Adlee Powertronic AS2-N User manual

ADLEEPOWER
INSTRUCTION MANUAL
GENERAL-PURPOSE INVERTER
THANK YOU VERY MUCH FOR YOUR PURCHASE
OF ADLEE INVERTER ASN SERIES.
PLEASE READ THIS INSTRUCTION MANUAL
BEFORE INSTALLATION OF THE INVERTER.
R

PREFACE
This general-purpose inverter made by ADLEE Powertronic., Ltd.
Read this instruction manual throughly before operation.
This manual will be helpful in the installation, parameter setting,
troubleshooting, and daily maintenance of the AC motor drives. To
guarantee safe operation of the equipment, read the following safety
guidelines before connecting power to the AC drives. Keep this oper-
ating manual handy and distribute to all users for reference.
A. General Precaution
1. There are some covers and shields on this inverter.
Make sure all covers and shields are replaced befor operating this
product.
2. This manual may be modified when necessary because of improve-
ment of the product or changes in specification.
3. Contact your ADLEE representative to order a copy of this manual,
if your manual has been damaged or lost.
4. ADLEE is not responsible for any modification of the product made
by the user, since that will void your guarantee.
B. Safety symbols
Symbols which may appear on the manual
WARNING
Indicates a potentially hazardous situation
which, if not avoided, could result in
death or serious injury to personnel.
CAUTION
Indicates a potentially hazardous
situation which, if not avoided, may
result in minor or moderate injury to
personnel and damage to equipment.
- I -
!

CAUTION
Do not install or operate the driver which is damaged or has missing
parts.
Failure to observe this caution may result in personal injury or equip-
ment damage.
- II -
RECEIVING
INSTALLATION
WARNING
Wiring should be performed only by qualified personnel.
Failure to observe this warning can result in an electrical shock or a
fire.
Only commence wiring after verifying that the power supply is turned
OFF.
Failure to observe this warning can result in an electrical shock or a
fire.
Make sure to ground the ground terminal.
Ground resistance : 100 Ohm or less.
Failure to observe this warning can result in an electrical shock or a
fire.
CAUTION
Life the cabinet by the base. When moving the unit, never lift by the
front cover.
Overwise, the mail unit may be dropped causing damage to the unit.
Mount the driver on nonflammable material. (i.e. metal)
Failure to observe this caution can result a fire.
When mounting units in an enclosure, install a fan or other cooling
device to keep the intake air temperature below 45℃ .
Overheating may cause a fire or damage to the unit.
*
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*
!
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!

- III -
*
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!
OPERATION
CAUTION
Verify that the driver rated voltage coincides with the AC power supply
voltage.
Failure to observe this caution can result in personal injury or a fire.
Do not perform a withstand voltage test of the driver.
It may cause semi-conductor elements to be damaged.
To connect a braking resistor, follow in APPENDIX A.
Improper connection may cause the unit damaged or a fire.
Tighten terminal screws.
Failure to observe this caution can result a fire.
Never connect the AC main circuit power supply to output terminals
U,V and W.
The inverter will be damaged and invalidate the guarantee.
*
WARNING
Only turn ON the input power supply after replacing the front cover.
Do not remove the cover while current is flowing.
Failure to observe this warning can result in an electrical shock.
CAUTION
Since it is easy to change. operation speed from low to high speed,
verify the safe working range of the motor and machine before opera-
tion.
Failure to observe this caution can resuit in personal injury and ma-
chine damage.
Do not change signals during operation.
The machine or the inverter may be damaged.
All the constants of the inverter have been preset at the factory.
Do not change the settings unnecessary.
!
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- IV -
!
MAINTENANCE AND INSPECTION
WARNING
Only authorized personnel should be permitted to perform maintenance,
inspections or parts replacement.
Failure to observe this warning can result in an electrical shock.
Never touch high-voltage terminals in the driver.
Failure to observe this warning can result in an electrical shock.
Replace all protective covers before powering up the inverter.
To remove the cover, make sure to shut OFF the molded-case circuit
breaker.
Failure to observe this warning can result in an electrical shock.
Perform maintenance or inspection only after verifying that the
CHARGE LED goes OFF, after the mail circuit power supply is
turnned OFF.
The capacitors are still charged and can be dangerous.
CAUTION
The control PC board employs CMOS ICs. Do not touch the CMOS
elements by hand.
They are easily damaged by static electricity.
Do not connect or disconnect wires or connectors while power is ap-
plied to the circuit.
Failure to observe this caution can result in personal injury.
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OTHERS
WARNING
Never modify the product.
Failure to observe this warning can result in an electrical shock or
personal injury and will invalidate the guarantee.
*

