Advantech IPC-602 User manual

IPC-602
Industrial PC Chassis

Copyright Notice
This document is copyrighted, July 1999, by Advantech Co., Ltd. All rights are reserved. Advantech
Co., Ltd. reserves the right to make improvements to the products described in this manual at any time
without notice.
No part of this manual may be reproduced, copied, translated, or transmitted in any form or by any
means without the prior written permission of Advantech Co., Ltd. Information provided in this
manual is intended to be accurate and reliable. However, Advantech Co., Ltd. assumes no responsibili-
ty for its use, nor for any infringements of the right of third parties which may result from such use.
Acknowledgments
IPC-602 and PCA-6106VP3 are trademarks of Advantech Co., Ltd.
Note: The information in this document is provided for reference only. Advantech does
not assume any liability arising out of the direct or indirect use of the information
or products described herein.This manual is subject to change without notice.
Part No. 2002060200
1st Edition Printed in Taiwan July 1999

Contents
Chapter 1 General Information..................................................... 1
1.1 Introduction .............................................................................................................. 1
1.2 Specifications .......................................................................................................... 1
1.3 Dimensions .............................................................................................................. 3
Chapter 2 System Setup ............................................................... 4
2.1 Removing the Cover ................................................................................................ 4
2.2 Adding Disk Drives .................................................................................................. 5
2.4 Replacing the Fan ................................................................................................... 6
2.3 Installing Plug-in Cards ............................................................................................ 6
2.5 Replacing the Filter .................................................................................................. 7
Appendix A Passive Backplane ................................................................................... 8
Appendix B Exploded Diagram .................................................................................... 9
Appendix C Parts Ordering Guide.............................................................................. 10
Appendix D Safety Instructions.................................................................................. 11
D.1 English ........................................................................................................................... 11
D 2 German - Wichtige Sicherheishinweise ......................................................................... 12

IPC-602 User's Manual 1
Chapter 1 General Information
1.1 Introduction
The IPC-602 is a compact rugged 19" 2U-height rackmount chassis designed for space-limited applica-
tion. With its rugged, sturdy and well-cooled steel chassis specially designed to withstand heavy
shocks and thick dust, the IPC-602 can be used in the harshest of environments. It is ideal for
low-density CT or network system configurations that require high availability within a limited space,
such as computer telephony and networking systems.
1.2 Specifications
Construction: Heavy-duty steel
Disk drive capacity: One 5.25" and two 3.5" drive bays
Indicators: LEDs for power On/Off, HDD and 3.3 V
Controls: Power On and Reset switches on front panel
Cooling fan: Two 42 CFM fans on front panel, with air filters
Weight: 9.8 kg (21.8 lbs)
Dimensions (W x D x H): 481.2 x 449.5 x 88 mm (19" x 17.7" x 4")
Interior paint color: Black 2U, 2X; Fabric Texture
Passive backplane (PCA-6106VP3)
Slots: 2 ISA / 3 PCI / 1 PICMG
PC board: 6-layer PCB with ground and power planes for reduced noise and low power-supply
impedance
Indicators: LEDs for +5 V, +12 V, -5 V, -12 V, +3.3 V
Power supply (PS-250X-DPS)
Output rating: 250 watts max.
Input rating: 90 ~ 135 Vac or 180 ~ 265 Vac @ 47 ~ 63 Hz, switchable
Output voltage: +5 V @ 25 A, +12 V @ 8 A, -5 V @ 0.5 A, -12 V @ 0.8 A, +3.3 V @ 14 A,
+5 VSB @ 1 A
Minimum load: +5 V @ 1.5 A, +12 V @ 0.2 A
MTBF: 100,000 hours @ 90% load
Safety: UL/TUV/Nordic approved
EMI: Meets FCC/VDC Class B

