Adexa IBT Series User manual

IBT SERIES USER MANUAL
All Rights Reserved, Adexa Direct ©2018
1
IBT (12-22-32-42-64-80-100-140-200-300)
PLANETARY MIXER
USER MANUAL

IBT SERIES USER MANUAL
All Rights Reserved, Adexa Direct ©2018
2
INDEX
1INTRODUCTION.............................................................................................................. 3
2HANDLING AND TRANSPORTATION ........................................................................ 4
3PRESENTATION..............................................................................................................6
4INSTALLATION AND OPERATION .............................................................................7
4.1 OPERATION.............................................................................................................................. 8
4.2 DAILY OPERATION ................................................................................................................... 9
5MAINTENANCE............................................................................................................. 10
6LOADING DIMENSIONS AND TECHNICAL SPECIFICATIONS............................11
7MIXING CAPACITIES...................................................................................................12
8EFFICENT USAGE IN TERMS OF ENERGY CONSUMPTION................................12
9SPARE PARTS LIST.......................................................................................................13
9.1 LIFT GROUP SPARE PARTS LIST.............................................................................................. 13
9.2 PLANET SYSTEM SPARE PARTS LIST....................................................................................... 14
9.3 FRAME GROUP SPARE PARTS LIST......................................................................................... 15
10 ELECTRICAL CIRCUIT SCHEMATIC ........................................................................ 16
11 SOLUTION TABLE FOR POSSIBLE ERRORS ........................................................... 18
12 ABOUT USAGE ERRORS .............................................................................................19
13 LIFE TIME OF THE PRODUCT....................................................................................19
14 ISSUES ABOUT WARRANTY......................................................................................20

IBT SERIES USER MANUAL
All Rights Reserved, Adexa Direct ©2018
3
1INTRODUCTION
Dear User,
Thank you for chosing Adexa.
❖Presentation of IBT SERIES PLANETARY MIXER, preparation of
operation, usage, information about cleaning and maintenance is described
in this manual.
❖This manual has been drawn up in order to provide the customer with all
information about the machine and relevant standards, as well as use and
maintenance instructions that allows the appliance to be used at its best,
keeping efficiency integral over time.
❖This manual must be conserved and kept integral until disposal of the
machine.
❖This manual is to be provided to people using the machine and for its
periodic maintenance.
USERS ARE RESPONSIBLE FOR IMPROPER USE OF THIS MANUAL !
1.Model : IBT 64-VE
2.Serial Number :
Adexa Direct Ltd.
Address: Unit 1 White Lane Farm, Tongham, Surrey, GU10 1BU
Tel : [phone]
www.adexa.co.uk - [email protected]

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2HANDLING AND TRANSPORTATION
Your machine has been delivered to you in a way that is packaged on a pallet. The
transport of the machine must be done as shown in the picture above, another way of
transport can cause damages on your machine.
❖While the goods are transported, it shouldn’t be left suspended (hang in the air)
and transport should be done with suitable equipments.
❖Sizes and weights of the machines are given in the Technical Specifications
section.
❖Blanks, holes, arms and parts located on the machines should not be used for
transport. Transport way except for the schema can cause damages to machine.
❖To prevent any work accidents while transporting the machine, strictly obey the
rules of Occupational Health and Safety. Do not move it without taking necessary
security precautions.
❖Responsible staff in transport has to use safety equipment such as hard hat
(helmet), gloves, steel toe shoes.
❖By considering weight of the machine, appropriate equipments must be used for
the transport. Before moving, the weight of the machine, external dimensions,

IBT SERIES USER MANUAL
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lifting points and center of gravity must be carefully checked.
❖Before moving machinery, the dimensions of the door or partition should be
checked whether it is appropriate.
❖Operations such as acceleration and braking while lifting and handling the
machine must not be done in a manner harmful to employees.
❖Machine should not be lifted and moved except for the above schema.
❖Check the packaging and the product if it is damaged during shipping. If there
have been any damage during transport, report to shipping company, insurance
company and Dirmak.
❖Certainly take photo various angles of the damaged machine. It is necessary for
the authority to define problem.
❖Take out by checking packaged machine and if there is related equipment.Check
the bill of consignment if the materials are sent full. Please inform Dirmak for
any missing material.
❖Packaging must be opened by authorized personnel who knows the product.
❖Never put the load on the machine.