CONTENTS
1. RECEIVING
2. SPECIFICATIONS
3. DIMENSION DRAWINGS
4. INSTALLATION
5. DESCRIPTION OF TERMINALS
6. DIGITAL OPERATION PANEL .
7. FUNCTIONS DESCRIPTION
8. PROTECTIVE FUNCTION
9. PRECAUTIONS
10. TROUBLESHOOTING
11. APPLICATION
12. INVERTER SELECTION
13. APPENDIX
A. Optional braking resistor
B. Terminal wiring diagram
14. REPAIRING AND MAINTENANCE
1
2
4
7
8
17
18
82
86
87
88
92
94
94
95
96

1. RECEIVING
This AS series AC drive has gone through rigorous quality control
tests at the factory before shipment. After receiving the AC drive,
please check for the following :
(1) No damage is found on each product after shipping.
(2) The product is as ordered (check the nameplate, voltage and fre-
quency).
(3) A set of inverter unit and instruction manual is contained in the
package.
For any irregularity, contact the sales shop where you purchased
immediately.
(4) Description of name plate
MODEL : AS 2 - 115 N
N : With current setting
Max Applicable motor(4 pole)
Single Phase :
104 : 0.4KW 107 : 0.75KW 115 : 1.5KW
122 : 2.2KW
3 Phase :
304 : 0.4KW 307 : 0.75KW 315 : 1.5KW
322 : 2.2KW 337 : 3.7KW
AS series
Voltage class :
2 : 220V
4 : 380/440V
1
R

2. SPECIFICATIONS
(1) Single phase input port
2
Model AS2-N
Voltage 1φ220VAC ±10% (TN system)
Model No AS2-104 AS2-107 AS2-115 AS2-122
Input Frequency 50HZ ~ 60HZ ± 10%
Output Voltage 3φ 220VAC
Output Frequency 0.5 ~ 400HZ
Output
Rated current (A) 3 A 4.1 A 8 A 11 A
Capacity (KVA) 1.0 KVA 1.6 KVA 2.7 KVA 3.8 KVA
Largest motor
KW ( 4 poles ) 0.4KW 0.75KW 1.5KW 2.2KW
Control Sine wave pulse width modulation
Braking Regenerative discharge braking
Over current
Capacity 150% of rated current ( 1 minute)
Acceleration time 0.1 ~ 6000 SEC
Deceleration time 0.1 ~ 6000 SEC
Frequency
setting DigitalUse keyboard for setting and confirm by
Analog By frequency knob / 0~5VDC, 0~10VDC, 4~20mA / RS-485
Display type LED Digits
Cooling Method Self-cooled Self-cooled Air-cooled Air-cooled
Environmental
Enclosure Rating IP20
Protective Class I
Dimension drawing Fig 1 Fig 1 Fig 2 Fig 2
Weight ( NW . KG ) 1.2KG 1.3KG 1.3KG 1.4KG

(2) 3 Phase input port
3
Model AS2-N AS4-N
Voltage 3φ 220VAC ± 10% (TN system) 3φ 380/440VAC ±10% (TN system)
Model No AS2-304 AS2-307 AS2-315 AS2-322 AS2-337 AS4-307 AS4-315 AS4-322 AS4-337
Input Frequency 50HZ ~ 60HZ ±10%
Output Voltage 3φ 220VAC 3φ 380/440VAC
Output Frequency 0.5 ~ 400HZ
Output
Rated current (A) 3 A 5 A 8 A 11 A 17 A 2.5 A 4 A 6 A 8.5 A
Capacity (KVA) 1.1 KVA 1.9 KVA 3.1 KVA 4.2 KVA 6.5 KVA 1.9 KVA 3.1 KVA 4.2 KVA 6.9 KVA
Largest motor
KW ( 4 poles ) 0.4 KW 0.75 KW 1.5 KW 2.2 KW 3.7 KW 0.75 KW 1.5 KW 2.2 KW 3.7 KW
Control Sine wave pulse width modulation
Braking Regenerative discharge braking
Over current
Capacity 150% of rated current ( 1 minute)
Acceleration time 0.1 ~ 6000 SEC
Deceleration time 0.1 ~ 6000 SEC
Frequency
setting Digital Use keyboard for setting and confirm by
Analog By frequency knob / 0~5VDC, 0~10VDC, 4~20mA / RS-485
Display type LED Digits
Cooling Method Self-cooled Self-cooled Air-cooled Air-cooled Air-cooled Air-cooled Air-cooled Air-cooled Air-cooled
Environmental
Enclosure Rating IP20
Protective Class I
Dimension drawing Fig 1 Fig 1 Fig 2 Fig 2 Fig 3 Fig 2 Fig 2 Fig 2 Fig 3
Weight ( NW . KG ) 1.2 KG 1.3 KG 1.3 KG 1.4 KG 4.2 KG 1.3 KG 1.3 KG 1.4 KG 4.0 KG