2 IPC-602 User's Manual
Power supply (PS-260)
Output rating: 260 watts max.
Input rating: 85 ~ 130 Vac or 180 ~ 260 Vac @ 47 ~ 63 Hz, switchable
Output voltage: +5 V @ 25 A, +12 V @ 9 A, -5 V @ 0.5 A, -12 V @ 2 A,
Minimum load: +5 V @ 1 A, +12 V @ 0.1 A
MTBF: 200,000 hours @ 70% load
Safety: UL/CSA/TUV approved
EMI: Meets FCC/VDE Class B
Power supply (PS-30XDC48-BPS)
Output rating: 300 watts max.
Input rating: -40 ~ 56 Vdc @ 47 ~ 63 Hz
Output voltage: +5 V @ 30 A, +12 V @ 12 A, -5 V @ 0.5 A, -12 V @ 1 A, +3.3 V @ 20 A,
+5 VSB @ 1.5 A
Minimum load: +5 V @ 3 A, +12 V @ 1 A
MTBF: 119,122 hours @ 75% load
Safety: UL/TUV
EMI: Meets FCC/VDC Class A
Environmental specifications
Operating temperature: 0 ~ 45° C (32 ~ 113° F)
Relative humidity: 10 ~ 95% @ 40° C, non-condensing
Safety: UL / CE approved
CE compliant

IPC-602 User's Manual 3
1.3 Dimensions
COMPACT
110V
RES ET
POW ER
POW ER
3.3V
HDD HDD
3.3V
POW ER
Unit: mm (inches)

4 IPC-602 User's Manual
Chapter 2 System Setup
The following procedures are provided to assist you in installing drives and plug-in cards into the
IPC-602.
2.1 Removing the Cover
Unscrew the six screws on the front and rear panels , and then slide the cover toward the rear chassis.
See Figure 2-1 below:
Figure 2-1: Removing the cover
Step 1
Step 3
Step 2

IPC-602 User's Manual 5
2.2 Adding Disk Drives
After removing the cover, you can easily install disk drives. Refer to Figure 2-2 below and do the
following:
1. Remove the four outer screws which mount the drive bay to the chassis.
2. Slide the drive bay about 1 cm. toward the rear, to a location where it is not obstructed by the upper
rim. Lift it free of the chassis.
3. Remove the cover of the front drive bay, and insert the drives into their proper locations in the drive
bay.
Figure 2-2: Adding disk drives

6 IPC-602 User's Manual
2.3 Installing Plug-in Cards
After removing the cover, you can easily install plug-in cards. See Figure 2-3 below:
Figure 2-3: Installing plug-in cards
2.4 Replacing the Fan
Unscrew the two screws on the fan, and slide the cover toward the rear chassis. See Figure 2-4 below:
Figure 2-4: Replacing the fan
Step 1 Step 2

IPC-602 User's Manual 7
2.5 Replacing the Filter
The filter is located next to the lockable door. If the IPC-602 is under continuous use, the filter should
be changed about once a month. To replace the filter, refer to Figure 2-5 below and do the following:
1. Open the lockable door.
2. Remove the filter by gently pulling the tab and sliding the filter to the right.
3. Slide a new filter in until it snaps into place.
4. Close and lock the lockable door.
Figure 2-5: Replacing the filter

8 IPC-602 User's Manual
Appendix A Passive Backplane
PCA-6106VP3: 2 ISA / 3 PCI / 1 CPU slots
Dimensions: 260 x 80 mm
Unit: mm (inches)