IBT SERIES USER MANUAL
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3PRESENTATION
This introduction manual concerning informations for the installation, operation and the
maintenance of the planetary mixers which are produced by DİRMAK.
Main parts of the machine:
1. Bowl (made from stainless steel sheet)
2. Apparatus
3. Reduction and transmission system
4. Driving motor
5. Command and safety system
6. Frame
OPERATION OF THE MACHINE
This type of machines are used to mix several of food materials homogeneously.
The apparatus which is turned by main driving motor, mixes the food in the bowl until
it is taken appropriate shape.
Machine has to fill in according to its capacity.

IBT SERIES USER MANUAL
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4INSTALLATION AND OPERATION
- When the machine is delivered, it should be controlled if there is any visible damage
on it because of transport.
- Please report to producer if there is visible damage or missing part.
- Place the machine in miter on the flat floor on its four feet properly in accordance
with the operation regulations.
Electrial Connections :
- Connect the electricity according to the values described on the label.
WARNING: Cut and lock the electricity before making electricity connection.
WARNING: Connect circuit braker plug for each machine.
WARNING: Do not operate the machine without residual current relay and
earthing.
WARNING: Check the apparatus for turning arrow directions which shown on
bowl.

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4.1 OPERATION
In this part, all information and instruction have been given in order to operate the
machine. Operator must know these instructions before using it.
OPERATION CONTROL AND INDICATORS
-Start ( Green Button ): Provides to start operation of the.machine.
-Time Relay (Timer): Provides to operate the machine in set time, and stops
automatically at the end of the cycle.
-Emergency Stop ( Red Mushroom Button ): Stops operation. Turn the button and re-
operate.
- Protector Switch: Provides not to operate if protector is not closed. It is designed for
the safety of operator.
-Bowl Switch: Provides non-operation if the bowl is not in operation position.
- Speed Switch: Makes the selection of the motor speed.

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4.2 DAILY OPERATION
-Control the machine if it is clean, if not clean it properly.
-Close the circuit breaker.
-Load according to function of the work and the capacity of the machine.
-Put the dust mask on while loading flour into the bowl.
-While loading flour, prevent dispersion of the flour by putting little distance
between flour bag and bowl.
-Install all the protectors its place and close it.
WARNING:Do not disable the protectors designed for operation safety.
WARNING: Do not move the machine during operation .
WARNING: Do not put anything on the machine during operation.
WARNING: Do not touch moving parts of the machine during operation.
WARNING: Clean the machine when operation is completed. Do not use
hard material for cleaning the machine, otherwise your machine will be scratched
and will lose its hygienic features.

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5MAINTENANCE
This section describes the regular maintenance work to be done. When these
maintenaces are carried out:
-The machine performs the mixing efficiently.
-Food products prepared by the machine becomes suitable to human health.
-The machine will be long-lasting.
-Minimum time lose due to malfunction
-Prevents small malfunctions before being grave.
Periodic Maintenance:
Per Weekly:
- Clean the outer surface with warm water.
- Clean bowl and spiral by plastic or horse-hair made brush and take off the
remaining.
Per monthly:
- Control the tension of the V belts
- Control the connection bolts.
Your machine will serve you without any problem for a long time if you carry on the
periodic maintenance regularly. Apply to our authorized service if any error occurs.
WARNING: Do not perform any maintenance while machine is working.
WARNING: Disconnect electricity before starting any maintenance.
WARNING: The ball bearings do not need any greasing. Do not grease.

