AEG AS-BBH1-10000/HV Series User manual

AEG HIGH VOLTAGE BATTERY (10 KWH / 15 KWH) INSTALLATION MANUAL PD202209 V2-1-22VERSION:
AEG HIGH VOLTAGE BATTERY
INSTALLATION
MANUAL
AEG HIGH VOLTAGE BATTERY
SERIES:
ASBBH110000HV
ASBBH115000HV

2
AEG HIGH VOLTAGE BATTERY (10 KWH / 15 KWH) INSTALLATION MANUAL PD202209 V2-1-22EN
AEG HIGH VOLTAGE BATTERY
INSTALLATION MANUAL
Thank you for choosing the reliability of AEG high
voltage batteries.
This installation manual is intended for dealers and
installers involved in the planning, installation and
commissioning of photovoltaic systems deploying
AEG high voltage batteries. These instructions
provide you with valuable information to ensure that
your battery runs smoothly over its whole lifecycle.
AEG high voltage batteries are tested and approved
by acknowledged independent certification
authorities and can only be installed by qualified
professional companies.
Please observe the standards and regulations
applying to photovoltaic systems in the relevant
countries, as well as the rules of the employers’
liability insurance associations for accident protection.
Failure to comply with these can result in major
injuries and damage.
The information provided in this manual is accurate
at the time of publication; however, Solar Solutions
reserves the right to make changes to product design
and technical specification updates at any time
without prior notice. Illustrations in this manual are
meant to help explain system configuration concepts
and installation instructions. The illustrated items may
dier from the actual items at the installation location.
Keep this guide in a safe place for further reference
as it contains important information for product care,
maintenance and disposal.
CONTENTS
1. PRELIMINARY REMARKS 3
1.1 Icons 3
1.2 Product Identification 3
2. SAFETY 4
2.1 General safety 4
2.2 Handling safety 4
2.3 Installation safety 5
2.4 Grid-tied operation safety 5
2.5 Maintenance safety 5
2.6 Response to emergency situations 6
3. PRODUCT OVERVIEW 6
3.1 General remarks 6
3.2 Product appearance 7
3.3 Technical data 8
3.4 Operating data 8
4. INSTALLATION 8
4.1 Installation tools and materials 8
4.2 Wire specifications 9
4.3 Unboxing 9
4.4 Choosing the installation site 10
4.5 Mechanical and electrical installation 10
5. PRODUCT END OF LIFE 12
6. DISCLAIMER OF LIABILITY 13
7. CONTACT 13

3
AEG HIGH VOLTAGE BATTERY (10 KWH / 15 KWH) INSTALLATION MANUAL PD202209 V2-1-22EN
1. PRELIMINARY REMARKS
1.1 Icons
This section describes relevant warning symbols
recurring in the installation and operation manual of
AEG high voltage batteries. Icons highlight relevant
information for the physical and property safety of
the user. Compliance to the provided instructions
is essential to prevent physical injury and product
damage. Below is a list of the icons used in this manual:
Icon Meaning Instruction
Danger Serious physical injury or
even death may occur in case
of noncompliance with the
requirement (electrical hazard)
Warning Physical injury or product
damage may occur in case of
noncompliance with the
requirement.
Electro-
static
discharge
Damage may occur in case of
noncompliance with the
requirement.
Hot
surface
Product surface may become
hot, do not touch
iNote Useful information for product
maintenance and operation is
provided
Table 1: Icon meaning
1.2 Product Identification
High Voltage Battery:
Each High Voltage Battery can be identified by means
of the following information:
Serial Number
Each battery is identified by a unique serial number
univocally coupled with a barcode, to be found on the
housing.
Product Label
The product label of the battery pack is placed on
the housing. It provides information about the main
parameters of the device such as: Product Name
Code (PNC), Battery Type, Capacity, Nominal Voltage
and Nominal Energy, Charge, and further operation
parameters.
PRODUCT NAME CODE: AS-BBH1-10000/HV
Li-ion Battery Pack
Capacity: 40 Ah
Nominal energy: 10kWh
Charge/discharge current (nominal): 20A/20A
Operating temperature range: -10~50°C
Protective Class: Class I
IP54 IFpR/41/136/[2P84S]M/-10+50/NA
Rechargeable Li-ion
Nominal voltage: 268.8VDC
Usable energy: 9 kWh
Solar Solutions BV
Finlandlaan 1
2391PV Hazerswoude-Dorp
The Netherlands
www.aeg-industrialsolar.de
[email protected]
AEG is a registered
trademark used under
license from
AB Electrolux (publ).
Product assembled in P.R.C.
+_
Kg
+
_
Label example
Explanation of icons on product label:
Icon Meaning
Safety warning: electrical hazard
+_Electrolytes leak danger
Risk of explosion
Kg Heavy, handle with care to avoid injury
Keep away from fire or ignition sources
Keep away from children
+
_
Ensure correct polarity connection
For proper use read the installation manual
Suitable for recycling through a professional
battery recycling company
CE marking. The product complies with the
CE directives
EU WEEE mark. Do not dispose of product
as household waste.
Explanation of icons on battery label
Please refer to the specific product datasheet on
www.aeg-industrialsolar.de for the latest technical data.

