Metso LOKOTRACK LT110C User manual

LOKOTRACK LT110C
INSTRUCTION MANUAL
140675-EN

02/2011 EN LT110C INSTRUCTION MANUAL 0-1
LOKOTRACK LT110C CHAPTER 0
This Instruction Manual is valid for Lokotrack LT110C primary crushing unit manufactured by Metso
Minerals beginning from the year of 2008. Lokotrack LT110C is a track-mounted, self-propelled diesel
engine powered primary crushing unit.
For additional screen module information, refer to separate manual.
Because of the continuous development of the product, the manufacturer reserves a right to alter the
technical specifications written in this manual, without any advance information. In case of conflicts
between different language versions, the English version of this manual is the original and prevails.
Copyright © 2010 Metso. Printed in Tampere, Finland.
Manufacturer:
Metso Minerals, Inc., Tampere Works
Lokomonkatu 3, P.O. Box 306
33101 Tampere
Finland
Phone: [phone]
Fax: [phone]
email: [e-mail]
www.metso.com

0-2 LT110C INSTRUCTION MANUAL EN 02/2011
CHAPTER 0 - LOKOTRACK LT110C
This Page Left Intentionally Blank.

LOKOTRACK LT110C
1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2 SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 FIRE-EXTINGUISHING EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 WARNING SIGNS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.4 WARNING SIGNS (ANSI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.5 EMERGENCY & REMOTE STOP BUTTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.6 SAFETY AREAS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.6.1 Restricted area during crushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
3 TECHNICAL SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 MAIN DIMENSIONS WITH STANDARD ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.3 MAIN COMPONENTS AND OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.4 ADDITIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.5 HYDRAULICS AND ELECTRIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.6 CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Engine - Caterpillar C13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Feeder - Nordberg TK11-42-2V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Jaw crusher - Nordberg C110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Main conveyor - Nordberg H12-11R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Main conveyor - Nordberg H12-14R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Side conveyor - Nordberg H5-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Side conveyor - Nordberg H6.5-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
4 COMPONENT LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 MAIN COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 ENGINE MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.3 HYDRAULIC PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.4 CONTROL CENTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.5 DRIVE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.6 RADIO CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.7 HYDRAULIC CENTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
TABLE OF CONTENTS

4.8 CONTROL PANEL ON THE WORKING PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.9 HYDRAULIC CABIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.9.1 Hydraulic setting control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.10 CONTROL BOX BLOCK IN THE REAR BEAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
4.11 FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
5 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 DRIVING-IN PERIOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2 BEFORE STARTUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.1 Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.1.1 Refueling with an electric refueling pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.2.1.2 Refueling through the filler cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.2.2 Daily checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.3 Preparing the equipment for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.3 STARTING THE ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.4 CRUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.4.1 Before crushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.4.2 Restricted area during crushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.4.3 Preparing the crushing site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.4.4 Driving to the crushing site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.4.5 Measures before crushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.4.6 By-pass chute. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.4.7 Crusher speed selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.4.7.1 Target speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.4.7.2 Stabile fixed speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.4.8 Feed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.4.8.1 Feeder Automatic Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.4.8.2 Feed Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.4.9 Crusher setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.4.10 Clearing of the jammed main conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.4.11 Removal of the steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.4.12 Crushing site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.4.13 Feeding measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.4.13.1 Loading Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.4.14 Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.5 STARTING THE CRUSHING PROCESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5.6 DURING RUNNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5.7 MOVING ON THE CRUSHING SITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.8 STOPPING THE CRUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.9 SHUTTING DOWN THE ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.10 CONNECTING LOKOTRACK UNITS (INTERLOCK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.11 USING THE PROCESS CONTROL SYSTEM (IC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.12 LEVEL DETECTOR AMPLIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5.13 ENGINE PREHEATER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.13.1 Setting the day of the week and the time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.13.2 Timer use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.13.3 Forced start (manual run). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

