AeroFlow OIL - LESS COMPRESSOR User manual

• HIGH EFFICIENCY
• LOW NOISE LEVEL
• SMOOTH AIR FLOW
• EASY MAINTENANCE
• COMPACT AND POWERFUL
• NO LUBRICATION REQUIRED
Thankyou for purchasing this product, it is manufactured to the
highest standards using quality materials.
Please follow all recommended maintenance, opertational and safety
instructions and you will receive years of trouble free service.
OIL – LESS COMPRESSOR
Operation and Maintenance Manual
IMPORTANT: PLEASE READ THIS MANUAL AND SAVE FOR FURTHER REFERENCE.
ISO 9001
Linear Air Pump
TM

WARNING
• IMPORTANT SAFEGUARDS – READ AND FOLLOW ALL SAFETY INSTRUCTIONS
• TO REPLACE OR CHANGE ANY OF THE PARTS REFERRED TO IN THE SERVICE
MANUAL, WE STRONGLY RECOMMEND YOU CONTACT AN AUTHORISED TECHNICIAN.
DANGER
To avoid possible equipment electric shock, special care should be taken when the
pump system is used as aquarium equipment. For each of the following situations,
do not attempt repairs yourself, return the air pump to an authorised service facility
for servicing, or discard the pump.
1) If the pump falls into the water, DO NOT REACH FOR IT. First unplug the pump,
and then retrieve it. If the pump’s electrical components get wet, unplug the
pump immediately.
2) Carefully examine the air pump after installation. It should NOT be plugged in if
there is water on parts that are not intended to be wet.
3) Do not operate if the cord or plug is damaged, or if the pump is malfunctioning,
dropped, or damaged in any way.
4) Do not use the pump near volatile liquids such as gasoline, thinners, etc, as this
creates the possibility of an explosion.
5) The safety micro switch on top of the coil frames will automatically shut down
the power when the magnet, in the center of the machine, slides over time; or
when either diaphragm is broken, causing an unusual long stoke of the magnet.
CAUTIONS FOR USE
1) Close supervision is necessary when an appliance is used by or near children.
2) This pump is intended to deal with clean, dry air only. Do not, under any circum-
stances, attempt operation with water or other liquids, otherwise pump may be
damaged.
3) The ambient operation temperature for this pump is between -15°C and +38°C.
Operation of pump in temperatures outside recommended temperature range
may result in malfunction or severely shortened service life.
4) Do not block the air being discharged. Pump must have suffi cient room to al-
low for heat dissipation. Under the extreme operating temperature conditions
which may be caused by the failure to observe cautions 3) or 4), pump will au-
tomatically switch off until cool. DO NOT REMOVE PUMP CASING UNLESS UNIT
IS DISCONNECTED FROM MAINS SUPPLY.
5) Always unplug prior to servicing. Grasp plug to remove cord from outlet. Do
not remove by pulling on power cord.
6) Do not use the air pump for anything other than the intended use. The use of
attachments not recommended or not sold by the air pump manufacturer may

cause an unsafe condition.
7) Do not install pump where it will be exposed to weather, do not store pump in
temperatures below freezing.
8) Ensure pump is securely mounted prior to operation.
9) Read and observe all important markings on pump.
10) Ensure that extension cords (if required) have the correct or higher rating
(amperes or watts). Ensure cord is properly positioned to avoid tripping.
11) To avoid injury, do not contact moving parts or hot parts such as heaters, refl ec-
tors, lamp bulbs, and the like.
12) Always unplug an appliance from an outlet when not in use, before putting on
or taking off parts, and before cleaning.
SAVE THESE INSTRUCTIONS
INSTALLATION
Disconnect electrical power at the circuit breaker or fuse box before installing this
product. Install this product where it will not come into contact with water or other
liquids. Install this product where it will be protected. Ensure product is Earthed. Fail-
ure to follow these instructions can result in death, fi re or electrical shock.
Correct Installation is your responsibility.
Make sure you have the proper installation conditions and that installation clear-
ances do not block airfl ow.
Mounting
This product must be installed on a fl at, horizontal surface.
Mounting the product to a stable, rigid operating surface and using shock mounts
will reduce noise and vibration.
Plumbing
Remove plug from the OUT port. Connect with pipe and fi ttings that are the same
size or larger the than product port.
Accessories
Install relief valve and gauge at outlet to monitor performance. A check valve may
be required to prevent back streaming through the compressor.
Motor Control
It is your responsibility to contact a qualifi ed electrician and ensure that the electri-
cal installation is adequate and in accordance with all the national and local codes
and ordinances.