4
AEG HIGH VOLTAGE BATTERY (10 KWH / 15 KWH) INSTALLATION MANUAL PD202209 V2-1-22EN
2. SAFETY
2.1 General safety
All AEG high voltage batteries are tested according to
international safety regulations.
AEG high voltage batteries should be installed,
maintained, connected and operated by qualified
technicians in compliance with all local and national
applicable standards, codes and regulations issued
by the relevant power suppliers, companies and
authorities. Installers bear the risk of all injury that
might occur during installation including, without
limitation, the risk of electric shock. Check and follow
all safety precautions specified even for the other
components of the system. Keep children away
from the installation site and during transportation,
installation and maintenance of the electrical
equipment.
2.2 Handling safety
Please observe the following indications when handling
the AEG high voltage battery.
Look for any visible damage to the package or the
product itself. Double-check the order information and
the product nameplate to ensure the products are of
the ordered type. Check that the package contents are
not damaged and that all items listed are present (see
4.5 „Unboxing and package content“). Should you find
any issues, contact the shipping company and / or your
supplier as soon as possible before attempting product
installation.
Take note of the indications displayed on the product
packaging. Specifically:
Icon Meaning
This side up
Fragile
Handle with care
Do not turn or drop
Do not stack
Icon Meaning
Keep dry
Packaging icon meaning
Please make sure that the high voltage battery and
its components are properly packed and sealed to
ensure safe transportation. Ensure that the battery
pack is stored in a dry, clean place and not exposed to
water or dust.
Kg
The battery pack is heavy. Handle it carefully in
order to avoid injuries. At least two people are
required to move and install the battery pack.
To ensure handling, installation and maintenance
safety, and to avoid personal injuries, please adopt
mechanical protective measures such as wearing
protective shoes and work clothes.
To avoid electric shock, remove metallic
rings, watchbands, ear, nose or lip rings or other
metallic devices during installation, connection and
maintenance of the high voltage battery.
2.2.1 Handling the battery pack
+_Handle the battery pack carefully as it may leak
corrosive electrolyte.
To avoid the risk of explosion of the battery pack,
make sure to observe the following:
Do not make the battery pack undergo strong impacts.
Do not crush or puncture the battery pack.
Do not dispose of the battery pack in a fire.
To avoid fire risks to the battery pack, please make
sure to observe the following:
Do not expose the battery pack to temperatures that
exceed 60°C.
Do not place the battery pack near a heat source, such
as a fireplace.
Do not expose the battery pack to direct sunlight.
Do not allow the battery connectors to touch
conductive objects such as wires.
To avoid the risk of the electric shock from the
battery pack, please make sure to observe the following
handling instructions:
Do not disassemble the battery pack.

