activTek INDUCT 5000 User manual

ID_5K-10K_OM_ 65-00239-001R _0707
65-00239-001R
We, on behalf of the manufacture:
310 T. Elmer Cox Drive
Greeneville, TN 37743
U.S.A.
Declare under our sole responsibility, that the Electronic Air Purification System
Model: activTek INDUCT 5000 and activTek INDUCT 10000
to which this declaration relates, conforms with the following standards:
EN55015-1:2005 EMC Requirements for Household Appliances and Similar
Apparatus-Emissions
EN61010-1:2001 Safety of Electrical Equipment for Measurement, Control and
Laboratory Use-General Requirements
By conformance with the standards referenced, the product meets the provisions of
the EU Directives listed below:
Low Voltage Directive 73/23/EEC as amended by
98/68/EEC
EMC Directive 89/336/EEC as amended by
92/31/EED and 93/68/EEC
Authorized by: _____________________
Representative: Robert S Vincent
Title: General Manager
Company: activTek Environmental
10 Dunley Hill Cort
Ranmore, Dorking RH5 6SX
Date: 27th March 2006
CE DECLARATION OF CONFORMITY
activTek INDUCT 5000™, activTek INDUCT 10000™, ActivePure™, are Trademarked by activTek™Environmental.

ELECTRONIC AIR PURIFICATION SYSTEM
CAUTION: Read manual carefully for proper procedures and operation.
activTek Environmental
310 T. Elmer Cox Drive
Greeneville, TN 37743

Please record the name and phone of your activTek Distributor:
Name ____________________________________________________________________
Phone____________________________________________________________________
Please record the serial number of your activTek INDUCT 5000/INDUCT 10000 by activTek:
Serial # ___________________________________________________________________
2
Features....................................................................3
Principles of Operation.......................................................3
Specifications...............................................................3
PeriodicMaintenance........................................................4
Inspection..................................................................4
InstallationRequirements....................................................5
InstallationClearances.......................................................5
InstallingtheUnit ...........................................................6
WiringtheUnit .............................................................7
ReplacingtheActivePureCell.................................................8
ReplacingtheBallast.........................................................9
ReplacementPartsList......................................................10
DisposingoftheActivePureCell .............................................11
Warranty ..................................................................11
This owner’s manual is also available online at: http://www.activTek.net
CONTENTS
Location for Protective Earth Line.
To reduce the risk of electric shock, this equipment may have a grounding type
plug that has a third (grounding) pin. This plug will only fit into a grounding type
power outlet. If the plug does not fit into the outlet, contact qualified personnel
to install the proper outlet. Do not alter the plug in any way.
This owner's manual covers both the activTek INDUCT 5000 single commercial probe
unit and the activTek INDUCT 10000 dual commercial probe unit. The procedures
shown in this manual apply to both units, unless otherwise indicated.
WARNING! UV Lamp operation. Do not operate unless the unit is completely
and correctly assembled. Failure to comply may result in serious eye damage.
WARNING! - This unit must be installed by a licensed HVAC contractor or
electrical contractor. Failure to do so will void warranty of the product.

3
Features:
• UV Indicator(s).
• Replaceable ActivePure Cell(s)
• Replaceable ActivePure Ballast
Electrical:
• 120-240V~ 50/60Hz
• 20 watts power consumption (activTek INDUCT 5000)
• 37 watts power consumption (activTek INDUCT 10000)
Size:
activTek INDUCT 5000
• Height: 9"; Width: 9"; Depth: 17" (23 cm x 23 cm x 43.2 cm).
• Weight: 4 pounds (W: 1.8kg)
activTek INDUCT 10000
• Height: 11"; Width: 11"; Depth: 17" (28 cm x 28 cm x 43.2 cm).
• Weight: 8 pounds (W: 3.6 kg)
Recommended Coverage:
• activTek INDUCT 5000, single 14" probe units: 5,000 ft2(465 m2).
• activTek INDUCT 10000, dual 14" probe units: 10,000 ft2(929 m2)
Ozone Output:
• Will not exceed recommended Federal Safety Limits of 0.04 ppm in
recommended coverage area when properly installed
Warranty:
• Length of warranty will vary depending on model.
See warranty card for specific details
• Easy Installation • Hard Wire Applications
• No Chemicals • Low Maintenance
FEATURES
SPECIFICATIONS
The ActivePure Cell (Advanced Oxidation System) is designed to reduce odors, air
pollutants, and other contaminants through a patent pending ActivePure process.
When the activTek INDUCT system is in operation, the ActivePure Cell uses an
Advanced Oxidation Process to reduce airborne contaminants. The ActivePure Cell
also has the added benefit of producing safe, low levels of ozone as a by-product of
the ActivePure reaction. This low level ozone further improves the air as it travels
through the HVAC system.
PRINCIPLES OF OPERATION