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6LOADING DIMENSIONS AND TECHNICAL
SPECIFICATIONS
TYPE
BOWL
VOLUME LT
MOTOR
(KW)
DIMENSIONS
(CM)
WEIGHT (KG)
IBT 12-VE
10
0,55
45 x 60 x 80
70 kg
IBT 22-33
20
0.5-0.7-0.9
55 x 75 x 140
120 kg
IBT 22-VE
20
1,5
55 x 75 x 140
120 kg
IBT 32-33
30
0,5-0,7-0,9
71 x 77 x 140
200 kg
IBT 32-VE
30
1,5
71 x 77 x 140
200 kg
IBT 42-33
40
1-1,5-1,85
70 x 85 x 150
245 kg
IBT 42-VE
40
3,0
70 x 85 x 150
245 kg
IBT 64-33
60
1-1,5-1,85
70 x 85 x 150
250 kg
IBT 64-VE
60
3,0
70 x 85 x 150
250 kg
IBT 80-33
80
1,5-2,0-2.5
75 x 100 x 160
300 kg
IBT 80-VE
80
4,0
75 x 100 x 160
320 kg
IBT 80-VEL
80
4,0+0,55
75 x 100 x 160
320 kg
IBT 100 VEL
100
5,0 + 0,55
125 x 135 x 200
350 kg
IBT 140 VEL
140
7,5 + 0,55
135 x 155 x 210
700 kg
IBT 200 VEL
200
11 + 0,75
160 x 160 x 220
1.500 kg
IBT 300 VEL
300
15 + 1,1
160 x 160 x 220
2.700 kg
IBT 300 DC
300
15+4
160 x 180 x 310
3.200 kg

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7MIXING CAPACITIES
MODEL
BOWL
VOLUME
BREAD
DOUGH
PIE
DOUGH
CREAM
CHOCOLAT
EGG
WHITE
MAYONNOISE
IBT 12
10 L
5 kg
3,5 kg
2 lt
14 doz
0,45 lt
3 lt
IBT 22
20 L
12 kg
8 kg
4 lt
27 doz
0,9 lt
6 lt
IBT 32
30 L
18 kg
12 kg
6 lt
43 doz
1,3 lt
8 lt
IBT 42
40 L
24 kg
16 kg
8 lt
55 doz
1,8 lt
12 lt
IBT 64
60 L
36 kg
24 kg
12 lt
85 doz
2,55 lt
16 lt
IBT 80
80 L
48 kg
32 kg
16 lt
110 doz
3,6 lt
24 lt
IBT 100
100 L
60 kg
40 kg
20 lt
140 doz
5 lt
32 lt
IBT 140
140 L
100 kg
56 kg
28 lt
195 doz
6,7 lt
40 lt
IBT 200
200 L
120 kg
80 kg
40 lt
280 doz
10 lt
60 lt
IBT 300
300 L
180 kg
120 kg
60 lt
420 doz
15 lt
90 lt
8EFFICENT USAGE IN TERMS OF ENERGY
CONSUMPTION
Do not use machine when it is unloaded.
Do not overload the machine to not harm it.

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9SPARE PARTS LIST
9.1 LIFT GROUP SPARE PARTS LIST
Picture
Description
Picture
Description
1
Segment
9
Unstable Piece
2
Lever
10
Bolt
3
Wedge
11
Fork
4
Arm
12
Bowl Arm
5
Hedge
13
Crom Sheet
6
Bolt
14
Sledge
7
Unstable Piece
15
Plate
8
Calibration
Rod
16
Bolt

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9.2 PLANET SYSTEM SPARE PARTS LIST
Picture
Description
12
Ball bearing
13
Internal bush
14
Segment
15
Ball bearing
16
Internal bush
17
Plastic gear
18
Wedge
19
Internal bush
20
Ball bearing
21
Segment
22
Pivot
Picture
Description
1
V pulley
2
Wedge
3
Ball bearing
4
Segment
5
Frame of gear
6
Pin
7
Cover
8
Ball bearing
9
Geared pivot
10
Ball bearing
11
Exantric frame