5
AEG HIGH VOLTAGE BATTERY (10 KWH / 15 KWH) INSTALLATION MANUAL PD202209 V2-1-22EN
Do not touch the battery pack with wet hands.
Do not expose the battery pack to moisture or liquids.
Keep the battery pack away from children and animals.
To avoid damaging the battery pack, please make sure
to also observe the following handling instructions:
Do not allow the battery pack to come in contact with
liquids.
Do not expose the battery pack to high pressures or
strong forces.
Do not place any objects on top of the battery pack.
Do not pull or drag the battery pack, nor step on it.
2.3 Installation safety
Installing solar photovoltaic systems and batteries
requires specialized skills and knowledge and can only
be performed by qualified technicians (see 2.1 General
safety). All electric installations need to comply with the
national and local laws and standards.
Use the AEG high voltage battery pack only for the
intended purpose in combination with the suitable AEG
hybrid inverter.
For installation, choose a location out of the reach
of children or public access. Keep the battery pack
away from the reach of children.
Ensure you are completely familiar with the
indications provided the instructions manual
before attempting installation.
Do not use the battery pack if it is defective, if it
appears to be cracked, broken or otherwise damaged,
or if it fails to operate.
Handling or changing components without
following the instructions in this manual may cause
personal injury, cause product damage, and ultimately
void the warranty.
Do not attempt to open, disassemble, repair, or
modify the battery pack. The battery pack can only be
repaired by AEG service personnel.
Use only installation equipment suitable for a solar
electric installation.
Only use original parts and components.
Handle with care to avoid damages to the battery pack
and its components during transportation.
Installers and operators should carefully follow
the instructions in this manual when handling the high
voltage battery and avoid hazardous actions that might
result in life-threatening situations.
It is important to ensure proper grounding
according to local requirements.
Do not install the battery pack on or close to
flammable or explosive materials.
Do not insert any foreign objects into any part of the
battery pack.
Do not use cleaning solvents to clean the battery pack.
2.4 Grid-tied operation safety
Only qualified electricians are allowed to operate the
high voltage battery under the permission of local
energy authorities.
All electrical connections must meet the electrical
standards of the country/region in which the
installation is located.
Ensure reliable installation and electrical connection
before operation.
+
_
Make sure that the battery polarity is connected
correctly.
Do not open the high voltage battery cover.
2.5 Maintenance safety
Only qualified professionals are allowed to carry out
maintenance, inspection and refitting of the AEG
high voltage battery. If your AEG high voltage battery
requires maintenance, please contact your supplier.
Ensure that unauthorized people do not access the
maintenance area during maintenance operations.

6
AEG HIGH VOLTAGE BATTERY (10 KWH / 15 KWH) INSTALLATION MANUAL PD202209 V2-1-22EN
10min
Before attempting maintenance, disconnect
first all power supplies from the grid to the energy
storage system. Disconnect the breakers. Wait at least
5 minutes until the internal parts of the system are
discharged.
Please follow the electrostatic protection norms,
and take correct protective measures as there are
electrostatic sensitive circuits and devices in the
system. Appropriate protective measures are meant to
prevent damages to the product and personal injury.
Only use original parts and components. Do not
refit the energy storage system unless authorized.
Do not get near to / touch any metal conductive
part of the grid or of the high voltage battery, otherwise
electric shock, physical injury, death or fire may occur.
Always pay attention to warning icons and instructions
signaling the possibility of electric shock.
Do not use cleaning solvents to clean the battery pack.
2.6 Response to emergency situations
The battery pack is designed to prevent hazards
resulting from failures. However, Solar Solutions cannot
guarantee for its absolute safety.
+_If the battery pack leaks electrolyte, avoid contact
with the leaking liquid or gas. Electrolyte is corrosive
and contact with it may cause skin irritation and
chemical burns.
If you find yourself in any of the below emergency
situations resulting from exposure to electrolyte, please
take the suggested take promptly:
Inhalation: evacuate the contaminated area, and
immediately seek medical attention.
Eye contact: rinse the eyes with flowing water for 15
minutes, and immediately seek medical attention.
Skin contact: wash the aected area thoroughly
with soap and water, and seek immediately medical
attention.
Ingestion: induce vomiting, and seek immediately
medical attention
Fire: in case of fire, always have an ABC or carbon
dioxide extinguisher at hand.
The battery pack may catch fire if heated above
150°C. If a fire breaks out when the battery pack is
installed, proceed with the following actions:
• Extinguish the fire before the battery pack catches
fire.
• If it is impossible to extinguish the fire but you still
have time, move the battery pack to a safe area
before it catches fire.
• If the battery pack has caught fire, do not try to
extinguish the fire. Evacuate people immediately.
If the battery catches fire, it will produce noxious
and poisonous gases. Do not get close to it.
Wet battery: if the battery pack is wet or submerged
in water, do not try to get close to it. Contact your
installer/ dealer for technical assistance.
Damaged battery: damaged batteries are dangerous
and must be handled with extreme caution. They are
not fit for use and may pose a danger to people or
property.
If the battery pack seems to be damaged, pack it in its
original container, and then return it to your installer or
distributor.
+_Damaged batteries may leak electrolyte or
produce flammable gas. If you suspect such damage,
immediately contact your installer/ dealer for advice
and information.
3. PRODUCT OVERVIEW
3.1 General remarks
The AEG high voltage battery AS-BBH1-xxx-/HV
(xxx= 10000 or 15000) is a lithium battery product
with BMS (Battery Management System) developed for
use with photovoltaic installations.
Characterized by high energy density and reliability,
the battery pack‘s safety is granted among others by
relevant protection functions such as under-voltage,
over-voltage, over-current, over-temperature, under-
temperature protection. The battery pack further
supports CAN communication and features a WiFi
connection module The number of battery units can be