4
1. Remove unit from shipping carton.
2. Remove all protective materials.
3. Check for shipping damage and loose or broken parts.
4. Read this Owner's Manual thoroughly prior to installation.
5. Determine location for placement of the unit.
INSPECTION
Ballast Plate
Removable
Ballast Cover
ActivePure Cells
Indicator Lamps
Power Cord
Ballast
Ballast Plate
Removable
Ballast Cover
ActivePure Cell
Indicator Lamp
Power Cord
Ballast
activTek INDUCT 10000
activTek INDUCT 5000
PERIODIC MAINTENANCE
The only periodic maintenance required for the activTek INDUCT 5000/INDUCT 10000 is
replacement of the ActivePure Cell(s). Operation of the ActivePure Cell(s) is indicated by
the small indicator lamp(s) located on the bottom of the ballast cover (see diagram below).
CAUTION: NEVER ATTEMPT TO CHECK OPERATION OF THE ACTIVEPURE
CELL(S) BY DIRECT OBSERVATION. SEVERE EYE DAMAGE CAN RESULT.
USE THE INDICATOR LAMPS ON THE BOTTOM OF THE BALLAST ONLY.
Replace the ActivePure Cell when the ActivePure Cell UV lamp no longer functions, or
every three (3) years, whichever comes first. See Replacing the ActivePure Cell(s), page 8
for instructions.

5
1. Unit should be installed after the air handler in the HVAC system.
2. The ductwork around the installation area should be clean and dry to insure
proper connection.
3. Depending on model, one opening (activTek INDUCT 5000) or two openings
(activTek INDUCT 10000) approximately 4” (four inches) (10.16 cm) in diameter
will need to be cut into the existing duct work to install the unit properly.
WARNING: activTek INDUCT should never be installed in a location that will
expose the INDUCT Unit to temperatures greater than 200˚F (93˚C).
INSTALLATION REQUIREMENTS
ELECTRICAL REQUIREMENTS
Wiring of the unit into your HVAC system should be done by a licensed
HVAC installer or electrical contractor only.
For 120 volt unit: Black = L1, White = Neutral, Green = Ground
For 220 volt unit: Black = L1, White = L2, Green = Ground
International Units: Brown = L1, Blue = Neutral, Green with Yellow Stripe = Ground
Unit is shipped with a blunt cord. If required, installation of a UL approved plug
should be done by a qualified electrical contractor.
Air Handler
activTek INDUCT 5000 - Min. 10” x 10”
activTek INDUCT 10000 - Min. 12” x 12”
INSTALLATION CLEARANCES

6
INSTALLING THE UNIT
1
1. Find the optimal position downstream from the air handler. Ensure location in
duct has enough room for the mounting plate. It is recommended for maximum
effectiveness that the unit be placed as close to the air handler as possible.
PLEASE NOTE: The illustrations are shown installing an activTek INDUCT 10000. The
procedures shown in this manual apply to both units, unless otherwise indicated.
2
2. Using the appropriate template
included, mark location for
installation.
3
3. Using a 4" (4 inch) hole saw, cut
opening(s) into ductwork.
Cut the second hole for
activTek INDUCT 10000 only.
4
4. Place the mounting plate squarely
into place and fasten to ductwork
with sheet metal screws.
5
5. Move ballast assembly to
location and secure to
ductwork with the four (4)
wing nuts provided.
6
6. Unit may be taped with
aluminum HVAC tape to
provide complete seal.

activTek INDUCT 10000
Min. 12” x 12”
activTek INDUCT 10000 - CELL'S HOLE PLACEMENT TEMPLATE

activTek INDUCT 5000 - CELL HOLE PLACEMENT TEMPLATE
activTek INDUCT 5000
Min. 10” x 10”