6 MOVING AND TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 MOVING ON THE SITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.1 Some hints for turning the LT: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.3 TRANSPORT FROM ONE SITE TO ANOTHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.3.1 Transport equipment needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.3.2 Preparing for a transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.4 DRIVING ONTO/OFF A TRAILER TRUCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
7 PERIODIC MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.3 DAILY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.3.1 Crushers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.3.2 Feeder/grizzly/vibrating chute. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.3.3 Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.3.4 Diesel engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.3.5 Contactors, switches, etc.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.3.6 Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.3.7 Track system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.4 RUNNING-IN MEASURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.5 MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
8 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1.1 Welding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2 HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.2.1 Changing the hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8.2.2 Replacing the hydraulic oil filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.2.2.1 Device pump circuit pressure filter change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.2.2.2 Device pump circuit return oil filter change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8.2.2.3 Crusher Drive Pump Filter Change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
8.3 DIESEL ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.3.1 Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.3.1.1 Checking the oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.3.1.2 Changing the oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.3.1.3 Replacing the engine oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.3.2 Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.3.3 Air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
8.3.4 Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8.3.4.1 Draining the fuel water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8.3.4.2 Replacing the pre-fuel filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8.3.4.3 Replacing the fine fuel filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
8.3.4.4 Pre-filling the fuel system (bleeding). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
8.3.4.5 Fuel tank breather change.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
8.4 REPLACING CRUSHER V-BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8.5 BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
8.5.1 Checking the electrolyte level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
8.5.2 Checking the charge level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
8.5.3 Cleaning the batteries, terminals and cable shoes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
8.6 OTHER ELECTRICAL DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8.6.1 Charging circuit: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8.6.2 Starting circuit: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8.7 CONVEYORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
8.8 TRACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8.8.1 Track gears of the tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8.8.2 Track shoe tightening screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
9 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1 TROUBLESHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
ADDITIONAL INFORMATION
SYMBOL IDENTIFICATION
RECYCLING
NOISE LEVELS

08/2006 LOKOTRACK INSTRUCTION MANUAL 1-1
PREFACE CHAPTER 1
The purpose of this manual is to help the users
familiarize themselves with the equipment and use
it properly.
It includes important references to safe, proper and
economic operation of the equipment. Following
these instructions will help avoid possible danger,
reduce repair costs and breakdowns and increase
the reliability and operating life of the equipment.
This manual must be complemented by instructions
necessary because of existing national mandatory
rules relating to accident prevention and
environmental protection.
A copy of this manual must always be kept at the
equipment’s location and made available to the
operators as required.
In addition to this manual and accident prevention
regulations mandatory in the country of use and at
the equipment’s place of operation, generally
recognized rules for safe and professional operation
must be observed.
This instruction manual must be read and used by
each person who works with the equipment,
typically:
– operating the machine, including
preparatory work, repairing the
malfunctions, cleaning the equipment,
handling materials and accessories
– maintaining the equipment (service,
inspection, repair)
– transporting the equipment.
This instruction manual also contains information
and instructions on alternative and optional
equipment. Normally the machine only has some of
them. Before maintaining and servicing, find out
which alternative and optional equipment your
machine has.
When servicing the main components, note that the
instructions for their use and service are included in
separate instruction manuals.
There may be optional equipment which has
separate instruction manuals. Those manuals must
be read and used by each person who works with
this equipment.

1-2 LOKOTRACK INSTRUCTION MANUAL 08/2006
CHAPTER 1 - PREFACE
This page left intentionally blank.

02/2011 EN LT110C INSTRUCTION MANUAL 2-1
SAFETY CHAPTER 2
2.1 GENERAL
The instructions of the safety guide, these safety
instructions and other manuals for the equipment
must be read and used by each person who works
with this equipment.
Most functions are controlled by the process
control system, which indicates faults or
malfunctioning of the equipment. Therefore, it is
crucial to observe the control system display panel
during startup and operation.
2.2 FIRE-EXTINGUISHING EQUIPMENT
The operator or the owner of this machine must
equip it with an approved dry powder fire
extinguisher with a minimum weight of 6 kg or
with another, corresponding extinguisher. The
extinguisher must be placed in a location where it is
easily accessible even when the covers and lids are
locked. The recommended location is in the
vicinity of the main control panel and the refueling
pump at a height that can easily be reached from the
ground. In that case, the emergency stop button and
on/off switch are also easily accessible. The
extinguisher must be kept in the machine at all
times.
NOTE!
In addition to these unit-specific safety
instructions, the operators of this
equipment must also read the safety
guide with instructions for general
operational safety.

