ADS TRITON+ User manual

ADS£
£
Intrinsically-Safe TRITON+®
Installation, Operation, and
Maintenance Manual
July 2022
QR 775027
A15
340 The Bridge Street, Suite 204
Huntsville, Alabama 35806
[phone]
www.adsenv.com

ii ADS TRITON+ Manual
2021 ADSLLC. All rights reserved.
ADS 
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, ADS Environmental Services

, AV|GATED

,
AV|Max

, FlowView

, ParaDepth

, ParaFlow

, PRISM™,
TRITON+®, XBUS

, XIO

, and Qstart

XML are either trademarks
or registered trademarks of ADS LLC.
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is a registered trademark of AT&T.
Ayyeka Wavelet™ 4R is a trademark of Ayyeka
General Cable
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Corporation.
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,Windows
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Company.
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Telog
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Trimble
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water is a registered trademark of Trimble Water
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LLC.
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Notice of Proprietary Information
The information contained herein represents the latest information
available at the time of publication. ADS LLC reserves the right to
make any changes or modifications to the content of this document,
without notice, to reflect the latest changes to the equipment. No

Table of Contents iii
part of this document may be reproduced in any form without the
written consent of ADS LLC.

iv ADS TRITON+ Manual
Table of Contents
C H A P T E R 1 Introduction ..................... 1-1
Intrinsic Safety ............................................................... 1-2
TRITON+ System Certification .............................. 1-3
Installation and IS Considerations .......................... 1-6
Specific Conditions of Use...................................... 1-6
Other Conditions for Safe Use ................................ 1-8
Maintenance Restrictions ............................................... 1-9
Warnings, Certifications, Cellular Modem Compliance,
and Conformity ............................................................ 1-10
Changes or Modifications ..................................... 1-10
Control Drawing ................................................... 1-11
European ATEX Hazardous Area Compliance..... 1-13
IECEx (International Electrotechnical Commission
Explosive) Hazardous Area Compliance .............. 1-18
CSA Hazardous Area Compliance........................ 1-20
Declaration of Conformity .................................... 1-28
Product Warranty ......................................................... 1-30
New Product Warranty.......................................... 1-30
Out-of-Warranty Product Repairs ......................... 1-30
Troubleshooting Fee ............................................. 1-31
Shipping ................................................................ 1-31
Service .................................................................. 1-32
C H A P T E R 2 System Overview.............. 2-1
TRITON+ Flow Monitor ................................................ 2-5
Communications ..................................................... 2-5
Processor Board ...................................................... 2-6
Connector Ports....................................................... 2-8
Power .................................................................... 2-11
Sensors ......................................................................... 2-15
AV|Gated Sensor................................................... 2-16
AV|Max Sensor..................................................... 2-18
Long Range Depth Sensor .................................... 2-20
ParaDepth Sensor.................................................. 2-22
ParaFlow Sensor ................................................... 2-24
Peak Combo Sensor .............................................. 2-27

Table of Contents v
Ultrasonic Depth Sensor ....................................... 2-30
Surface Combo Sensor.......................................... 2-31
Inclinometer Sensor .............................................. 2-34
I/O and Modbus Capability.......................................... 2-35
Analog Inputs and Outputs.................................... 2-35
Digital Inputs and Outputs .................................... 2-36
Modbus ................................................................. 2-36
Project Organization Checklist..................................... 2-37
C H A P T E R 3 Communication ................ 3-1
Cellular-Based Wireless Communication Overview...... 3-3
Activating the SIM Card ................................................ 3-5
Installing the Antenna .................................................... 3-7
Gathering Parts and Supplies .................................. 3-7
Installing the Wireless Antenna ............................ 3-10
Installing (Replacing) the SIM Card ............................ 3-16
Connecting the Antenna to the Monitor................ 3-20
Connecting to the Monitor in the Field ........................ 3-22
Connecting Directly to the Monitor ...................... 3-23
Connecting to the Monitor through the ExPAC.... 3-24
C H A P T E R 4 Configuration and Activation
..................... 4-1
Hardware and Software Compatibility.................... 4-2
Starting QstartXML.................................................... 4-2
Setting Up the QstartXML Parameters....................... 4-3
Configuring the Monitor Location ................................. 4-7
Create and Configure the Monitor Location ........... 4-7
Configure the Monitoring Point(s)........................ 4-10
Assigning and Editing Devices ............................. 4-15
Activating the Monitor................................................. 4-88
Setting Up the RTU to Retrieve the Current Data through
Modbus......................................................................... 4-90
Designating the Data for Retrieval........................ 4-90
Verifying the Modbus Output Data....................... 4-90
Running Sensor Diagnostics ........................................ 4-92
Performing Confirmations............................................ 4-96
Collecting Data from the Monitor .............................. 4-100