7
WIRING THE UNIT
1
1. Connect wires coming from the activTek INDUCT 5000/INDUCT 10000
unit to the fan relay as follows:
Note: Disconnect power at the breaker or fuse panel before servicing unit.
2
2. Connect the unit to the load side of the proper fan relay.
3
3. Be sure to ground the ballast by securing the unit to
the metal surface of the AC unit or power box.
4
4. Check indicator light for proper operation with fan on.
NOTE: All units come standard with a blunt cord.
WARNING: Hard wiring unit into HVAC system should be done by a
licensed HVAC installer or qualified electrical contractor only.
120 Volt Unit:
Black Wire L1
White Wire Neutral
Green Wire Ground
220 Volt Unit:
Black Wire L1
White Wire L2
Green Wire Ground
International Unit:
Brown Wire L1
Blue Wire Neutral
Green with
Yellow Stripe Ground

8
REPLACING THE ACTIVEPURE CELL(S)
1
1. Disconnect power at the breaker or
fuse panel before servicing unit.
2
2. Remove the activTek INDUCT ballast
assembly by removing the four (4)
wing nuts and sliding the unit out.
3
3. Remove the two bolts on either
side of the ActivePure Cell to
remove the cell from the ballast
assembly.
Note: Disconnect power at the breaker or fuse panel before servicing unit.
4
4. Replace ActivePure Cell by
reversing steps 1-3.
Replace the ActivePure Cell when the ActivePure Cell UV lamp no longer functions, or
every three (3) years, whichever comes first.
CAUTION: NEVER ATTEMPT TO CHECK OPERATION OF THE ACTIVEPURE
CELL(S) BY DIRECT OBSERVATION. SEVERE EYE DAMAGE CAN RESULT. USE
THE INDICATOR LAMPS ON THE BOTTOM OF THE UNIT HOUSING ONLY.

9
REPLACING THE BALLAST
2
2. Open the ballast housing by
removing the four (4) screws
then removing cover.
3
3. Remove the two (2) nuts on the
top and bottom side of the ballast
to pull ballast from assembly.
Note: Disconnect power at the breaker or fuse panel before servicing unit.
4
4. Remove the wires (activTek
INDUCT 10000 - 8 wires, INDUCT
5000 - 6 wires) from ballast by
pressing a small screwdriver into
the wire release.
Replacement of the Ballast may be necessary if after replacing the ActivePure Cell(s) the
lamp still does not become active.
CAUTION: NEVER ATTEMPT TO CHECK OPERATION OF THE
ACTIVEPURE CELL(S) BY DIRECT OBSERVATION. SEVERE EYE DAMAGE
CAN RESULT. USE THE INDICATOR LAMPS ON THE BOTTOM OF THE
wire release
1
1. Disconnect power at the breaker or
fuse panel before servicing unit.

10
REPLACEMENT PARTS LIST
Part Name Part Number
ActivePure Cell (14 inch) US70955
120/220 Volt Ballast US70956
7
7. Replace cover and secure
with the original four (4)
screws.
8
8. Reconnect power and check
for proper operation (UV
indicators should be lit when
in operation).
5
5. Place new ballast into original
location and fasten the two (2)
locking nuts into place.
6
6. Return wiring to its original
locations on the ballast.
REPLACING THE BALLAST (CONTINUED)

11
Please do not throw a used ActivePure Cell into the
garbage. The special germicidal UVX bulb used in the
activTek INDUCT 5000/INDUCT 10000 contains a
very small amount of mercury. You may return your
used ActivePure Cell to activTek for proper disposal.
Send the used Cell post paid to:
DISPOSAL OF THE ACTIVEPURE CELL
activTek Environmental
ActivePure Disposal
55 Marley Drive
Greeneville, TN 37743
Did you forget to register your activTek INDUCT 5000/INDUCT 10000
by activTek Environmental?
By registering, you’ll activate your warranty and your privacy is guaranteed. Just fill out
your warranty card and drop it in the mail.
WARRANTY INFORMATION
This product is of solid state construction and is warrantied by
activTek Environmental
310 T. Elmer Cox Drive
Greeneville, TN 37743
to the original purchaser, depending on model, to be free from defect in materials and
workmanship for a limited time.
Length of warranty will vary depending on model. See warranty card for specific details.
If you have any questions concerning your activTek INDUCT 5000/INDUCT 10000,
please see your local activTek Distributor.
For help, visit www.activTek.net.
This equipment has been tested and found to comply with the limits for Industrial, Scientific,
and Medical Equipment (ISM), pursuant to Part 18 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy,
and if not installed and used in accordance with the instructions, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
FCC STATEMENT AND USER INFORMATION