Advantech I/O Module 5000 Series User manual

ADAM-5000 Series
I/O Module
User's Manual
Copyright Notice
This document is copyrighted, 1997, by Advantech Co., Ltd. All rights are
reserved. Advantech Co., Ltd., reserves the right to make improvements to the
products described in this manual at any time without notice.
No part of this manual may be reproduced, copied, translated or transmitted in
any form or by any means without the prior written permission of Advantech Co.,
Ltd. Information provided in this manual is intended to be accurate and reliable.
However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any
infringements upon the rights of third parties, which may result from its use.
Acknowledgments
ADAM is a trademark of Advantech Co., Ltd.
IBM and PC are trademarks of International Business
Machines Corporation.
Second Edition
March 2005

I/O Module Introduction
ADAM-5000 Series I/O Module User’s Manual
Table of Contents
Chapter 1 Introduction ….……..................…..................………….1-1
Chapter 2 Analog Input Modules..................….................…....... 2-1
2.1 ADAM-5013 3-channel RTD input module…............................2-2
2.2 ADAM-5017 8-channel analog input module…….…............... 2-5
2.3 ADAM-5017H 8-channel high speed analog input module…. 2-8
2.4 ADAM-5018 7-channel thermocouple input module ………..2-13
Chapter 3 Analog Output Modules .............................................. 3-1
3.1 ADAM-5024 4-channel analog output module...…...................3-2
Chapter 4 DigitalInput/OutputModules..................…....................4-1
4.1 ADAM-5050 16-channel universal digital I/O module...............4-2
4.2 ADAM-5051 series digital input module.........….......................4-5
4.2.1 ADAM-5051(D) 16-channel digital input module …….…......4-5
4.2.2 ADAM-5051S 16-channel Isolated Digital Input Module w/LED ..….4-7
4.3 ADAM-5052 8-channel isolated digital input module…...........4-9
4.4 ADAM-5055S 16-channel Isolated Digital I/O Module with LED……...4-11
4.5 ADAM-5056(D) series digital output module w/LED……........4-13
4.5.1 ADAM-5056(D) 16-channel digital output module w/LED..4-13
4.5.2 ADAM-5056S 16-channel Isolated Digital Output Module w/ LED.4-14
4.5.3 ADAM-5056SO 16-channel Isolated Digital Output Module wLED4-16
4.6 Relay Output Modules ………….…..................….................…4-18
4.6.1 ADAM-5060 relay output module……………….….......…….4-18
4.6.2 ADAM-5068 relay output module……………………………..4-19
4.6.3 ADAM-5069 relay output module……………………………..4-21
4.7 Counter/Frequency Module………………………………..……4-22
4.7.1 ADAM-5080 4-channel Counter/Frequency Module………..4.22

I/O Module Introduction
ADAM-5000 Series I/O Module User’s Manual
Chapter 5 Serial Communication Module………..….................... 5-1
5.1 ADAM-5090 4-port RS-232 Communication Module................5-2
Chapter 6 Analog I/O Modules Calibration.................................. 6-1
6.1 Analog input module calibration……………………………….. 6-2
6.2 ADAM-5013 RTD Input Resistance Calibration……………….. 6-7
6.3 Analog output module calibration .......………………………… 6-9