ELECTRICAL CONNECTION
This product must be properly grounded. Do not modify the plug provided. If it will
not fi t the outlet, have the proper outlet installed by a qualifi ed electrican.
If repair or replacement of the cord or plug is necessary, do not connect the ground-
ing wire to either fl at blade or terminal. The wire with insulation that is green with
or without yellow stripes is the grounding wire. Check the condition of the power
supply wiring. Do not permanently connect this product to wiring that is not in good
condition or is inadequate for the requirements of this product. Failure to follow
these instructions can result in death, fi re or electrical shock.
Model with a power supply cord:
This product must be Earthed. For 220/240 volt circuits connect power supply cord
Earthing plug to a matching Earthed socket. Do not use an adapter.
In the event of and electrical short circuit, Earthing reduces the risk of electric shock
by providing an escape wire for the electric current. This product may be equipped
with a power supply cord having a Earth wire with an appropriate Earth plug. The
plug must be plugged into an outlet that is properly installed and Earthed in accord-
ance with all local codes and ordinances.
Check with a qualifi ed electrician or serviceman if the Earthing instructions are not
completely understood, or if you are not sure whether the product is Earthed. Do not
modify the plug provided. If it will not fi t the outlet, have the proper outlet installed
by a qualifi ed electrician.
Model that is permanently wired:
This product must be connected to a Earthed, metallic, permanent wiring system, or
an equipment Earthed terminal or lead on the product. Power supply wiring must
conform to all required safety codes and be installed by a qualifi ed person. Check
that supply voltage agrees with that listed on product nameplate.
Extension cords:
Use only a 3-wire extension cord that has a 3-pin Earthed plug. Connect extension
cord plug to a matching 3-slot socket. Do not use an adapter. Make sure your exten-
sion cord is in good condition. Check that the wire gauge of the extension cord is the
correct size wire to carry the current this product will draw. An undersized cord is a
potential fi re hazard, and will cause a drop in line voltage resulting in loss of power
and will cause the product to overheat.

OPERATION
Use only recommended air handling parts acceptable for pressure not less than 10
psi. When provided, motor terminal covers must be in place for safe operation. Prod-
uct surfaces may become hot during operation. Do Not direct air stream at body.
Air stream from product may contain solid or liquid material that can result in eye or
skin damage, wear proper eye protection. Do Not spray fl ammable or combustible
liquid. Failure to follow these instructions can result in burns, eye injury or other seri-
ous injury or fatality.
It is your responsibility to operate this product at recommended pressure duty and
room ambient temperature.
Start Up
If pump fails to start or slows down signifi cantly under load, shut off and disconnect
from power supply. Check that the voltage is correct for the pump
MAINTENANCE
Disconnect electrical power supply cord before performing maintenance on this
product. If product is hard wired into system, disconnect electrical power at the cir-
cuit breaker or fuse box before performing maintenance on this product. Failure to
follow these instructions can result in death, fi re or electrical shock. Product surfaces
may become hot during operation, allow product surfaces to cool before handling.
Do Not direct air stream at body. Air stream from product may contain solid or liquid
material that can result in eye or skin damage., wear proper eye protection. Clean
this product in a well ventilated area. Failure to follow these instructions can result in
burns, eye injury or other serious injury.
It is your responsibility to:
·
Replace diaphragms every twelve (12) months or less.
·
When air pump is switched off, apply pest repellent surface spray
around enclosure
·
There must be adequate ventilation for the air pump at all times.
·
Regularly inspect and make necessary repairs to product in order to maintain
proper operation.
·
Make sure that pressure is released from product before starting maintenance.
·
Never add oil to this oil-less compressor.
Check intake fi lter after fi rst 500 hours of operation. Clean fi lter and determine how
frequently fi lter should be checked during future operation. This one procedure will
help to ensure the product’s performance and service life.
Cleaning
Do not use kerosene or ANY other combustible solvent to clean product.
1. Remove fi lter and clean using detergent and water
2. Rinse fi lter well and air dry.