vi ADS TRITON+ Manual
Upgrading the Monitor Firmware .............................. 4-103
Viewing Diagnostic and Data Logs............................ 4-104
C H A P T E R 5 Sensor Installation and
Connection ..................... 5-1
Investigating Site Characteristics ................................... 5-4
Flow Hydraulics...................................................... 5-4
Pipe and Manhole Characteristics........................... 5-5
Installing the Sensors in the Pipe ................................... 5-7
Standard Installation ............................................... 5-7
Special Installations for AV|Gated, AV|Max, Peak
Combo, Surface Combo, or Ultrasonic Depth
Sensors ................................................................. 5-38
Installing the Sensors in the Manhole Structure........... 5-59
Long Range Depth Sensor Installation.................. 5-59
Topside Retrieval System (applies to ParaDepth and
ParaFlow Sensors)................................................. 5-80
Securing the Sensor Cables in the Pipe and Manhole .. 5-95
Connecting the Sensors and Sampler to the Monitor ... 5-97
Securing the Dryer Tube to the Monitor ............... 5-99
C H A P T E R 6 External Power ................. 6-1
Installation...................................................................... 6-2
DC Power Requirements and Consumption............ 6-3
Mounting the XIO or XBUS ................................... 6-4
Mounting the Recommended Power Supply........... 6-6
Mounting the ExPAC............................................ 6-10
Wiring the AC Power Source to the Recommended
Power Supply ........................................................ 6-15
Wiring the Power Supply to the ExPAC............... 6-18
Running the Ground Wires ................................... 6-22
Wiring the ExPAC/XBUS/XIO to the Monitor .... 6-29
Final Instructions .................................................. 6-36
C H A P T E R 7 Monitor Installation .......... 7-1
Mounting the Monitor on Manhole Rung ...................... 7-3
Mounting the Monitor to the Manhole Wall .................. 7-4
Mounting the Monitor to the Manhole Rim ................... 7-7

Table of Contents vii
C H A P T E R 8 Inclinometer ..................... 8-1
Installing the Inclinometer ...................................... 8-2
Inclinometer Data.................................................... 8-6
C H A P T E R 9 Analog and Digital Inputs
and Outputs ..................... 9-1
Analog Inputs................................................................. 9-3
Connecting a Third-Party Instrument to an Analog
Input on the XIO ..................................................... 9-3
Analog Outputs .............................................................. 9-8
Connecting a Third-Party Device to an Analog Output
on the XIO............................................................... 9-8
Digital Inputs................................................................ 9-13
Connecting a Third-Party Device to a Digital Input on
the XIO ................................................................. 9-13
Digital Outputs ............................................................. 9-16
Connecting a Third-Party Device to a Digital Output
on the XIO............................................................. 9-16
C H A P T E R 10 Modbus ................... 10-1
Establishing a Modbus Connection.............................. 10-2
Setting Up a Serial Connection ............................. 10-2
Setting Up a Wireless Connection ........................ 10-9
Configuring the Monitor for Modbus Applications ... 10-10
Modbus Data Registers .............................................. 10-11
Register Addresses for Entity Data ..................... 10-11
C H A P T E R 11 Maintenance and
Troubleshooting ................... 11-1
Maintaining the System Components........................... 11-2
Gathering Replacement Parts and Supplies........... 11-2
Inspecting the Monitor.......................................... 11-3
Inspecting, Cleaning, and Handling the Sensors. 11-20
Replacing the SIM Card...................................... 11-24
Replacing the Fuses in the Monitor..................... 11-35
Interpreting the Diagnostic LED Codes on the
ExPAC ............................................................... 11-42