7
AEG HIGH VOLTAGE BATTERY (10 KWH / 15 KWH) INSTALLATION MANUAL PD202209 V2-1-22EN
expanded (with the use of a Control Box AEG AS-BAC1-
4W/HV).
The AEG high voltage battery can be deployed in
back-up power systems, micro-grids and home energy
storage systems.
3.2 Product appearance
3.2.1 High voltage battery
3
2
1
Item Description Size
AS-BBH1-10000/HV AS-BBH1-15000/HV
1Width 654 mm
2Depth 227 mm
3Height 971 mm 1205 mm
/Weight 105 kg 143 kg
3
8
22
4
5
1
7
6
Item. Description
1Cable entry
2Power ON/OFF
3Handle
4Handle
5Grounding
6Grounding
7Power light
8Fixed bracket
3.2.2 Wiring port
The wiring port can be seen in detail after opening the
cover plate.
Item. Description
1CAN 1 port
2CAN 2 port
3Battery + / positive battery pole
4Battery - / negative battery pole
3.2.3 CAN communication interface (CAN1 & CAN2)
Below is the scheme of the CAN communication
interface.

8
AEG HIGH VOLTAGE BATTERY (10 KWH / 15 KWH) INSTALLATION MANUAL PD202209 V2-1-22EN
CAN1 port (for inverter communication)
1 2 3 4 5 6 7 8
-- -- -- CAN1H CAN1L -- -- --
CAN2 port (for battery communication)
1 2 3 4 5 6 7 8
485A 485B GND CAN1H CAN1L +12V CAN2H CAN2L
3.3 Technical data
Technical data of battery module
Electrical characteristics
Model: AS-BBH1-xxx/HV xxx= 10000 15000
Battery type LFP
Total energy capacity [kWh] 10 15
Usable energy capacity [kWh] 9 13.5
Battery capacity [Ah] 40 40
Voltage range / usable..v.r. [V] 235.2~294 336~420
Nominal voltage [V] 268.8 374
Charge current [A] 294 420
Disharge cut-o voltage [V] 235.2 360
Charge/Discharge Current
(Nominal)
[A] 20/20
Charge/Discharge Current
(Max)
[A] 40/40
Max. continuous discharge
current
[A] 50
DOD 90%
Cycle life at 25°C
(under standard charge
conditions, charge 0.2°C,
discharge 0.2°C
≥6000
DC disconnect Contactor
Fuse
Number of expandable
battery units
[pcs] max. 8
Warranties
For the latest warranties please refer to:
www.aeg-industrialsolar.de
3.4 Operating data
BMS (Battery Management System)
Power consumption (work) [mA] ≤100
Power consumption (sleep) [mA] ≤0.1
Communication CAN
Monitoring parameters System voltage, system
current, cell voltage, cell
temperature
Operating conditions
Installation Location Indoor conditioned
Operating Temperature [°C] -10~50
Operating Temperature
(Recommended)
[°C] 15~30
Storage Temperature [°C] -30 ~60
Humidity [%] 5~95
Altitude [m] Max. 2000
Cooling Natural
convection
Reliability and certification
Certificates (cell) UL1642
Certificates (battery module) IEC62619 / UL1973
Transportation UN38.3
Ingress rating IP54
4. INSTALLATION
4.1 Installation tools and materials
Please ensure you have the following items at hand
before beginning the installation of the AEG high
voltage battery:

9
AEG HIGH VOLTAGE BATTERY (10 KWH / 15 KWH) INSTALLATION MANUAL PD202209 V2-1-22EN
Item Description
Tape measure
Phillips-screwdriver
Crimping tool
Wire cutters
Wire strippers
Safety (insulated) gloves
Safety goggles
Dust mask
Safety shoes
Use properly insulated tools to prevent accidental
electric shock or short circuits.
The below installation material should be arranged by
the installer for the installation of the battery pack:
• Charging cables
• Network cable
• DC breaker
4.2 Wire specifications
In order to standardize the wiring specifications of
the AEG high voltage battery AS-BBH1-xxx/HV (xxx=
10000 and 15000) please make sure to follow the
below requirements for the connecting wires:
Battery cable Communication cable
Recommended:
8 AWG / 10mm²
conductor with double
insulation
Recommended: standard
communication cable
with shielding function
4.3 Unboxing
Due to its weight, the AEG high voltage battery
needs to be handled by two or more people.
Before installing the product, please carry out a first
check of the package and the package content as
described in 2.2 „Handling safety“.
Below is a sketch of the packing box of the AEG high
voltage battery.
Step 1: Open the packing box, take out the wall bracket
and remove the EPE plate .
Item. Description
1EPE plate
2Wall bracket
3AEG high voltage battery

10
AEG HIGH VOLTAGE BATTERY (10 KWH / 15 KWH) INSTALLATION MANUAL PD202209 V2-1-22EN
Step 2: Pull out the battery pack and stand it upright.
Check if the battery pack is damaged.
Step 3: All the other items are contained in a box in one
corner of the carton. Take them out and check if any
item is missing. Keep the carton for future storage or
transportation.
Battery pack package content
The package content of the AEG battery pack includes
the following items. If any item is missing, please
contact your AEG distributor.
Item Name Qty.
1Battery pack AS-BBH1-10000/HV
or AS-BBH1-15000/HV (according
to your order)
1
2PE wire 1
3Allen wrench (M2.5) 1
4M4 socket head combination
screws
4
5M6 Phillips head three combination
screw
10
6M8 expansion screw combination 8
7Wall bracket 1
8CAN communication wire 1
9User manual 1
4.4 Choosing the installation site
Note: For specific requirements such as the
narrowest maintenance channel, escape route,
etc., please refer to the applicable standards of
the country/ region where the project is located.
Please make sure that the installation location meets
the following requirements:
• The installation site should be well ventilated and
sheltered from direct sunlight, rain and snow;
• The building is designed to withstand earthquakes
• The location should not be in proximity of the sea,
to avoid salt water and humidity.
• Ensure there are no corrosive gases at the
installation site, including ammonia and acid vapor.
• Ensure there are no flammable or explosive
materials at the installation site or nearby.
• The floor of the installation site must be dry and
flat. Under no circumstance there should be water
on the ground in proximity of the energy storage
system. Ensure that the ground level is levelled
and can fully carry the weight of the high voltage
battery.
• The installation site should be clean.
• Ensure enough clear space to provide space for
installation, maintenance, and safe escape.
Note: If the ambient temperature is outside of
the operating range, the battery pack will go in
self-protection mode and stop operating. The
optimal temperature range for the battery pack to
operate is between 15°C and 30°C degrees. Frequent
exposure to harsh temperatures may deteriorate the
performance and lifetime of the battery pack. For this
reason, it is recommended that temperature and
humidity stay at a constant level.
The AEG high voltage battery should be installed
against a wall.
4.5 Mechanical and electrical installation
Step 1 - Unboxing: Unbox the AEG high voltage
battery, put it upright and check for any damage before
proceeding to installation (see 2.2 „Handling safety“
and 4.4 „Unboxing“).
Step 2-Drilling, Fixing: install the AEG high voltage
battery against the wall. Eight holes should be drilled
on the wall in order to fix the racks of the battery
module. Please see below picture for details:

11
AEG HIGH VOLTAGE BATTERY (10 KWH / 15 KWH) INSTALLATION MANUAL PD202209 V2-1-22EN
AS-BBH1-10000/HV
Item Distance (mm)
1572
2116
3298
4116
560
AS-BBH1-15000/HV
Item Distance (mm)
1796
2116
3298
4116
560
Step 3-WiFi installation (if applicable): Insert the WiFi
module according to the system configuration: single
battery unit or battery units connected in parallel, for
details see below:
Single battery unit:
The Wi-Fi module should be connected to the CAN2
port of battery with Wi-Fi cable. Please see the below
figure for details.
Item Remark
1WiFi installation position
Battery units connected in parallel:
You only need to install 1 Wi-Fi module on the Control
Box AEG AS-BAC1-4W/HV. Please see the below figure
for details.
Item Remark
1WiFi installation position
Remarks: You can find the user manual of the WiFi
module in the WiFi pakcing box. In pure o-grid case
when the first installation is completed, if there is no PV
power, long press the battery main switch to start the
system.
Step 4 - Connecting the inverter: Connect the inverter
and battery module with the communication and
battery cable. Turn on the breaker placed on the right
side of the AEG high voltage battery. Please refer to the
below figure for details.
Item. Description
1Details
2CAN1
3Black start
4Breaker
CAN1 is connected to inverter for communication.
The AEG high voltage battery can only operate after

12
AEG HIGH VOLTAGE BATTERY (10 KWH / 15 KWH) INSTALLATION MANUAL PD202209 V2-1-22EN
Step 6- DOD setting of the inverter To make sure the
battery working smoothly, we recommend the DOD
setting of inverter as follows.
On-grid DOD: 80%
O-grid DOD: 70%
5. PRODUCT END OF LIFE
Please return any electrical equipment that you no
longer use to the collection points provided for their
disposal. Information concerning where the equipment
can be disposed of can be obtained from your local
authorities.
The battery pack is suitable for recycling
through a professional battery recycling
company
The wheelie bin symbol on the AEG product
labels means that the equipment shall be
disposed of as special waste in accordance to
the local regulations.
6. DISCLAIMER OF LIABILITY
The use of this manual and the conditions or methods
of installation, operation, use and maintenance of this
product are beyond Solar Solutions’s control. Solar
Solutions expressly disclaims liability for loss, damage,
or expenses arising out of or in any way connected with
such installation, operation, use or maintenance.
Solar Solutions will not be responsible for
consequences caused by any of the following events:
• Damage caused by transportation.
• Storage conditions do not meet the requirements
specified in the manual, resulting in product
damage.
• Incorrect storage, installation, and use of the
product.
• Product installation and operation performed by
unqualified personnel.
• Failure to comply with the operation instructions
and safety precautions set forth in this manual.
• Product installation or operation in extreme
environments that are not covered in this manual.
• Product installation or operation in environments
not specified in the related international standards
receiving the inverter’s communication instructions.
After the system is powered on, you need to select the
battery communication protocol on the inverter, so that
the system can run normally.
Step 5 - Electrical connection of the battery pack
For connection of a single battery pack:
Item. Description
1Battery pack
2Breaker
3Inverter
For connection of multiple battery packs in parallel:
Item. Description
1,2,3,4 Battery pack
5HV Pack Parallel Box
6Breaker
7Inverter

13
AEG HIGH VOLTAGE BATTERY (10 KWH / 15 KWH) INSTALLATION MANUAL PD202209 V2-1-22EN
• Exceeding the operation range of the parameters
listed in the product‘s technical specifications.
• Unauthorized product disassembly and
modification, or modification of the product‘s
software.
• Product damage caused by abnormal natural
events (force majeure, such as lightning strikes,
earthquakes, fires, storms, etc.)
• Warranty expiration without extension of the
warranty period.
No responsibility is assumed by Solar Solutions for any
infringement of patents or other rights of third parties
which may result from the use of this product. No
license is granted by implication or otherwise under any
patent or patent rights.
7. CONTACT
Solar Solutions BV
Finlandlaan 1
2391PV Hazerswoude-Dorp, The Netherlands
www.aeg-industrialsolar.de
Mail: [e-mail]
AEG is a registered trademark used under license from AB Electrolux (publ).

14
AEG HIGH VOLTAGE BATTERY (10 KWH / 15 KWH) INSTALLATION MANUAL PD202209 V2-1-22EN
Solar Solutions Products BV
Finlandlaan 1 2391PV Hazerswoude-Dorp The Netherlands
[e-mail] | www.aeg-industrialsolar.de
AEG is a registered trademark used under license from AB Electrolux (publ).