NO. DESCRIPTION QTY
NO. DESCRIPTION QTY
NO. DESCRIPTION QTY
1 TOP SCREW 1
1 TOP SCREW 1
1 TOP SCREW 1
2 FILTER COVER 1
2 FILTER COVER 1
2 FILTER COVER 1
3 FILTER 1
3 FILTER 1
3 FILTER 1
4 UPPER HOUSING 1
4 UPPER HOUSING 1
4 UPPER HOUSING 1
5 COIL COVER 1
5 COIL COVER 1
5 COIL COVER 1
6 SAFETY SYSTEM KIT 2
6 SAFETY SYSTEM KIT 2
6 SAFETY SYSTEM KIT 2
7 THERMAL PROTECTOR EMPLOYED 1
7 THERMAL PROTECTOR EMPLOYED 1
7 THERMAL PROTECTOR EMPLOYED 1
8 ELECTROMAGNET 1
8 ELECTROMAGNET 1
8 ELECTROMAGNET 1
9 WIRE STOPPER 1
9 WIRE STOPPER 1
9 WIRE STOPPER 1
10 COIL FRAME 1
10 COIL FRAME 1
10 COIL FRAME 1
11 VIBRATION CONTROL RUBBER 4
11 VIBRATION CONTROL RUBBER 4
11 VIBRATION CONTROL RUBBER 4
12 ACTIVATING ARM 1
12 ACTIVATING ARM 1
12 ACTIVATING ARM 1
13 DIAPHRAGM 2
13 DIAPHRAGM 2
13 DIAPHRAGM 2
14 DIAPHRAGM FRAME 2
14 DIAPHRAGM FRAME 2
15 U NUT 2
15 U NUT 2
16 CHECK VALVE 4
16 CHECK VALVE 4
17 L – TUBE 2
17 L – TUBE 2
18 DIAPHRAGM HOUSING 2
18 DIAPHRAGM HOUSING 2
19 CHAMBER SEAL (ROUND) 2
19 CHAMBER SEAL (ROUND) 2
20 CHAMBER SEAL (OVAL) 2
20 CHAMBER SEAL (OVAL) 2
21 SIDE COVER (STEEL) 2
21 SIDE COVER (STEEL) 2
22 STEEL PLATE 1
22 STEEL PLATE 1
23 GASKET 1
23 GASKET 1
24 LOWER HOUSING 1
24 LOWER HOUSING 1
25 RUBBER FEET 4
25 RUBBER FEET 4
26 POWER CORD 1
26 POWER CORD 1
NO. DESCRIPTION QTY
1 TOP SCREW 1
2 FILTER COVER 1
3 FILTER 1
4 UPPER HOUSING 1
5 COIL COVER 1
6 SAFETY SYSTEM KIT 2
7 THERMAL PROTECTOR EMPLOYED 1
8 ELECTROMAGNET 1
9 WIRE STOPPER 1
10 COIL FRAME 1
11 VIBRATION CONTROL RUBBER 4
12 ACTIVATING ARM 1
13 DIAPHRAGM 2
14 DIAPHRAGM FRAME 2
15 U NUT 2
16 CHECK VALVE 4
17 L – TUBE 2
18 DIAPHRAGM HOUSING 2
19 CHAMBER SEAL (ROUND) 2
20 CHAMBER SEAL (OVAL) 2
21 SIDE COVER (STEEL) 2
22 STEEL PLATE 1
23 GASKET 1
24 LOWER HOUSING 1
25 RUBBER FEET 4
26 POWER CORD 1
14 DIAPHRAGM FRAME 2
15 U NUT 2
16 CHECK VALVE 4
17 L – TUBE 2
18 DIAPHRAGM HOUSING 2
19 CHAMBER SEAL (ROUND) 2
20 CHAMBER SEAL (OVAL) 2
21 SIDE COVER (STEEL) 2
22 STEEL PLATE 1
23 GASKET 1
24 LOWER HOUSING 1
25 RUBBER FEET 4
26 POWER CORD 1
NO. DESCRIPTION QTY
1 TOP SCREW 1
2 FILTER COVER 1
3 FILTER 1
4 UPPER HOUSING 1
5 COIL COVER 1
6 SAFETY SYSTEM KIT 2
7 THERMAL PROTECTOR EMPLOYED 1
8 ELECTROMAGNET 1
9 WIRE STOPPER 1
10 COIL FRAME 1
11 VIBRATION CONTROL RUBBER 4
12 ACTIVATING ARM 1
13 DIAPHRAGM 2
A-80LM, A-100LM

