the CORGI POWER.
Distractions can cause accidents.
•Make sure that children are clear of moving parts before making adjustments.
•Make sure that the power is switched off while loading and unloading from the chair.
•Make sure that you are aware of emergency procedures that apply to the venue you
are at, and that you know where the emergency exits are located.
•Make sure that the speed is appropriate to the skill of the operator.
•Never leave the CORGI POWER unattended.
•At all times when operating the CORGI POWER, be aware of the danger of injury to
yourself, the occupant, or any other person, especially going through doorways and
crowded areas.
•Activate and your dealer cannot accept responsibility for any loss, damage or injury
resulting from the incorrect operation of the TOM POWER.

6
OPERATING INSTRUCTIONS
At the rear of the chair there is an Anti-tipping frame with wheels.
The picture on the
right shows the
Anti-tipping
wheels in the
correct position
for operation.
If greater stability is required,
the whole frame can be moved
backwards by loosening the
two black levers, and re-
positioning. You must always
check that this frame is secure.

7
FAULT WARNINGS
The following signals may appear and indicate the following:
Power is on – everything normal
Left red LED is flashing – this means
very low battery charge – charge up as
soon as possible, otherwise the charger
will not be able to detect that it is
connected up to a battery and will fail to
start charging
The LED’s are chasing from right to left –
this means that the lock mode has been
activated. To unlock the system press the
horn twice within 10 seconds of switching
on.
The LED’s are chasing from left to right,
alternating with a steady display.
This means that the system is being
charged or is in programme mode.
All LED’s flashing slowly – this
means that the joystick has been
touched while the system is
powering up. Release the joystick
to go back to neutral and the
system will function normally.

8
CIRCUIT BREAKER
If you have no power at all, it is possible that there has been a power surge
due to some physical resistance to the motors. This will have caused the
circuit breaker to depress. To power up the system the circuit breaker should
be pressed in again. This is found at the front of the battery tray as shown

9
OPERATING INSTRUCTIONS
The Remote or Joystick controller.
In this picture you will see the ON/OFF
switch in the centre of the controller near the
battery indicator lights. The eight coloured
lights indicate the level of charge left in the
batteries. With all lights showing with full
charge, and red lights being a low charge
warning. The Horn is at the centre of the
remote joystick denoted by the bugle
symbol.
The Tilt Function button is located below the
On/Off switch. To enter the Seat Function
press this button. The number ‘1’ on the left
hand side will show when you are using the
seat raise function, and the number 2 will show
that you are in Tilt Mode.
The joystick is used to control the seat actuators. To raise the seat in Mode 1, the joystick
should be pulled backwards. It should be pushed forwards to go down again.
To tilt the seat back in Mode 2 the joystick should be pulled backwards and then pushed
forwards to tilt to the upright position.

10
OPERATING INSTRUCTIONS
The SHARK D-type controller.
The speed of the CORGI HI-LO is
controlled pressing either the
Tortoise or the Rabbit on the
controller as seen in the picture.
The ring of lights indicate the speed
level set.
If you find that this is being adjusted
to maximum speed when it would
be unsafe, you may wish to have
the controller programmed to
reduce the speed.
Battery Charging.
You will have received a charger with the CORGI HI-LO.
The XLR plug fits into the front of the controller to charge
the battery. Always charge the battery in a well ventilated
area.
The charger comes with its own instructions. Please read
these carefully before using.
It is good practice, if you use the Corgi Hi-Lo every day, to put it on charge
every evening. This helps to keep the batteries in good condition
Battery Charger – Design may vary according to availability

11
OPERATING INSTRUCTIONS
Disengaging the Drive Motors.
There are times when you need to be able to push the CORGI POWER along,
without using the controller. For instance:
•Moving the CORGI POWER into position in a minibus, ready to be
strapped down for transportation.
•When the battery has run out of charge!
•When you are parking the CORGI POWER while it is not in use.
It is important that you re-engage the Gearbox, as it is combined with the brake.
We have found that secondary parking brakes are not suitable, as they are often
left on when the power chair drives away, resulting in damaged tyres.
If you want to stop, and the occupant will not co-operate, you should be able to
remove the controller from its mounting and take charge of it yourself.
The Gearbox/Motors are disengaged by rotating the lever through 90 degrees as
shown in the picture below.