2-2 LT110C INSTRUCTION MANUAL EN 02/2011
CHAPTER 2 - SAFETY
2.3 WARNING SIGNS
The warning signs attached to the equipment must
always be kept readable and clean. Damaged or
loose signs must be replaced at once.
Figure 2-1 The locations of the warning signs
NOTE: Refer to separate instruction manual for
warning sign locations in screen module.
10
1
18
1514
6
10
512 881
16
717 815 19 18
14
15 19
9
3
11
1
4
23
4
23
16
513

02/2011 EN LT110C INSTRUCTION MANUAL 2-3
CHAPTER 2 - SAFETY
Figure 2-2 Warning signs
23 4 567
8910 11 12 13
14 15
16 17 18
19
1

2-4 LT110C INSTRUCTION MANUAL EN 02/2011
CHAPTER 2 - SAFETY
Figure 2-3 The locations of the instruction signs
27
23 24
25
34
41
30
30
32
31
22
21
33
26
28
42
36
38
35
37
20
29 31
27
31
27
43

02/2011 EN LT110C INSTRUCTION MANUAL 2-5
CHAPTER 2 - SAFETY
Figure 2-4 Instruction signs
20 21 22
23 24 25
26 30
27
31
32
28
29
35
36
37
38
33
34
41
42
43

2-6 LT110C INSTRUCTION MANUAL EN 02/2011
CHAPTER 2 - SAFETY
2.4 WARNING SIGNS (ANSI)
The warning signs attached to the equipment must
always be kept readable and clean. Damaged or
loose signs must be replaced at once.
Figure 2-5 The locations of the warning signs (ANSI)
NOTE: Refer to separate instruction manual for
warning sign locations in screen module and in
return conveyor.
10
1
18
1514
6
10
12 881
16
7
17 815 19 18
14
15 19
9
3
11
1
4
23
4
23
16
513
36
38
35
37
17

02/2011 EN LT110C INSTRUCTION MANUAL 2-7
CHAPTER 2 - SAFETY
Figure 2-6 Warning signs (ANSI)
10
4
1
11
16
79
19
14
15
3
2
8
18
35 36 37 38
5
6
13
12
17

2-8 LT110C INSTRUCTION MANUAL EN 02/2011
CHAPTER 2 - SAFETY
Figure 2-7 The locations of the instruction signs (ANSI)
NOTE: Refer to separate instruction manual for
instruction sign locations in screen module and in
return conveyor.
27
23 24
25
34
41
30
30
32
31
22
21
33
28
42
20
29
27
31
27 31
27
26

02/2011 EN LT110C INSTRUCTION MANUAL 2-9
CHAPTER 2 - SAFETY
Figure 2-8 Instruction signs (ANSI)
20 21 22 23 24
25
30
27 28
33
29
31
26
41
34
42
32

2-10 LT110C INSTRUCTION MANUAL EN 02/2011
CHAPTER 2 - SAFETY
2.5 EMERGENCY & REMOTE STOP
BUTTONS
The emergency stop buttons connected to the
process control system stop the engine and the
crushing process after the safety function has been
triggered by pressing the buttons or pulling the
safety wires. The buttons and safety wires in the
conveyors only stop the conveyor in question.
Figure 2-9 Emergency stop buttons
The emergency stop buttons 1,2,3 and 4 as well as
the remote stops 5 and 6 stop the engine. The safety
switches 7 and 8 stop immediately the device in
question, and the process will be stopped according
to the sequence. See figures 2-9 and 2-10.
CAUTION!
The operation of the emergency stop
buttons must be checked weekly.
Reference Description / location Reference Description / location
1 In the control center 3 In the control panel of the working
platform
2 In the hydraulic center 4 On the side of the engine center
31
2
4