Introduction 1

Introduction
1-
2 ADAM 5000 IO modules User’s Manual
This manual introduces the detail specifications functions and
application wiring of each ADAM-5000 I/O modules. To organize an
ADAM-5510 Series Controller, you need to select I/O modules to interface
the main unit with field devices or processes that you have previously
determined. Advantech provides 19 types of ADAM-5000 I/O modules for
various applications so far. Following table is the I/ O modules support list we
provided for user’s choice.
Module Name Specification Reference
ADAM-5013 3-ch. RTD input Isolated
ADAM-5017 8-ch. AI Isolated
ADAM-5017H 8-ch. High speed AI Isolated
ADAM-5018 7-ch. Thermocouple input Isolated
Analog I/O
ADAM-5024 4-ch. AO Isolated
ADAM-5050 7-ch. D I/O Non-isolated
ADAM-5051 16-ch. DI Non-isolated
ADAM-5051D 16-ch. DI w/LED Non-isolated
ADAM-5051S 16-ch. Isolated DI w/LED Isolated
ADAM-5052 8-ch. DI Isolated
ADAM-5055S 16-ch. Isolated DI/O w/LED Isolated
ADAM-5056 16-ch. DO Non-isolated
ADAM-5056D 16-ch. DO w/LED Non-isolated
ADAM-5056S 16-ch. Isolated DO w/LED Isolated
Digital I/O
ADAM-5056SO 16-ch. Iso. DO w/LED (source) Isolated
ADAM-5060 6-ch. Relay output Isolated
ADAM-5068 8-ch. Relay output Isolated
Relay Output
ADAM-5069 8-ch. Relay output Isolated
Counter/Frequency ADAM-5080 4-ch. Counter/Frequency Isolated
Serial I/O ADAM-5090 4-port RS232 Non-isolated
Table 1-1: I/O Module Support List

Analog Input Modules 2

Analog Input module
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2 ADAM 5000 IO modules User’s Manual
Analog input modules use an A/D converter to convert sensor voltage,
current, thermocouple or RTD signals into digital data. The digital data is then
translated into engineering units. The analog input modules protect your
equipment from ground loops and power surges by providing opto-isolation
of the A/D input and transformer based isolation up to3,000V
DC
.
2.1 ADAM-5013 3-channel RTD input module
The ADAM-5013 is a 16-bit, 3-channel RTD input module that features
programmable input ranges on all channels. This module is an extremely
cost-effective solution for industrial measurement and monitoring
applications. Its opto-isolated inputs provide 3,000 V
DC
of isolation between
the analog input and the module, protecting the module and peripherals
from damage due to high input line voltage.
Note: Owing to the conversion time required by the A/D converter, the
initialization time of each ADAM-5013 module is 5 seconds. Thus the
total initialization time will be about 20 seconds if all 4 I/O slots in
an ADAM-5000 main unit contain ADAM-5013 modules.
Figure 2-1: ADAM-5013 module frontal view

Chapter 2
2
-3
Application wiring
Figure 2-2: RTD inputs

Analog Input module
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4 ADAM 5000 IO modules User’s Manual
Technical specifications of ADAM-5013
Analog input channels three
Input type Pt or Ni RTD
Pt -100 to 100°C a=0.00385
Pt 0 to 100°C a=0.00385
Pt 0 to 200°C a=0.00385
Pt 0 to 600°C a=0.00385
Pt -100 to 100°C a=0.00392
Pt 0 to 100°C a=0.00392
Pt 0 to 200°C a=0.00392
Pt 0 to 600°C a=0.00392
Ni -80 to 100°C
RTD type and temperature
range
Ni 0 to 100°C
Isolation voltage 3000 VDC
Sampling rate 10 samples/sec (total)
Input impedance 2 MΩ
Bandwidth 13.1 Hz @ 50 Hz, 15.72 Hz @ 60 Hz
Input connections 2, 3 or 4 wire
Accuracy ± 0.1% or better
Zero drift ± 0.015 °C/°C
Span drift ± 0.01 °C/°C
CMR@50/60 Hz 150 dB
NMR@50/60 Hz 100 dB
Power consumption 1.2 W
Table 2-1: Technical specifications of ADAM-5013

Chapter 2
2
-5
2.2 ADAM-5017 8-channel analog input module
The ADAM-5017 is a 16-bit, 8-channel analog differential input module
that provides programmable input ranges on all channels. It accepts
millivolt inputs (±150mV, ±500mV), voltage inputs (±1V, ±5V and ±10V) and
current input (±20 mA, requires 125 ohms resistor). The module provides
data to the host computer in engineering units (mV, V or mA). This module
is an extremely cost-effective solution for industrial measurement and
monitoring applications. Its opto-isolated inputs provide 3,000 V
DC
of
isolation between the analog input and the module, protecting the module and
peripherals from damage due to high input line volt- age. Additionally, the
module uses analog multiplexers with active over- voltage protection. The
active protection circuitry assures that signal fidelity is maintained even
under fault conditions that would destroy other multiplexers. This module
can withstand an input voltage surge of 70 Vp-p with ±15 V supplies.
Figure 2-3: ADAM-5017 module frontal view

Analog Input module
2-
6 ADAM 5000 IO modules User’s Manual
Application wiring
Figure2-4: Millivolt and volt input
Figure 2-5: Process current input
Note: To keep measurement accuracy please short the channels that
are not in use.

