Adey MagnaClean CP1-03-01123 User manual

Installation and servicing
Information
For more information on the installation and servicing of ADEY’s MagnaClean, call 01242 546717.
Alternatively, visit www.adey.co.uk
Technical specifications
MagnaClean
Maximum working pressure: 10 bar
Maximum working temperature: 100°C
Casing
Material: 304L Stainless steel
Shape: Single inlet/outlet, 1¼” BSPT drain plug
Lid Seal: EPDM
Drain
1¼” BSPT drain hole
Gaskets
Material: EPDM
Size: PN16
Inlet/outlet
Size options: 2”, 3’’, 4”, 6”
Flanges: PN16
2’’ 18mm, 4 bolt holes
3’’ 15mm, 8 bolt holes
4’’ 15mm, 8 bolt holes
6’’ 18mm, 8 bolt holes
Magnets
Material: High power, ‘rare earth’ high intensity core
Sleeve: 304L Stainless steel
Lengths: 179mm, 206mm, 229mm, 259mm
Diameter: 25mm
Sight glass
Weld material: DIN1.4404 stainless steel
Collar nut: DIN1.4301/DIN1.4307 stainless steel
Glass: Toughened soda lime to BS3463
Product side seal: EPDM
Outer seal: Non-asbestos fibre (Klingersil C4400)
MagnaClean manufactured to EN 13445 : 2009
Service guarantee
MagnaClean will provide years of protection maintaining
the high efficiency of your heating system and result in
financial benefit and increased system reliability.
The product is backed by a two year guarantee.
MagnaClean
Product Code Filter Diameter
(mm)
Inlet size
(mm / ‘‘ )
No. of magnetic
rods
Casing volume
(litres)
CP1-03-01123 160 50 / 2’’ 5 3.3
CP1-03-01124 210 80 / 3’’ 6 7.08
CP1-03-01125 216 100 / 4’’ 7 8.18
CP1-03-01126 324 150 / 6’’ 9 26.37
Telephone: [phone] Email: [e-mail]
www.adey.co.uk
Produced from recycled material A carbon neutral company
Servicing instructions
Check the MagnaClean sight glass for build-up of
black iron oxide. If a service is required, turn off the
boiler and isolate the electrics. Turn off the isolations
valves on either side.
Unscrew the black retaining knobs on the
MagnaClean lid.
Using the handle, carefully lift out the magnetic cores
and remove from the stainless steel housing.
Take care not to knock or drop the magnetic cores as
this can result in damage.
Connect hose to the 1¼” drain valve and open the
valve or place a bucket underneath and remove the
drain plug.
Slightly open the inlet isolation valve, leaving the
other valve closed, and allow the deposits to drain
through.
Once drained, close the valve and drain point, i.e.
turn off the drain valve or replace the plug.
Replace the magnetic core and tighten the black
retaining knob – Hand tighten only.
Re-open the isolation valves to complete the process.
Use the MagnaClean air-vent to bleed air from the
unit.
Follow the simple steps below when undertaking a service on the MagnaClean in-line filter:
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For latest prices and delivery to your door visit MyTub Ltd - www.mytub.co.uk - [email protected] 0844 556 1818

Installation instructions
MagnaClean®is an incredibly powerful magnetic
filtration range designed to tackle demanding
light commercial heating systems through to heavy
industrial applications.
The exceptional design characteristics and
high quality production of MagnaClean make
installation and ongoing maintenance extremely
straightforward.
Correct installation and servicing is essential to
ensure optimum operating performance and a
longer operational life for the system.
Flexible magnetic
filtration options
MagnaClean’s powerful and proven magnetic
filtration capability and robust design make
it ideal for the broadest range of commercial
heating and ventilation systems.
As can be seen in the following diagrams, MagnaClean provides
a number of installation solutions in terms of unit size and location.
The typical HVAC system illustrated identifies two of these options within the various circuits.
K
H1
J
G
H2
C
A
B
E
L No. of M
D
D
E
F
C
B
A
3 2 1 5
C
D
4 6 7 8
A
B
D
E
F
C
B
A
3 2 1 5
C
D
4 6 7 8
A
B
Drawn
Unless Otherwise Stated:
0 - ±0.5
0.X - ±0.2
0.XX - ±0.1
angular tols. ±0.1°
Size:
Rev
Scale:
COMMERCIAL FILTER
GENERIC SIZE
INFORMATION
Title: DWG NO.
NTS
1 of 1
A3
Material:
Finish:
Checked By
Date:
Phone: [phone]
Email: [email protected]
This drawing remains the property of
ADEY Ltd. and must not be
copied or passed to a third party
without written permission.
Adey Ltd.
Gloucester Road
Cheltenham
GL51 8NR
Change No Change No
Drawn
Date:
Checked By
Rev Drawn Rev
Checked By
Date:
Change No
Sheet:
Professional Heating Solutions
E
F
Tolerances
For chiller systems, it is recommended that a MagnaClean is installed on the return of the system before the chiller.
Step by step guide to installation
Follow the illustrations and measurements for easy installation of MagnaClean. There are four key steps to
successful installation:
Step 1
Use the measurements table to identify the correct length of pipework to be cut-out, allowing for your
isolation valves (refer to measurement A). We recommend installing on the primary circuits on the return to
the boiler. Ensure to leave enough room above the MagnaClean to access and remove the magnets easily
during servicing.
Step 2
Install the isolation valves and connect the two PN16 flanges to the isolation valves.
Step 3
Install MagnaClean, ensuring that all fittings are aligned correctly and secure, integral lifting eyes are
provided for safe working practice. Install a fixed drainage pipe and drain valve to the 1¼” BSPP drain point
at the base of the unit. Alternatively, remove the drain plug and connect to a drain hose when servicing.
Step 4
Having checked the installation, run the system for a period of time. Ensure the isolation valves are fully open
and there are no leaks.
ADEY product
code Description
Filter
diameter
(mm)
Inlet
size
(mm)
No. of
magnetic
rods
Measurement (mm)
A B ØC ØD ØE F G H1 H2 J ØK L M
CP1-03-01123 2’’ filter 160 50 5 262 18 245 165 60 125 51 291 253 -9.5 160 18 4
CP1-03-01124 3’’ filter 210 80 6 330 15 295 200 92 160 60 331 278 2.5 210 18 8
CP1-03-01125 4’’ filter 216 100 7 360 15 299 220 113 180 72 347 303 15.5 216 18 8
CP1-03-01126 6’’ filter 324 150 9 470 18 430 285 164 240 73 446 333 2 324 22 8
Measurements table
Installation with a
Low loss header
Installation with Cascade (zoned) system
* Postition A is the recommended best practise installation option. Position B could be added in as an
option to further protect the system.
Installation with a
Plate to plate
Pressure differential flow
A
B
B
N.B. Flow analysis created with CFD
For latest prices and delivery to your door visit MyTub Ltd - www.mytub.co.uk - [email protected] 0844 556 1818