3. DIMENSION DRAWINGS
Fig 1
Unit : mm
4

Fig 2
Unit : mm
5

Fig 3
Unit : mm
6

4. INSTALLATION
7
AIR FLOW
4 cm
6 cm
5 cm
6 cm
5 cm
Temperature -10 ~+45 (14 ~113 )℃ ℃ ℉ ℉
Relative Humidity <90%, No condensation allowed
Installation Site Altiude <1000M
Pollution Degree 2
Inadequate environment around installation site and installation surface
can result in damaged to the inverter.
Before operating the ASN series inverter, please check the following
points :
Avoid high temperature, high humidity, easy-to-dew ambient enviro-
nment. Do not expose to dust or dirt, corrosive gas, and coolantmist,
and direct sunlight. Place the unit in a well-ventilated room.
Avoid a place subjected to substantial vibration.
When installing the unit within the cabinet. Please pay attention to
ventilation and limit the ambient temperature in between -10℃~
45℃. (14℉~113℉)
Use a nonflammable material, such a steel sheet on the wall for
installation. (The rear side will generate heat)
Install th unit always vertically with a marginal spacing around.
(1)
(2)
(3)
(4)
(5)
Ambient Condition

5. DESCRIPTION OF TERMINALS
(1) Main circuit connection diagram
8
L1 L2 L3 U V WPRP
IM
MOTOR
POWER
GROUND
60 80W
External braking resistor
Refer to the appendix A
SOURCE
Ω
Main circuit terminal
No. Symbol Description Terminal name
1Ground Ground(Earth) Terminal
2L1
Connect power supply (L1,L2) Single Phase
(L1,L2,L3) 3 Phase
3L2
4L3
5U
Inverter output Terminals connected
to motor
6V
7W
8P
Dynamic brake
Terminals connected to braking
Resistor, resistance refer to
Appendix A
9PR

9
(2) Control circuit terminal
AS2-104N~122N, AS2-304N~322N, AS4-307N~322N
AS2-337N, AS4-337N
A/B
C
MA/MB
MCFT2CF2REVS+S-10VFA1
COMCOMARRRSTFT1CF1FWD24VMET
ACOM
FA2
2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11
1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11
A/BC
MA/MB MC FT2CF2 REVS+ S-
10V FA1 COMCOM
ARR
RST FT1CF1 FWD
24V
MET
ACOM FA2
2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11
1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11

10
Symbol Terminal name Description
FWD Forward operation Forward operation / stop terminal
REV Reverse operation Reverse operation / stop terminal
CF1
Multistage speed
terminal
CF2
FT1 Multi function terminal 1 See functions description (CD42)
FT2 Multi function terminal 2 See functions description (CD43)
RST Reset Reset
COM Common terminal Common terminal of control terminals
A / B Alarm output Fault alarm contact
CAlarm output C Fault alarm contact (common)
MT Multi function output terminal
Open collector output 50mA MAX
RUN : Operating indicator
MET : Connect to frequency meter, refer
to CD07 description
ARR : Frequency arrived indicator, refer to
CD55 description
FA1 Free analog terminal 1 See functions description (CD44)
FA2 Free analog terminal 2 See functions description (CD45)
GND Analog common terminal Common terminal of free analog terminals
10V Analog source Power source +10V of analog terminals
MA / MB RUN Relay output RUN Relay contact
MC RUN Relay output RUN Relay contact (common)
S+ RS485 TXD Communication port
S- RS485 RXD Communication port
CF1 CF2 SPEED
OFF OFF SPEED - 1
ON OFF SPEED - 2
OFF ON SPEED - 3
ON ON SPEED - 4