Chapter 2
2
-7
Technical specifications of ADAM-5017
Analog Input Channels Eight differential
Input Type mV, V, mA
Input Range ± 150 mV, ± 500 mV, ± 1 V, ± 5 V, ± 10 V and ± 20 mA
Isolation Voltage 3000 VDC
Sampling Rate 10 samples/sec (total)
Analog Input Signal Limit 15 V max.
Max. allowable voltage difference
between two connectors in a
module
15 V max.
Input Impedance 2 Mohms
Bandwidth 13.1 Hz @ 50 Hz, 15.72 Hz @ 60 Hz
Accuracy ± 0.1% or better
Zero Drift ± 1.5 µV/°C
Span Drift ± 25 PPM/°C
CMR @ 50/60 Hz 92 dB min.
Power Requirements + 10 to + 30 VDC (non-regulated)
Power Consumption 1.2 W
Table2-2: Technical specifications of ADAM-5017

Analog Input module
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8 ADAM 5000 IO modules User’s Manual
2.3 ADAM-5017H 8-channel high speed analog input module
The ADAM-5017H is a 12-bit plus sign bit, 8-channel analog differential
input module that provides programmable input ranges on each channel. It
accepts millivolt inputs (± 500 mV, 0-500 mV), voltage inputs (±1 V, 0-1V, ±2.5 V,
0-2.5 V, ±5 V, 0-5 V, ±10 V and 0-10 V) and current inputs (0-20 mA and 4-20 mA;
requires a 125 ohms resistor). The module provides data to the host
microprocessor in engineering units (mV, V or mA) or two’s complement
format.
Its sampling rate depends on the data format received: up to 100 Hz
(total). Space is reserved for 125-ohm, 0.1%, 10 ppm resistors (See Figure2-9).
Each input channel has 3000 V
DC of optical isolation between the outside
analog input line and the module, protecting the module and peripherals from
high input line voltages. Addition- ally, the module uses analog multiplexers
with active over-voltage protection. The active protection circuitry assures
that signal fidelity is main- tained even under fault conditions that would
destroy other multiplex- ers. The analog inputs can withstand a constant 70
Vp-p input with ±15V supplies.
Figure 2-6: ADAM-5017H module frontal view

Chapter 2
2
-9
Application wiring
Figure 2-7: Millivolt and volt input
Figure 2-8: Process current input

Analog Input module
2-
10 ADAM 5000 IO modules User’s Manual
Figure 2-9: Locations of 125-ohm resistors
Note: To maintain measurement accuracy please short channels not in
use.

Chapter 2
2
-11
Technical specifications of ADAM-5017H
Analog Input Channels 8 differential
ADC Resolution 12 bits, plus sign bit
Type of ADC Successive approximation
Isolation Voltage 3000 VDC
Sampling Rate 100 Hz
Input Impedance 20 Mohms (voltage inputs); 125 ohms (current
inputs)
Signal Input Bandwidth 1000 Hz for both voltage inputs and current inputs
Analog Signal Range ±15 V max.
Analog Signal Range for any two
measured Pins
±15 V max.
Power Requirements +10 to +30 VDC (non-regulated)
Power Consumption 1.8 W
Table 2-3: Technical specifications of ADAM-5017H