viii ADS TRITON+ Manual
Troubleshooting ......................................................... 11-44
General Monitor Problems.................................. 11-45
Communication Problems................................... 11-49
Long Range Depth Subsystem ............................ 11-53
Ultrasonic Depth Subsystem............................... 11-55
Upward Depth Subsystem................................... 11-60
Peak Velocity Subsystem.................................... 11-63
Surface Velocity Subsystem ............................... 11-66
Pressure Depth Subsystem .................................. 11-68
Temperature Subsystem...................................... 11-69
External Power, I/O, and Modbus Subsystems ... 11-71
A P P E N D I X A Specifications ................A-1
TRITON+ Flow Monitor (ADS p/n 8000-FST-IM)A-1
Intrinsically-Safe Sensors ...................................... A-6
USB Serial Interface (ADS p/n 8000-0337)......... A-20
ExPAC (ADS p/n 8000-0377) ............................. A-21
Power Supply (ADS p/n 508293) ........................ A-22
XBUS (ADS p/n 8000-0427)............................... A-23
XIO (ADS p/n 8000-0400)................................... A-24
A P P E N D I X B Part Numbers .................B-1
A P P E N D I X C Monitor Activity Codes .C-1
A P P E N D I X D Third-Party Logger
Support .....................D-1
Telog Ru-33 or Ru-35............................................ D-2
Ayyeka Wavelet 4R ............................................... D-4
A P P E N D I X E Sampler Cable
Connections and Specifications ...............E-1
TRITON+ Sampler Cable Illustrations ....................E-2
Sampler Cable Connection Options and
Specifications.........................................................E-2

1-1
C H A P T E R 1
Introduction
The Intrinsically-Safe ADS TRITON+®flow monitor measures
open channel flow in sanitary sewers, storm sewers, combined
sewers, and other environments to assist municipalities and other
industry in addressing the following issues:
zPlanning sewer systems (sizing and rehabilitation)
zReducing infiltration and inflow (I/I)
zMonitoring combined sewer overflows (CSOs)
zDetecting and monitoring surcharges
zManaging inter-agency billing
zMonitoring sewage handling facilities (wastewater treatment
plants and pump stations)
The battery- or externally-powered TRITON+ monitor provides
exceptional accuracy and reliability in measuring open-channel
flow depth and velocity to determine flow rate (quantity) in pipes.
This flow data is the essential element required to successfully
perform investigative, analytical, and reporting activities.
This manual offers detailed instructions on installing, operating,
maintaining, and troubleshooting the TRITON+ flow monitor,
sensors, and communication hardware.

1-2 ADS TRITON+ Manual
Intrinsic Safety
Intrinsic safety is an electronic hardware protection concept that
ensures there are no conditions under which the equipment can
operate that could cause a release of energy sufficient to ignite a
hazardous gas or dust mixture. Devices that meet the low power,
current-limited design criteria are deemed Intrinsically Safe (IS).
Special design, testing, quality, and inspection rules apply to
manufacturers and users of IS equipment due to the critical nature
of its deployment in hazardous areas. Areas where hazardous
conditions can be expected to be present on a constant basis are
classified (rated) as Zone 0 (equivalent to Class I, Division 1, in
North America).
The TRITON+ flow monitor (Model 8000-FST-IM) has been
certified and tested to worldwide IECEx (International
Electrotechnical Commission Explosive) standards. The IECEx
scheme allows demonstrated compliance for use in Zone 0
(equivalent to Class I, Division 1 in North America) areas in the
following countries:
United States
Germany
Poland
Australia
Hungary
Romania
Brazil
India
Russia
Canada
Italy
Singapore
China
Japan
Slovenia
Croatia
Korea
South Africa
Czech Republic
Malaysia
Sweden
Denmark
Netherlands
Switzerland
Finland
New Zealand
Turkey
The TRITON+ has also been certified under the ATEX European
Intrinsic Safety standards for Zone 0 rated hazardous areas.

Introduction 1-3
The TRITON+ flow monitor has been CSA (Canadian Standards
Association) certified to CLASS 2258 03 –Process Control
Equipment, Intrinsically Safe and Non-Incendive Systems –For
Zone 0 Hazardous Locations, Ex ia IIB T3 (152°C) areas in
Canada; and CSA certified to CLASS 2258 83 –Process Control
Equipment, Intrinsically Safe and Non-Incendive Systems –For
Class I Zone 0 Hazardous Locations, AEx ia IIB T3 (152°C) areas
in the USA (equivalent to Class I, Division 1, Groups C & D).
It is the customer’s responsibility to ensure that the certification(s)
provided for the ADS equipment meets applicable regulatory
requirements.
Note: TRITON+ models include the 8000-FST-IM-
4WW, 8000-FST-IM-4VZ, 8000-FST-IM-EP-4VZ, 8000-
FST-IM-GL, and 8000-FST-IM-EP-GL.
TRITON+ System Certification
The TRITON+ unit and associated telemetry equipment are
certified for use only with approved ADS battery packs, sensors,
communication cables, and telemetry equipment. Connection of
any non-approved devices could result in unsafe operation and will
immediately void the warranty and IS certification.
Note: Connecting the Telog Ru-33 or Ru-35 or the
Ayyeka Wavelet 4R to the ADS TRITON+ is an approved
application and, therefore, will not void the TRITON+
warranty. However, because the Telog and Ayyeka units
are not IS certified, the installation will not be considered
intrinsically safe if an Ru-33, Ru35 or Wavelet monitor is
installed in the manhole with the monitor.

1-4 ADS TRITON+ Manual
Sensors
The TRITON+ monitor supports several approved IS sensors that
vary in measurement methodology, redundancy, and other features.
The monitor is approved for accommodating up to two of the same
or different types of IS sensors. Following are the approved IS
sensors:
xAV|Gated Sensor Performs upward ultrasonic depth,
pressure depth, gated velocity, and water temperature
measurements and mounts at the bottom of the pipe under the
flow surface (ADS p/n 8K-CS7-10-35).
xAV|Max Sensor Performs upward ultrasonic depth, pressure
depth, peak velocity, and water temperature measurements and
mounts at or near the bottom of the pipe under the flow surface
(ADS p/n 8K-CS9-10-35).
xInclinometer Utilizes an integrated accelerometer in a sealed
and intrinsically safe housing to accurately determine state of
flood gate positioning in water control and management
systems (ADS p/n 8K-0528).
xLong Range Depth Sensor Performs downward ultrasonic
depth measurement and air temperature measurements and
mounts within 12 inches (305 mm) of the underside of the
manhole cover (ADS p/n 8K-CS6-C1-10).
zParaDepth Sensor Performs downward ultrasonic depth
and air temperature measurements and mounts at the top (or
crown) of the pipe above the flow (ADS p/n 8K-CS8-D1-00-
30-IS). It can also be mounted in the manhole using the ADS
Topside Retrieval System (ADS p/n 8000-0597, 8000-0598,
8000-0654).
zParaFlow Sensor Performs downward ultrasonic depth,
surcharge pressure depth, surface velocity, surcharge velocity
and air temperature measurements and mounts at top (or
crown) of the pipe above the flow (ADS p/n 8K-CS8-V2-10-
30-IS). It can also be mounted in the manhole using the ADS
Topside Retrieval System (ADS p/n 8000-0597, 8000-0598,
8000-0654). ).

Introduction 1-5
zPeak Combo Sensor Performs upward ultrasonic depth,
pressure depth, peak velocity and water temperature
measurements and mounts at or near the bottom of the pipe
under the flow surface (ADS p/n 8K-CS4-05-35, 8K-CS4-15-
35, or 8K-CS4-30-1H).
zSurface Combo Sensor Performs downward ultrasonic
depth, surcharge pressure depth, surcharge peak velocity, and
surface velocity measurement and mounts at the top (or crown)
of the pipe above the flow (ADS p/n 8K-CS5-V2-05-30, 8K-
CS5-V2-15-30, or 8K-CS5-V2-30-1H).
zUltrasonic Depth Sensor Performs downward ultrasonic
depth measurement and mounts at the top (or crown) of the
pipe above the flow (ADS p/n 8K-CS5-D1-00-30).
Extension cables are available for these sensors in lengths up to a
maximum of 300 feet (91 m). .
Note: Detailed descriptions and specifications for the
sensors are available in Chapter 2, System Overview, and
Appendix A, Specifications
Power
The TRITON+ flow monitor is powered by an internal 12-volt IS
battery pack (ADS p/n 8000-0043) or an external DC power source
through an external power and communications unit (ExPAC, ADS
p/n 8000-0377), external Modbus interface unit (XBUS™, ADS p/n
9000-0427), or an external input/output device (XIO™, ADS p/n
8000-0400).
Note: Using a battery pack that is not supplied by ADS
will void the warranty and IS certification of the monitor.
Telemetry
Wireless communication is available to the TRITON+ monitor
through an antenna and internal UMTS/HSPA+/GSM, Verizon
LTE-M modem or the WorldWide LTE-M modem. The antenna
through which wireless communication occurs may be located
either inside or outside the manhole; however, installing the
antenna outside the manhole will maximize signal strength.

1-6 ADS TRITON+ Manual
ADS’ 9000-0080 antenna is the recommended antenna for use with
the TRITON+ monitor. Customers also may obtain their own
antennas to accommodate specific project needs or requirements.
However, when assessing a third-party antenna, please consult an
ADS representative prior to installing the antenna to verify the
antenna can adequately support monitor communications.
Connecting the TRITON+ to the Telog RTU (Model Ru-33) also
supports wireless communication via the Telog “passthrough”
mode. The Telog is mounted next to the TRITON+ in the
hazardous area and connected to the monitor using the Triton-Telog
Comm Cable (ADS p/n 8000-0054-01). However, please note that,
because the Telog unit does not possess IS certification, the
installation will not be considered intrinsically safe if the Telog unit
is installed in the manhole with the monitor.
Installation and IS Considerations
When installing the TRITON+ flow monitor, carefully follow any
local regulations for the installation of IS equipment. For example,
many clients only allow the use of special hazardous area tools
(flashlights, radios, etc.) in manholes. Some clients will not allow
the use of an electric drill, either battery-powered or AC-powered,
in a manhole. In this case, air (i.e., pneumatic) tools must be used.
When in doubt as to the applicable regulations, check with the
client or the client’s designated safety representative.
Specific Conditions of Use
During the ATEX/IECEx/CSA/UKCA approval process, certain
conditions are set forth that must be observed when using the
certified equipment. These Specific Conditions of Use can be found
in the body of each certification (referenced in this manual), as well
as on a page attached to the Declaration of Conformity. Following
is a summary of these Safe Use Instructions:

Introduction 1-7
zParts of the enclosure may be non-conducting and may
generate an ignition-capable level of electrostatic charge under
certain extreme conditions. The user should ensure that the
equipment is not installed in a location where it may be
subjected to external conditions (such as high-pressure steam),
which might cause a build-up of electrostatic charge on non-
conducting surfaces.
zAs aluminum is used at the accessible surface of this unit, in
the event of rare incidents, ignition sources due to impact and
friction sparks may occur. This shall be considered when it is
being installed, particularly in locations that require equipment
with a Group II Ga level of protection.
zMeasures shall be taken to limit transient over voltages to the
USB Serial Interface to an appropriately low level, in
accordance with Overvoltage Category I (IEC 60664-1).
zThis equipment (ADS Model 8000-FST-IM) shall only be used
in the hazardous area when it has been fully assembled; no
maintenance of internal parts or battery changes shall be
undertaken unless the unit is located in a safe area.
zThe 8000-FHK/FST-IM Monitor Assembly common line is
connected to the metal enclosure, therefore when it is powered
by the “External Power and Communications Unit” (ExPAC),
the Monitor Assembly shall be bonded to the ExPAC earth
with a conductor having a minimum cross-sectional area of 4
mm2, to achieve a resistance ≤1 Ω.
zApplicable to the USB Serial Interface: Measures shall be
taken to limit transient over voltages to the USB Serial
Interface to an appropriately low level, in accordance with
Overvoltage Category 1 (IEC 60664-1).
zThe equipment shall be installed as per installation drawing
8000BK0009.
zThe External Power and Communications Unit (ExPAC) may
only be mounted in a non-hazardous location.
zThe 8000-FST-IM Monitor Assembly common line is
connected to the metal enclosure. Therefore, when it is
powered by the “External Power and Communications Unit”

1-8 ADS TRITON+ Manual
(ExPAC), the Monitor Assembly shall be bonded to the
ExPAC earth with a conductor having a minimum cross-
sectional area of 4 mm2, to achieve a resistance ≤1 Ω.
Other Conditions for Safe Use
zThe ADS Model 8000-FST-IM shall use only the 12-volt IS
Battery Pack (ADS p/n 8000-0043) for internal power.
zOnly ADS-approved sensors shall be connected to the ADS
Model 8000-FST-IM: ADS sensor types CSX series.
zThe only communication devices that may be connected to the
COMM + EXT PWR connector on the TRITON+ are the
USB Serial Interface (ADS p/n 8000-0337), the
ExPAC/XBUS/XIO power cable (ADS p/n 8000-378-10/25),
the Direct Connect Interface (ADS p/n 8000-0054), the
Inclinometer (ADS p/n 8000-0528), and the Sampler Cable
(ADS p/n 8000-0348).
Note: The Triton-Telog Comm Cable (ADS p/n 8000-
0054-01) also may be connected to the COMM + EXT
PWR connector on the TRITON+ to provide
communication between the Telog Ru-33 or Ru-35 and the
monitor. However, because the Ru-33 nor Ru-35 are not
certified for IS operation, an installation involving a
connection between these units will not be considered
intrinsically safe, unless the Telog unit is installed outside
the hazardous area.
Note: The Ayyeka Wavelet 4R Comm Cable (ADS p/n
8000-0054-03) also may be connected to the COMM +
EXT PWR connector on the TRITON+ to provide
communication between the Ayyeka Wavelet 4R monitor
and the TRITON+. However, because the Wavelet 4R is
not certified for IS operation, an installation involving a
connection between this unit will not be considered
intrinsically safe, unless the Ayyeka unit is installed
outside the hazardous area.

Introduction 1-9
Maintenance Restrictions
As mentioned earlier, all ADS TRITON+ flow monitors are
manufactured to meet IS standards. The monitor’s IS certification
can be voided instantly if proper maintenance and service
procedures are not followed. ADS must restrict certain
maintenance tasks to ADS IS-certified technicians.
ADS-certified technicians carefully inspect and document their
repairs of IS monitors. This inspection and documentation process
provides legal protection should the monitor's performance or
safety be in question.
If you experience trouble with this equipment, please refer to this
manual for troubleshooting guidelines. The following maintenance
procedures may be performed in the field, but they must be
performed as described in this manual:
zInstalling and swapping monitor
zInstalling and swapping sensors
zInstalling and swapping battery pack
zSwapping fuses in power regulator in monitor
zInstalling and swapping SIM card on monitor port
zReplacing pressure depth sensor dryer tube and desiccant beads
zInstalling and swapping ExPAC (applicable only when not
housed within an XBUS or XIO), XBUS, or XIO
zCleaning sensors
zConfirming sensors
Note: Please note that, in all applications, only ADS IS-
certified Service Technicians are authorized to perform
component-level service on the TRITON+.
If you have any questions about the procedures, warranty
information, or level of service you are allowed to perform on a
monitor, please contact ADS through the contact information listed
at the end of this chapter.

1-10 ADS TRITON+ Manual
Warnings, Certifications, Cellular
Modem Compliance, and Conformity
Manhole and sewer system work involves confined space entry and
is inherently dangerous. Therefore, installers and technicians
should comply with all federal, state, and municipal regulations
concerning confined space entry.
In addition, personnel installing and maintaining this equipment
should follow all guidelines presented in this manual concerning
monitor installation and maintenance. Failure to strictly adhere to
these guidelines can result in personal injury and/or damage to the
monitor.
Changes or Modifications
Changes or modifications to the TRITON+ flow monitor not
expressly approved by the party responsible for compliance will
void the IS certification.
Personnel performing installation of the TRITON+ flow monitor
should carefully follow the guidelines contained in this manual
when installing and maintaining the monitor. Failure to strictly
adhere to these guidelines can result in personal injury and can
cause damage to the monitor, which would invalidate its warranty.
The TRITON+ flow monitor is designed to be installed in
combined and sanitary sewer lines and manholes. This installation
work is inherently dangerous. All applicable safety guidelines
should be followed and carried out by at least two fully trained and
qualified persons.

Introduction 1-11
Control Drawing
This drawing depicts the interconnections allowed for the
TRITON+. It is intended for use by inspection professionals for
audit certificate compliance; however, it is a good tool for
understanding the structure of the TRITON+ flow monitoring
system.

1-12 ADS TRITON+ Manual
Control Drawing