IPC-602 User's Manual 9
Appendix B Exploded Diagram

10 IPC-602 User's Manual
Appendix C Parts Ordering Guide

IPC-602 User's Manual 11
Appendix D Safety Instructions
D.1 English
1. Read these safety instructions carefully.
2. Keep this user's manual for later reference.
3. Disconnect this equipment from any AC outlet before cleaning. Do not use liquid or spray
detergents for cleaning. Use a damp cloth.
4. For pluggable equipment, the power outlet must be installed near the equipment and be easily
accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or letting it fall could
cause damage.
7. The openings on the enclosure are for air convection. Protect the equipment from overheating.
DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before connecting the equipment to the
power outlet.
9. Position the power cord so that people cannot step on it. Do not place anything over the power
cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the power source to avoid
damage by transient overvoltage.
12. Never pour any liquid into an opening. This could cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should be opened only by qualified
service personnel.
14. If any of the following situations arises, get the equipment checked by service personnel:
a. The power cord or plug is damaged.
b. Liquid has penetrated into the equipment.
c. The equipment has been exposed to moisture.
d. The equipment does not work well, or you cannot get it to work according to the installation
reference guide.
e. The equipment has been dropped and damaged.
f. The equipment has obvious signs of breakage.
15. DO NOT LEAVE THIS EQUIPMENT IN AN UNCONTROLLED ENVIRONMENT WHERE
THE STORAGE TEMPERATURE IS BELOW -20° C (-4° F) OR ABOVE 60° C (140° F).
THIS MAY DAMAGE THE EQUIPMENT.
The sound pressure level at the operator's position according to IEC 704-1:1982 is equal to or less than
70 dB(A).
DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech disclaims all
responsibility for the accuracy of any statements contained herein.

12 IPC-602 User's Manual
D.2 German - Wichtige Sicherheishinweise
1. Bitte lesen Sie Sich diese Hinweise sorgfältig durch.
2. Heben Sie diese Anleitung für den späteren Gebrauch auf.
3. Vor jedem Reinigen ist das Gerät vom Stromnetz zu trennen. Verwenden Sie Keine Flüssig-oder
Aerosolreiniger. Am besten dient ein angefeuchtetes Tuch zur Reinigung.
4. Die Netzanschlußsteckdose soll nahe dem Gerät angebracht und leicht zugänglich sein.
5. Das Gerät ist vor Feuchtigkeit zu schützen.
6. Bei der Aufstellung des Gerätes ist auf sicheren Stand zu achten. Ein Kippen oder Fallen könnte
Verletzungen hervorrufen.
7. Die Belüftungsöffnungen dienen zur Luftzirkulation die das Gerät vor überhitzung schützt.
Sorgen Sie dafür, daß diese Öffnungen nicht abgedeckt werden.
8. Beachten Sie beim Anschluß an das Stromnetz die Anschlußwerte.
9. Verlegen Sie die Netzanschlußleitung so, daß niemand darüber fallen kann. Es sollte auch nichts
auf der Leitung abgestellt werden.
10. Alle Hinweise und Warnungen die sich am Geräten befinden sind zu beachten.
11. Wird das Gerät über einen längeren Zeitraum nicht benutzt, sollten Sie es vom Stromnetz
trennen. Somit wird im Falle einer Überspannung eine Beschädigung vermieden.
12. Durch die Lüftungsöffnungen dürfen niemals Gegenstände oder Flüssigkeiten in das Gerät
gelangen. Dies könnte einen Brand bzw. elektrischen Schlag auslösen.
13. Öffnen Sie niemals das Gerät. Das Gerät darf aus Gründen der elektrischen Sicherheit nur von
authorisiertem Servicepersonal geöffnet werden.
14. Wenn folgende Situationen auftreten ist das Gerät vom Stromnetz zu trennen und von einer
qualifizierten Servicestelle zu überprüfen:
a. Netzkabel oder Netzstecker sind beschädigt.
b. Flüssigkeit ist in das Gerät eingedrungen.
c. Das Gerät war Feuchtigkeit ausgesetzt.
d. Wenn das Gerät nicht der Bedienungsanleitung entsprechend funktioniert oder Sie mit Hilfe
dieser Anleitung keine Verbesserung erzielen.
e. Das Gerät ist gefallen und/oder das Gehäuse ist beschädigt.
f. Wenn das Gerät deutliche Anzeichen eines Defektes aufweist.
15. Bitte lassen Sie das Gerät nicht unbehehrt hinten unter -20° C (-4° F) oder oben 60° C (140° F),
weil diesen Temperaturen das Gerät zerstören könten.
Der arbeitsplatzbezogene Schalldruckpegel nach DIN 45 635 Teil 1000 beträgt 70dB(A) oder weiger.
DISCLAIMER: This set of instructions is provided according to IEC704-1. Advantech disclaims all
responsibility for the accuracy of any statements contained herein.