Adlee Powertronic MS2-102 User manual

ADLEEPOWER
INSTRUCTION MANUAL
GENERAL-PURPOSE INVERTER
THANK YOU VERY MUCH FOR YOUR PURCHASE
OF ADLEE INVERTER MS SERIES.
PLEASE READ THIS INSTRUCTION MANUAL
BEFORE INSTALLATION OF THE INVERTER.
R
MS2-102 ~ MS2-137

PREFACE
This general-purpose inverter made by ADLEE Powertronic., Ltd.
Read this instruction manual throughly before operation.
This manual will be helpful in the installation, parameter setting,
troubleshooting, and daily maintenance of the AC motor drives. To
guarantee safe operation of the equipment, read the following safety
guidelines before connecting power to the AC drives. Keep this oper-
ating manual handy and distribute to all users for reference.
A. General Precaution
1. There are some covers and shields on this inverter.
Make sure all covers and shields are replaced befor operating this
product.
2. This manual may be modified when necessary because of improve-
ment of the product or changes in specification.
3. Contact your ADLEE representative to order a copy of this manual,
if your manual has been damaged or lost.
4. ADLEE is not responsible for any modification of the product made
by the user, since that will void your guarantee.
B. Safety symbols
Symbols which may appear on the manual
WARNING
Indicates a potentially hazardous situation
which, if not avoided, could result in
death or serious injury to personnel.
CAUTION
Indicates a potentially hazardous
situation which, if not avoided, may
result in minor or moderate injury to
personnel and damage to equipment.
- I -
!

RECEIVING
CAUTION
* Do not install or operate the driver which is damaged or has missing
parts.
Failure to observe this caution may result in personal injury or
equipment damage.
INSTALLATION
CAUTION
* Lift the cabinet by the base. When moving the unit, never lift by the
front cover.
Overwise, the main unit may be dropped causing damage to the
unit.
* Mount the driver on nonflammable material. (i.e. metal)
Failure to observe this caution can result a fire.
* When mounting units in an enclosure, install a fan or other cooling
device to keep the intake air temperature below 45℃.
Overheating may cause a fire or damage to the unit.
INSTALLATION
WARNING
* Only commence wiring after verifying that the power supply is
turned OFF.
Failure to observe this warning can result in an electrical shock or a
fire.
* Wiring should be performed only by qualified personnel.
Failure to observe this warning can result in an electrical shock or a
fire.
* Make sure to ground the ground terminal.
Ground resistance : 100 Ohm or less.
Failure to observe this warning can result in an electrical shock or a
fire.
- II -
!

CAUTION
* Verify that the driver rated voltage coincides with the AC power
supply voltage.
Failure to observe this caution can result in personal injury or a fire.
* Do not perform a withstand voltage test of the driver.
It may cause semi-conductor elements to be damaged.
* To connect a braking resistor, follow in APPENDIX A.
Improper connection may cause the unit damaged or a fire.
* Tighten terminal screws.
Failure to observe this caution can result a fire.
* Never connect the AC main circuit power supply to output terminals
U, V and W.
The inverter will be damaged and invalidate the guarantee.
OPERATION
WARNING
* Only turn ON the input power supply after replacing the front cover.
Do not remove the cover while current is flowing.
Failure to observe this warning can result in an electrical shock.
- III -

CAUTION
* Since it is easy to change. operation speed from low to high speed,
verify the safe working range of the motor and machine before op-
eration.
Failure to observe this caution can result in personal injury and
machine damage.
* Do not change signals during operation.
The machine or the inverter may be damaged.
* All the constants of the inverter have been preset at the factory.
Do not change the settings unnecessary.
WARNING
* Never touch high-voltage terminals in the driver.
Failure to observe this warning can result in an electrical shock.
* Replace all protective covers before powering up the inverter.
To remove the cover, make sure to shut OFF the molded-case circuit
breaker.
Failure to observe this warning can result in an electrical shock.
* Perform maintenance or inspection only after verifying that the
CHARGE LED goes OFF, after the main circuit power supply is
turnned OFF.
The capacitors are still charged and can be dangerous.
* Only authorized personnel should be permitted to perform mainte-
nance, inspections or parts replacement.
Failure to observe this warning can result in an electrical shock.
MAINTENANCE AND INSPECTION
- IV -
!