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9.3 FRAME GROUP SPARE PARTS LIST
Picture
Description
10
Bolt
11
Frame
12
Guide
13
Bolts
14
Grid
15
Electric Box
16
Cover
17
Bolts
18
Plastic ped
Picture
Description
1
Bolts
2
Cover
3
Cover
4
Bolts
5
V pulley
6
Wedge
7
Bolts
8
V belt
9
Motor

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10 ELECTRICAL CIRCUIT SCHEMATIC
IBT 22-32-42-64-80

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IBT 12-22-32-42-64-80VE
S:Switches
KT:Timer Relays
SB:Push Buttons
TM:Mechanical timers
KM:Main Contactors
FU:Fuses
KA:Auxiliary Contactors
FT:Thermic Relay
L:Lamps
QS:Circuit Breakers

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11 SOLUTION TABLE FOR POSSIBLE ERRORS
BREAKDOWN
REASON
SOLUTION
Machine doesn’t
work.
Energy does not
come to machine.
Check the supply voltage.
Supply fuse blown.
Check the fuse.
Engine heat blown.
Wait thermal cool, and swicth
on
Circuit breaker is
open.
Close circuit breaker.
Engine working
noise is coming,
but it is not
suitable
One of the feeding
phase is missing.
Check phase one by one.
Drive belts are
missing or loose
Check the belt tension.
There is a congestion
in the mechanical
movement
Turn off energy! and check
manually whisk-dough hook-
aluminium beater . Inform
technical service if there is
congestion.
Machine receives
energy bu the
machine is not
activated.
Engine heat is blown
Wait for thermal cooling and
switch on.
Safety Switches are
not active.
Make sure that the bowl is
above and protective closed.
Switch mechanical
adjustment damaged
or broken.
Contact with technical service.
Defective part in the
control circuit
(contactor-thermal-
Button-etc ..)
Contact with technical service.

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12 ABOUT USAGE ERRORS
•Usage errors cause shorten device’s life by damaging to product.
•Engine may be stopped in case of brown out or overloaded.In such
situation push the stop button and unload the material , before start it,
please wait the cool down of the engine.
•Please close the protection cap carefully to not harm it.
13 LIFE TIME OF THE PRODUCT
Life time of the product is 10 years, under the condition of recommended using
instractions.

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14 ISSUES ABOUT WARRANTY
TO PAY ATTENTION ABOUT WARRANTY
❖Damages and malfunctions caused by misusage,
❖After delivered to the buyer, damages and malfunctions occurring during
loading,
❖Damages and malfunctions caused by extraordinary events such as fire,
❖Damages and malfunctions caused by different voltage usage from the
voltage stated on the label of the product and absence of grounding,
❖After delivered to the buyer, incorrect intervention to malfunction, using a
destructive substances,
❖Accident, neglect, improper use of uninformed persons, damages occured
on the outer surface.
MACHINE WILL BE OUT OF WARRANTY IF ABOVE WRITTEN
CONDITIONS OCCUR.
PLEASE USE IN COMPLIANCE WITH THE INSTRUCTION MANUAL.
MANUFACTURER COMPANY; SELLER COMPANY;
TITLE:DİRMAK MAKİNA SAN.ve TİC. LTD. ŞTİ. TITLE:
ADDRESS : Itob Organize Sanayi Bölgesi 10025 SOK. ADDRESS:
NO: 7 Menderes / İzmir - TÜRKİYE PHONE:
PHONE:[phone] 264 12 43 FAX:
FAX:[phone] INVOICE DATE:
TYPE OF PRODUCT: INVOICE NO:
APPROVAL DATE OF DOCUMENT: AUTHORIZED SIGNATURE STAMP:
DOCUMENT NUMBER:
AUTHORIZED SIGNATURE STAMP: