ACV HeatMaster 60 N User manual

8
BOILER ROOM
Important
•Keep vents free at all times.
• Do not store inflammable products in the boiler room.
• Do not store corrosive products near the boiler, such as paints,
solvents, chlorine, salt, soap and other cleaning products.
• If you smell gas, do not switch on the light or light a flame.Turn off
the mains gas tap at the meter and inform the appropriate
services immediately.
Access
The boiler room must be large enough to allow good access to the
boiler.The following minimum distances are required around the boiler:
- front 500 mm
- side 100 mm
- behind 150 mm
- above 700 mm
Ventilation
The boiler room must be fitted with top and bottom vents sized
according to the table below or to current regulations.
The table below gives an example conforming to the Belgian standards.
Other countries should refer to their own standards.
Base
The base on which the boiler rests must be made of non-combustible
materials.
CHIMNEY CONNECTIONS
IMPORTANT
Boilers must be installed by an approved heating
engineer, in accordance with the prevailing local
standards and regulations.
Flue size should not be less then the outlet size of the
boiler.
Chimney connection type: B23
The boiler is connected to the chimney by a metal pipe rising at an
angle from the boiler to the chimney.
A flue disconnection piece is required.
This must be easy to remove to give access to the flue pipes when
servicing the boiler.
Note:
Regulations vary from country to country therefore
the table above is intended only as a guide.
Due to the high efficiency of our boilers, the flue gasses
exit at low temperature. Accordingly, there is risk that
the flue gasses could condense, which could damage
the chimney. In order to avoid this risk, it is strongly
recommended that the chimney be lined.
INSTALLATION
Ventilation 60 N 70 N 100 N 150
Jumbo
Min. fresh air
requirement m3/h 126 126 194 278
Bottom dm22.11 2.11 3.20 4.8
Top dm22.0 2.0 2.0 2.0
Chimney 60 N 70 N 100 N 150
minimum flue diameter Jumbo
E = 5 m Ø F min. mm 189 189 234 286
E = 10 m Ø F min. mm 159 159 178 250
E = 15 m Ø F min. mm 150 150 150 250
A
B
F
D
C
E
A. Top vent
B. Bottom vent
C. Draught regulator
D. Inspection window
E. Height of lined chimney
F. Chimney diameter

9
INSTALLATION
Balanced flue boiler connection type: C
•C13: concentric horizontal connection
•C33: concentric vetical connection
•C53: parallel chimney connection
•C63: concentric vertical connection without terminal (only in
Germany and Luxembourg).
C53
C13
C33
2 m min.
150 min.
120
Maximum length concentric : 6 metres
Maximum length parallel : 12 metres
Note: a 90 degree bend = 1 metre equivalent length
A condensation drain outlet must be fitted close to the boiler to prevent condensation products from
the chimney running into the boiler.
To avoid condensation water running out of the terminal, all horizontal flue runs must fall back
towards the boiler.

10
INSTALLATION
Example of heating + storage connection
Recommended for applications requiring a high peak flow.
Example of series connection
Preferable for high temperature applications with up to three units.
Example of parallel connection
Recommended for applications with a high continuous flow.
DANGER!
As a safety measure against scalding, we
strongly recommend installing a thermostatic
mixing valve.
123
4
5
26
7
8
9
10
11
I
O
I
O
I
O
I
O
I
O
I
O
I
O
I
O
HOT WATER CONNECTIONS
Pressure reducing valve
If the mains water pressure is greater than 6 bar, a pressure reducing
valve must be fitted.
Expansion relief valve
The tank expansion relief valve must be ACV approved and
calibrated to a maximum of 7 bar. The valve discharge must be
connected to the drain.
Hot water expansion vessel
A hot water expansion vessel must be installed.
Hot water circulation
If the tank is situated a long way from the point of use, then
installing a recirculation loop can provide a faster supply of hot water
to the outlets.
Temperature and pressure relief valve
If using the HeatMaster as an unvented hot water unit, in some coun-
tries, a temperature and pressure relief valve must be
fitted - consult your ACV stockist for assistance.
Example of hot water connection with thermostatic mixer
1. Stop cock
2. Non-return valve
3. Pressure reducing valve
4. Expansion relief valve
5. Hot water expansion vessel
6. Hot water secondary pump (it fitted)
7. Thermostatic mixing valve
8. Drawoff tap
9. Drain cock
10. Stop cock for cleaning
11. Temperature relief valve (UK-only)

11
INSTALLATION
HEATING CONNECTION
The HeatMaster has two connections at the rear that can be used to
connect a central heating circuit. Connecting a heating system may
reduce the domestic hot water performance.
Expansion
The HM 60 is fitted with an 8 litre expansion vessel. HM 70/100
models are fitted with two 10 litre expansion vessels, and the
HM 150 Jumbo is fitted with four 8 litre expansion vessels. These
expansion vessels are sized for hot water operation only.If a heating
system is connected to the primary circuit, calculate the expansion
capacity necessary for the total volume of the heating system.(Refer
to the technical instructions from a relevant manufacturer of expansion vessels).
Example of a single circuit connection
1. 3-way valve
2. Heating pump
3. Non-return valve
4. Isolating valves
5. Safety valve set to 3 bar with pressure gauge
6. Expansion vessel
7. Drain cock
8. Controller
14 2
6
4
3
5
8
I
O
7
WARNING
The pimary safety valve is supplied with a plastic tube
connected to the discharge outlet - this is for test
purposes only and should be removed. The safety
valve should be connected to a drain using a metallic
pipe eg. copper.
OIL SUPPLY CONNECTIONS - ACV BM BURNERS
(If another make of buner is fitted please refer to that manufacturers technical
manual)
Installation without return
Installation with return
H
max 4m
L1
L1
L1
H
H
max 4m
L (m) (L = H + L1)
H (m) Ø int. 8 mm Ø int. 10 mm
0.5 10 20
120 40
1.5 40 80
260 100
L (m) (L = H + L1)
H (m) Ø int. 8 mm Ø int. 10 mm
035 100
0.5 30 100
125 100
1.5 20 90
215 70
28 30
3.5 6 20

12
ELECTRICAL CONNECTIONS
Power supply
The boiler operates with a 230 V - 50 Hz single phase supply.
A double pole isolator with a 6 amp fuse or a 6 amp MCB must
be fitted outside the boiler to allow power to be shut off during
servicing and before any repairs are carried out on the boiler.
Conformity
Boiler installation must comply with the prevailing local standards
and legislation.
Safety
The stainless steel tank must be earthed separately.
The power to the boiler must be switched off before
any work is carried out.
WIRING DIAGRAM
HeatMaster wiring diagram legend
60 N, 70 N, 100 N (page 13) and 150 Jumbo (page 14)
1. 230 V power connection plug
2. On/off switch
3. Temperature high limit cutoff indicator (except HM 150 Jumbo)
4. Manual reset high limit thermostat
5. Primary circuit low water pressure indicator
6. Low water pressure switch
7. Time clock
8. Summer/winter switch (except HM 150 Jumbo)
9. Hot water priority link (except HM 150 Jumbo)
10. Burner lockout indicator (except HM 150 Jumbo)
11. Room thermostat connection (option)
12. Central heating pump
13. HeatMaster shunt pump
14. Burner plug connector
15. Water flow switch connection (option)
16. Thermal reset high limit thermostat 95 °C
17. Control thermostat
18. 230 V servicing socket (only HM 150 Jumbo)
19. Relay (only HM 150 Jumbo)
INSTALLATION
Electrical connection HeatMaster 60 N, 70 N and 100 N
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
119
L1 N T1 T2 S3 B4
L1 N T1 T2 S3 B4
L1 N
L1 N
O
I
1
2
3
4
5
6
7
8
10
12 13
14
15
16
17
21
C
12
P12
C
12
C
54
3
103 °C
95 °C
0 - 90 °C
Y/Gr
Br
Y/Gr
Y/Gr Or
Or
W
R
B
BB
Or
B
B Y
G
Gr
Y/Gr
Y/Gr
Br
B Y
G
Gr
Y/Gr
Or
G
G
G G
B
B
Or Or
B
B
B
B
Br
B
B
G
Y/Gr
B
Br
Y/Gr
Br
B
Or
Or Br Bk
B
B
B
Bk
W
Pk
Bk
W
PkW
B. Blue
Bk. Black
Br. Brown
G. Grey
Gr. Green
Or. Orange
Pk. Pink
R. Red
V. Violet
W. White
Y. Yellow
Y/Gr. Yellow / Green

13
INSTALLATION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
L1 N T1 T2 S3 B4
L1 N T1 T2 S3
1 3 5
42
1
12
12
220/240V
~50 Hz
ph n
C
21
C
C
C
1
A2
A1
A1
A2
11 61
954
4
16
17
2
19
7
6
5
13
103 °C
95 °C
10 - 100 °C
6,3 A
14
18
12
11
15
Electrical connection HeatMaster 150 Jumbo
Y/Gr
Br
W
Pk
G
B
Or
Br
Bk
B
BR
R
Or
W
W W
V
Or
VBk
Bk
B
B
Bk Bk
B
Y/Gr
B
B B
Br
Br Br
Br
B
Br
B
R
Y/Gr
RBr
B
Or
B
Or
B
B
Br
R
Bk
B B
W
Bk
Or
Y/Gr
Br
W
B
Or
Br Y/Gr
Y/Gr
W
R
RB
Bk
BB
B
Y/Gr
Bk
Bk
W W W
Br
W
W
Bk
Pk
Br
B
B
Br
W
W
Br
Br
R
B
Br
Or
Bk
Br Br
G
B B
W
B. Blue
Bk. Black
Br. Brown
G. Grey
Gr. Green
Or. Orange
Pk. Pink
R. Red
V. Violet
W. White
Y. Yellow
Y/Gr. Yellow / Green
Boiler run
230V signal connections
Burner lock out
High temperature