Analog Input module
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12 ADAM 5000 IO modules User’s Manual
Input
Range
With
Overranging
Offset
Error @
25°C
Offset
Error @ -
10 to
+70°C
Gain
Error @
25°C
Gain
Error @ -
10 to
+70°C
Offset
Drift
Gain
Drift
Display
Resolution
0 ~ 10 V 0 ~ 11 V ±1 LSB ±2 LSB ±1 LSB ±2 LSB 17 µV/°C 50
ppm/°C
2.7 mV
0 ~ 5 V 0 ~ 5.5 V ±1 LSB ±2 LSB ±1.5 LSB ±2 LSB 16 µV/°C 50
ppm/°C
1.3 mV
0 ~ 2.5 V 0 ~ 2.75 V ±1 LSB ±2 LSB ±1.5 LSB ±2 LSB 20 µV/°C 55
ppm/°C
0.67 mV
0 ~ 1 V 0 ~ 1.375 V ±1 LSB ±2.5 LSB ±2 LSB ±2.5 LSB 20 µV/°C 60
ppm/°C
0.34 mV
0 ~ 500 mV 0 ~ 687.5
mV
- ±5 LSB ±3 LSB ±3.5 LSB 20 µV/°C 67
ppm/°C
0.16 mV
± 10 V ±11 V ±1 LSB ±2 LSB ±1 LSB ±2 LSB 17 µV/°C 50
ppm/°C
2.7 mV
± 5 V ±0 ~ 5.5 V ±1 LSB ±2 LSB ±1.5 LSB ±2 LSB 17 µV/°C 50
ppm/°C
1.3 mV
± 2.5 V ±0 ~ 2.75 V ±1 LSB ±2 LSB ±1.5 LSB ±2 LSB 20 µV/°C 55
ppm/°C
0.67 mV
± 1 V ±0 ~ 1.375 V ±1 LSB ±2.5 LSB ±2 LSB ±2.5 LSB 20 µV/°C 60
ppm/°C
0.34 mV
Voltage
Inputs
± 500 mV ±0 ~ 687.5
mV
- ±5 LSB ±3 LSB ±3.5 LSB 20 µV/°C 67
ppm/°C
0.16 mV
0 ~ 20 mA 22 mA ±1 LSB ±1 LSB ±1.5 LSB ±2 LSB nA/°C ppm/°C 5.3 µΑCurrent
Inputs 4 ~ 20 mA 22 mA ±1 LSB ±1 LSB ±1.5 LSB ±2 LSB nA/°C ppm/°C 5.3 µΑ
Table 2-4: ADAM-5017H input signal ranges

Chapter 2
2
-13
2.4 ADAM-5018 7-channel thermocouple input module
The ADAM-5018 is a 16-bit, 7-channel thermocouple input module that
features programmable input ranges on all channels. It accepts millivolt
inputs (±15 mV, ±50 mV, ±100 mV, ±500 mV), voltage inputs (±1 V, ±2.5 V),
current input (±20 mA, requires 125 ohms resistor) and thermocouple input
(J, K, T, R, S, E, B).
The module forwards the data to the host computer in engineering units
(mV, V, mA or temperature °C). An external CJC on the plug-in terminal is
designed for accurate temperature measurement.
Figure 2-10: ADAM-5018 module frontal view

Analog Input module
2-
14 ADAM 5000 IO modules User’s Manual
Application wiring
Figure 2-11: Thermocouple input

Chapter 2
2
-15
Technical specifications of ADAM-5018
Analog Input Channels Seven differential
Input Type mV, V, mA, Thermocouple
Input Range ± 15 mV, ± 50 mV, ± 100 mV, ± 500 mV, ± 1 V, ± 2.5
V and ± 20 mA
T/C Type and Temperature Range JKTERSB 0 to 760 °C 0 to 1370 °C -100 to
400 °C 0 to 1400 °C 500 to 1750
°C 500 to 1750 °C 500 to 1800
°C
Isolation Voltage 3000 VDC
Sampling Rate 10 samples/sec (total)
Input Impedance 2 Mohms
Bandwidth 13.1 Hz @ 50 Hz, 15.72 Hz @ 60 Hz
Accuracy ± 0.1% or better
Zero Drift ± 0.3 µV/°C
Span Drift ± 25 PPM/°C
CMR @ 50/60 Hz 92 dB min.
Power Consumption 1.2 W
Table 2-5: Technical specifications of ADAM-5018