(3) Description of Hardware setting
AS2-104N~122N, AS2-304N~322N, AS4-307N~322N
AS2-337N, AS4-337N
3-1 DIP Switch setting (SW1)
11
FA1
FA2
10V
ACOM
S-
24V
S+
CF1
REV
FWD
CF2
FT1
FT2
RST
MC MA/MB
ARR
C
COM
A/B
COM
S3 S2
S1
J4SW1
SW2
S4
RS485
MET
S+
ACOM
S-
10V
MA/MB
FA2
MC
CF1
C
MET
A/B
RST
CF2
FT1
FT2 REV
FWD
ARR
COM
24V
COM
S3 S2
J4
SW2 SW1
S4
RS485
FA1
S1
Setting FA1 (SW1) Setting FA2 (SW2)
FA1(SW1) : 0 - 10V FA2(SW2) : 0 - 10V
FA1(SW1) : 0 - 5V FA2(SW2) : 0 - 5V
FA1(SW1) : 4 - 20mA FA2(SW2) : 4 - 20mA
Error setting Error setting

3-2 Jumper Setup
1. S1 terminal control structure
1 and 3 short circuit : External terminal NPN(SINK)
structure. (Default value)
2 and 3 short circuit : External terminal PNP(SOURCE)
structure.
2. S2 analog output Relay
1 and 2 short circuit : Fault A. (Default value)
2 and 3 short circuit : Fault B.
3. S3 RUN Relay output
1 and 2 short circuit : Fault A. (Default value)
2 and 3 short circuit : Fault B
4. S4 : VR on panel / VR on F306
1 and 2 short circuit : VR on F306
2 and 3 short circuit : VR on panel
5. RS485 connector
12
1
2
3
1 2 3
12 3
12 3
8765 4321
NO 8 7 6 5 4 3 2 1
Color Black Red Orange Yellow Green Blue Purple Brown
Symbol GND VCC GND A RFA0 BVCC
Connect to F306 or RS485
Symbol Description
VCC Source for F306
BCommunication signal (S-)
RFA0 Analog input for F306
ACommunication signal (S+)
GND Common of F306
※This connector is for both F306 and RS485. Set CD13 for selec-
tion.

13
Main circuit terminals
Wire Wire type Torque
less than AS2(4)N-3HP
Input (L1,L2,L3) / /
Output (U,V,W,P,PR)
14AWG~12AWG
(2.0mm2~3.5mm2)
Stranded copper only
(600V/80 )℃10Kg-cm
(8.68lb-in)
AS2(4)N-5HP
Input (L1,L2,L3) / /
Output (U,V,W,P,PR)
12AWG
(3.5mm2)
Stranded copper only
(600V/80 )℃12Kg-cm
(10.41lb-in)
External control signal
terminals
24AWG~14AWG
(0.5mm2~2.0mm2)
Stranded copper only
(300V/80 )℃5.1kg-cm
(4.42lb-in)

(4) WIRING
4-1 Wiring of main circuit
4-2 Wiring equipments
Select the wiring equipment and wiring size, refer to the table
below.
1. On the input power side, a molded case circuit breaker (MCCB)
to protect inverter primary wiring should be installed.
2. A leakage current breaker threshold of 200mA and above, or of
inverter use is recommended.
3. Use of input side magnetic contactor. An input MC can be used to
prevent an automatic restart after recovery from an external power
loss during remote control operation. However, do not use the MC
reduced reliability.
4. In general, magnetic contactors on the output of the inverter,
Should not be used for motor control. Starting a motor with the
inverter running will cause large surge currents and the inverter
overcurrent protector to trigger.
14
L1
L2
(L3)
E
U
V
W
Filter IM
THRY
MCCB
AS2-Series
Model AS2N AS2-N
Model No 04 07 15 22 37 07 15 22 37
Capacity (KVA) 1.1 1.9 3.1 4.2 6.5 1.9 3.1 4.2 6.5
Current (A) 35811 17 2.5 4 6 8.5
Circuit Breaker
(MCCB) (A) 10 10 15 20 20 10 10 10 15
Electro-Magnetic
Contactor (A) 12 12 12 12 18 12 12 12 12
Thermal relay
RC value (A) 2.4 3.8 6.8 9 15 1.9 3.4 3.8 6.8
This manual suits for next models
14
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