12
Removing the Seat of the Corgi Power
The seat is removed by releasing
the lever as shown
Or..on the latest model, the two release levers are pulled upwards together to
release the front edge.
The Seat unit will then tilt backwards and can be lifted off the seat interface

13
LATERAL SUPPORT RELEASE
When placing the child into the wheelchair it is advised to
swing the lateral supports away to the sides of the chair. To
do this the ball underneath the attaching block can be
pushed up which will release the support to be swung away.
Ensure that the lateral support is clicked into place while the
wheelchair is in use.
LATERAL SUPPORT ADJUSTMENT
To adjust the positioning of the lateral support there are two bolts
on the back of the seat which can be loosened and the support will
then slide up and down, to the preferred position, and moved in to
support the trunk of the occupant.
Please ensure the bolts are fully tightened before using the
wheelchair.
ADJUSTING THE ARMREST
To adjust the height of the armrest there is a small hand
wheel which can be unwound to release the grip. The
armrest can then be pulled up or down and re-positioned
and the screw then tightened.
When adjusting the armrest ensure the occupant’s hands
are kept away from the armrest, to prevent catching
fingers when repositioning the armrest.
ADJUSTING THE HIP GUIDE
The hip guide can be adjusted for height by
releasing the hand wheel as shown
INCREASING WIDTH OF HIP GUIDE
To increase or decrease the seat width, the hip guides can be pulled outwards. This
is achieved by using a hand wheel which grips the main attaching bar of the hip
guide to the base of the seat. This handwheel is found underneath the seat. The
hand wheel can be loosened and the hip guide will then slide out to the preferred
position. The hip guides will slide out individually to fit the occupant. The hand
wheel will then need to be tightened in the new position before use.

14
MOVING THE POMMEL
The pommel can be taken off the seat to assist with
putting the child in the wheelchair. This can be done by
loosening the screw fitting in the centre (on the
underneath of the chair) at the front. When the screw is
loosened, the pommel bar will slide out of the bar
attached to the base, and the pommel will come off the
chair. This can be replaced by sliding back into the
holder and the screw tightened.
Ensure the pommel is firmly secured before setting off.
THE SINGLE FOOTREST
The angle of the footrest can be adjusted by using
the lever handle on the bar underneath. When this
lever handle is unwound, the footrest can be
tipped back or forward to re-position it. When the
preferred position is obtained the lever handle can
be tightened. To re-position the handle, the centre
button can be pushed in and the handle moved to
a different position.
TO LOWER THE FOOTREST
If the footrest is too high or too low for the child this can
be adjusted by loosening the bolt on the end of the bar
which is attached inside the leg-rest tubes. Then the
bar can be lowered or raised to suit the child. When re-
positioned, the bolt should be tightened and the footrest
is ready to use.
TO REPOSITION THE FOOTREST
There is also a facility to reposition the entire footrest away
from, or in towards the wheelchair. This is achieved by
using the screw fitting on the side of the chair at the very
front, which holds the bar attaching the footrest to the
base. When this screw is loosened the bar can be pulled
or pushed to a new position, and then the screw should be
tightened. The footplate can be removed when stowing
the wheelchair into a vehicle.

15
INDIVIDUAL SWINGAWAY AND FLIP-UP FOOTPLATES
The individual swingaway footplates allow access for self loading. The footrest
hangers are removable, or they can be rotated out of the way. The footplates
themselves flip up , which may be sufficient for some situations.
ADJUSTING THE HEIGHT OF THE SWINGAWAY FOOTPLATES.
The footplates are bolted to the vertical tube, which is pre-drilled for height settings.
The footplate bolt should be removed and the footplates re-mounted in the desired
position.
HEADREST HEIGHT ADJUSTMENT
The headrest can be lowered or raised by using the screw fitting
on the silver block at the top of the chair back. When loosened
the main bar can be moved and the screw re-tightened.
Ensure the screw is fully tightened before the child uses the
headrest.
TRAY TABLE ACCESSORY
The tray table is fitted into the armrest by a long
pin attached to the underside of the tray, which is
inserted into a hole in the end of the armrest. This
will then slide along so the tray is secure around
the child. There is a rubber rim around the edge of
the tray to prevent objects falling off.