CAUTION
* The control PC board employs CMOS ICs. Do not touch the CMOS
elements by hand.
They are easily damaged by static electricity.
* Do not connect or disconnect wires or connectors while power is
applied to the circuit.
Failure to observe this caution can result in personal injury.
OTHERS
WARNING
* Never modify the product.
Failure to observe this warning can result in an electrical shock or
personal injury and will invalidate the guarantee.
- V -

CONTENTS
1. RECEIVING
2. SPECIFICATIONS
3. DIMENSION DRAWINGS
4. INSTALLATION
5. DESCRIPTION OF TERMINALS
6. DIGITAL OPERATION PANEL .
7. FUNCTIONS DESCRIPTION
8. DISPLAY ERROR CODES
9. PRECAUTIONS
10. TROUBLESHOOTING
11. APPLICATION
12. INVERTER SELECTION
13. APPENDIX
A. Optional braking resistor
B. Terminal wiring diagram
C. Remote operator
1
2
3
6
7
15
16
72
76
77
78
83
85
85
86
87

1. RECEIVING
This MS series AC drive has gone through rigorous quality control tests
at the factory before shipment. After receiving the AC drive, please check
for the following :
(1) No damage is found on each product after shipping.
(2) The product is as ordered (check the nameplate, voltage and fre-
quency).
(3) A set of inverter unit and instruction manual is contained in the
package.
For any irregularity, contact the sales shop where you purchased
immediately.
(4) Description of name plate
1
VER J 803
SOFTWARE
HARDWARE
VERSION
MODEL : MS 2 - 115
Max Applicable motor(4 pole)
Single Phase :
102 : 0.2KW 104 : 0.4KW 107 : 0.75KW
115 : 1.5KW 122 : 2.2KW 137 : 3.7KW
MS series
Voltage class :
1 : 110V
2 : 220V

2. SPECIFICATIONS
2
PROG
±
± ±ψψ
Model MS1 MS2
Voltage 1 110VAC 10% 1220VAC 10%
Model No MS1-104 MS1-107 MS2-102 MS2-104 MS2-107 MS2-115 MS2-122 MS2-137
Input Frequency 50HZ~60HZ10%
Output Voltage 3 220VAC
Output Frequency 0.5 ~ 1200HZ
Output
Rated current (A) 2.5 A 4.1 A 1.4 A 2.5 A 4.1 A 7 A 10 A 16 A
Capacity (KVA) 1.0 KVA 1.6 KVA 0.6 KVA 1.1 KVA 1.9 KVA 3.1 KVA 4.2 KVA 6.5 KVA
Largest motor
KW ( 4 poles ) 0.4 KW 0.75 KW 0.2KW 0.4KW 0.75KW 1.5KW 2.2KW 3.7KW
Control Sine wave pulse width modulation
Braking Regenerative discharge braking
Over current
Capacity 150% of rated current ( 1 minute)
Acceleration time 0.1 ~ 6000 SEC
Deceleration time 0.1 ~ 6000 SEC
Frequency
setting
Digital Use keyboard for setting and confirm by
Analog By frequency knob
Display type LED Digits
Cooling Method Self-cooled Air-cooled Self-cooled Self-cooled Self-cooled Air-cooled Air-cooled Air-cooled
Dimension drawing Fig 1 Fig 2 Fig1 Fig 1 Fig 1 Fig 2 Fig 2 Fig 3
Weight ( NW . KG ) 1.2KG 1.3KG 1.2KG 1.2KG 1.3KG 1.3KG 1.4KG 4.0 KG
ψ

3. DIMENSION DRAWINGS
Fig 1
Unit : mm
3

Fig 2
Unit : mm
4

Fig 3
Unit : mm
5

4. INSTALLATION
Inadequate environment around installation site and installation
surface can result in damage to the inverter.
Before operating the MS series inverter, please check the following
points :
(1) Avoid high temperature, high humidity, easy-to-dew ambient envi-
ronment. Don’t expose to dust or dirt, corrosive gas, and coolant
mist, and direct sunlight. Place the unit in a well-ventilated room.
(2) Avoid a place subjected to substantial vibration.
(3) When installing the unit within the cabinet. Please pay attention to
ventilation and limit the ambient temperature in between -10℃~
45℃. (14℉~ 113℉).
(4) Use a nonflammable material, such a steel sheet on the wall for
installation. (The rear side will generate heat)
(5) Install the unit always vertically with a marginal spacing around.
6
AIR FLOW
4 cm
6 cm
6 cm
6 cm
6 cm

5. DESCRIPTION OF TERMINALS
(1) Main circuit connection diagram
7
L1 L2 U V WPRP
MOTOR
POWER
GROUND 60 80W
External braking resistor
Refer to the appendix A
SOURCE
Ω
Main circuit terminal
No. Symbol Description Terminal name
1Ground Ground(Earth) Terminal
2L1
Connect power supply
(L1,L2) Single Phase
220VAC±10%
110VAC±10%
50/60HZ±10%
3L2
4U
Inverter output Terminals connected
to motor
5V
6W
7P
Dynamic brake Terminals connected to braking
Resistor
8PR

(2) Control circuit terminal
1 2 3 4 5 6 7 8 9 10 11 12 13 14
MA CF3 MC A/B CVCC FA1 GNDFWDREV FT1 FT2 MT COM
Fault Relay
Contact rating
FM
1A 30VDC
1A 240VAC
8

9
Running relay terminal
No Symbol Terminal name Description
1MA Running signal A Running contact (normal open)
2CF3 Running signal B / multi-
function terminal
Running contact (normal close) / 5-8th
speed terminal
3MC Running signal C Running contact (common)
Alarm terminal
No Symbol Terminal name Description
4A/B Alarm output B Fault alarm contact A(normal open) /
B(normal close)
5CAlarm output C Fault alarm contact (common)
Multi function analog terminal
No Symbol Terminal name Description
6VCC Analog source Power source +10V of analog terminals
7FA1 Free analog terminal 1 See CD44 & 3-1 J7
8GND Analog common terminal Common terminal of free analog terminals
Control circuit terminal
No Symbol Terminal name Description
9FWD Forward operation Forward operation / stop terminal
10 REV Reverse operation Reverse operation / stop terminal
11 FT1 Multi function terminal 1 See functions description (CD42)
12 FT2 Multi function terminal 2 See functions description (CD43)
13 MT Multi function output
terminal
Open collector output 50mA MAX
RUN : Operating indicator
MET : Connect to frequency meter, refer
to CD07 description
ARR : Frequency arrived indicator, refer to
CD55 description
14 COM Common terminal Common terminal of control terminals

(3) Description of Hardware setting
MS1-104~107, MS2-102~122
MS2-137
MA CF3 REVMC VCCCA/B GND FA1 FWD FT1 COMMTFT2
RS485 S1
JP1
J4 J5
J3
J10
J7
JP2
10
MA CF3 REVMC VCCCA/B GNDFA1 FWD FT1 COMMTFT2
RS485 S1
JP1
J10
JP2
J4 J5
J3
J7

11
3-1 Jumper setup
1. JP1 : VR on panel / VR on F306
VR on panel VR on F306
2. S1 : MB / CF3 selection
2 and 3 short CF3→ 1 and 2 short CF3→
Running relay MB 5-8th speed terminal
(Refer Example 05)
3. J4 : RST / FT2 / CF2 selection
RST FT2 CF2
4. J5 : FT1 / CF1 selection
FT1 CF1
5. J3 : ARR / MET selection
ARR MET
6. J10 : Fault A / Fault B terminal
Fault A Fault B
7. J7
0~10V 0~5V 4~20mA
8. JP2 : MET output signal selection
Analog Meter
0~10VDC

12
L1
L2
E
U
V
W
Filter IM
THRY
(4) WIRING
4-1 Wiring of main circuit
4-2 Wiring equipments
Select the wiring equipment and wiring size, refer to the table
below.
1. On the input power side, a molded case circuit breaker (MCCB)
to protect inverter primary wiring should be installed.
2. A leakage current breaker threshold of 200mA and above, or of
inverter use is recommended.
3. Use of input side magnetic contactor. An input MC can be used to
prevent an automatic restart after recovery from an external power
loss during remote control operation. However, do not use the MC
reduced reliability.
4. In general, magnetic contactors on the output of the inverter,
Should not be used for motor control. Starting a motor with the
inverter running will cause large surge currents and the inverter
overcurrent protector to trigger.
Model MS1 MS2
Model No 104 107 102 104 107 115 122 137
Capacity (KVA) 1.0 1.6 0.6 1.1 1.9 3.1 4.2 6.5
Current (A) 2.5 4.1 1.4 2.5 4.1 7 10 16
Circuit Breaker
(MCCB) (A) 15 15 6 10 10 15 20 20
Electro-Magnetic
Contactor (A) 12 12 8 12 12 12 12 18
Thermal relay
RC value (A) 4.8 7.6 1.2 2.4 3.8 6.8 9 15

4-3 Surge absorber
In order to prevent malfunction, provide the surge absorber on the
coils of the electromagnetic contactors, relays and other devices
which are to be used adjacent of the inverter.
4-4 Cable size and length
If the inverter is connected to a distant motor (especially when low
frequency is output), motor torque decreases because of voltage
drop in the cable. Use sufficiently heavy wire.
Changing the carrier frequency reduce RF1 noise and leakage
current. (Refere to the table below)
4-5 Wiring and cautionary points
A. Main circuit
1. Don’t connect the cables of the power supply side to the U, V and
W output terminals for the motor.
2. Don’t connect any electromagnetic contactor between the
inverter and motor. If it is inevitable, turn on the contactor when
both the inverter and motor are both at stand still.
3. Don’t put the advance phase capacitor between the inverter and
motor.
4. Put MCCB in the input power supply.
13
Distance
INVERTER→MOTOR under 25M under 50M under 100M above 100M
MS2 SERIES under
16KHZ under 10KHZ under 5KHZ under 2.5KHZ