16
Using the CORGI POWER in occupied transport
The CORGI POWER has been successfully crash tested in accordance with
ISO7176 part 19. This means that it is suitable to be transported in a vehicle with
the occupant sitting in it. The Seat should be in the lowered position and tilted to
the most upright setting.
The CORGI POWER is held down by four
restraints: two at the front, and two at the back.
These should be wheelchair restraints that have
been designed for this purpose. The occupant is
secured by a separate occupant restraint, which
is anchored at shoulder level to the side of the
vehicle.
Please study the next few pages carefully, to
make sure that you are operating in a safe
manner.
The Front Restraints are fitted first, passing
around the crossbar at the front of the CORGI
POWER.
The Rear Restraints are
fitted and tensioned to
hold the CORGI POWER
securely as shown.
WHEELCHAIR RESTRAINTS
It is important that wheelchair restraints should be attached at an angle of no
more than 45 degrees to the vehicle floor. Make sure that you obtain a copy of
the operating instructions for the restraint system that you use.

17
OCCUPANT RESTRAINT
The occupant restraint is fitted over the
occupant, working like a 3-point vehicle belt,
with lap belt and diagonal belt.
It is important that this fits comfortably over
any postural belts that are fitted to the seat.
KEY POINTS RELATING TO TRANSPORTATION
1) The Corgi POWER must face forward in the vehicle, in the
direction of travel.
2) The Corgi POWER must be restrained with a 4-point
wheelchair tie-down. No other restraint system must be used.
3) The occupant must be restrained with a 3-point passenger
restraint, anchored at shoulder level.
4) The lap belt section of the passenger restraint should fit snugly
over the pelvis of the occupant, at a steep angle of application
to avoid abdominal intrusion.
5) Check with the vehicle converter, that the vehicle floor and
sidewall structures have the appropriate strength required by
the restraint manufacturers for the installation of the restraint
systems.
6) Check that the vehicle converter has fitted the restraint system
in conjunction with the restraint manufacturer. All of the restraint
manufacturer’s recommendations and guidance notes should
be followed.
7) Check that all vehicle operators are suitably trained in the use,
care and maintenance of the restraints.

18
Care & Maintenance
Your Corgi POWER has been designed and produced to a high standard.
With correct use and maintenance it will give you years of trouble-free
service.
Please read the following instructions:
•Regularly inspect the frame of the Corgi POWER to ensure that all fixings
are secure, and moving parts are in good working order.
•Wheels and tyres are subject to wear. If they need to be replaced, the
work must be carried out by a qualified rehabilitation engineer.
•We recommend that the Corgi POWER is checked once a year by a
qualified rehabilitation engineer.
•Any damage or repairs should be assessed by a qualified rehabilitation
engineer, or should be returned to your dealer.
•Only approved parts should be used when the Corgi POWER is repaired.
•The Motor/Gearbox units are maintenance-free. No attempt must be made
to remove the covers.
•Wheels and the frame may be sponged clean with warm water and a mild
detergent. Water must be kept away from the battery box and the
controller.
•After exposure to damp conditions, dry off the frame with a soft cloth, and
leave in a warm, dry environment.
•Store the Corgi POWER in a dry, safe place.

19
Technical Specifications
Controller Dynamic Shark –Standard B-type
Options Dynamic DX Range
Motor Type 24V DC
Park Brake 24V
Power Output 230 watt
Max Torque 55 Nm
No. Load Current 3.3A
Output Shaft Speed 120rpm
Gear Ratio 32 : 88 : 1
Max Speed 7km/h (4mph)
Drive Wheel 317.5mm pneumatic with Flexel fill
Batteries 2 x 12V Deep Cyclic in series
Rated Capacity 24Ah (Yuasa NPC24-12)
Charger Exide 4Ah
Turning Circle 1130mm
Static Stability 10 degrees
Dynamic Stability 10 degrees
Stability figures are based on the Corgi Power chair
with the seat in the normal lowered position. When
the seat is raised the Corgi Power should not
drive on any slope at all