DIY MAINTENANCE MANUAL
DIY MAINTENANCE MANUAL
A-80LM, A-100LM
1. To clean the air fi lter (Recommended once every six months)
1. To clean the air fi lter (Recommended once every six months)
A. Loosen the screw on top. (As show in Figure1)
B. Remove fi lter cover.
C. Take the fi lter out and clean it with clean water and dry it.
D. Put it back and secure the fi xing plate with the screw in.
2. To change the diaphragms
IMPORTANT:
To open the upper enclosure, please make sure you
have unplugged the power cord before opening.
A. Loosen the four screws around the aluminium upper cover,
and take the cover off. (As shown in fi gure 2)
B. Loosen the four screws around the coil cover,
and take the cover off. (As shown in fi gure 3)
C. Loosen the four screws on two sides of the safety switch fi rst,
and remove the bars vertically.
D. Loosen the four screws and dissemble the diaphragm.
E. Loosen the u-nut in the centre of diaphragm.
F. Take the diaphragm off its place.
G. Replace a new one by mounting the rubber studs into their position.
H. Press the rim of the diaphragm into the ring.
I. Secure the magnet with a new u-nut screw and put the diaphragm
housing back with the four screws on.
J. Place the two plastic safety switch bars back to their position and secure the four
screws on both sides. Put on the aluminium cover and secure the four screws fi rmly.
screws on both sides. Put on the aluminium cover and secure the four screws fi rmly.
WARRANTY
Figure 1
Figure 1
Figure
Figure
2
2
Figure
3

GUARANTEE PROVISIONS
Warranty policy covers the structure of the air pump for two years to the
original purchaser.
A change of diaphragm once a year is absolutely necessary & written
documentation must be kept.
Warranty policy guaranteed under the condition that:
(A) It is operated in accordance with the instruction manual.
(B) All receipts must be kept for any repairs to this air pump.
Though the guarantee period may not have expired,
repair fees must be made in the following cases:
(A) When the fault is due to improper usage, or repairs have been attempted by
persons other than an authorised dealer.
(B) When the fault is due to fi re, natural disaster, incorrect voltage or operation of
unit outside recommended operating temperature.
(C) If the guarantee has been lost, incorrectly completed or details fraudulently
changed.
Please read this Manual and save for future reference.
This pump is a Oil-less compressor requiring NO lubrication.
Consult your supplier before using at high altitudes.
WARRANTY CONDITIONS
GENERAL PUMP COMPANY/AEROFLOW
warrants to the original user that its prod-
ucts are free from defects in materials and workmanship at the time of shipment and
will make good, by repair or at its option by replacement, faults and/or defects which
appear during the warranty period of (24) months after the purchase date, provided
that:
1. There is proof of purchase and proof of services to pump/s
2. The equipment was correctly installed and under proper use in accordance
with the “Installation and Operating Instructions” issued by GENERAL PUMP
COMPANY/AEROFLOW and also accepted codes of good practice, relevant Aus-
tralian Standards and Government regulations.
3. The claim for goods under warranty arises solely from alleged faulty and/or
defective materials and/or workmanship.
4. The company is notifi ed in writing within twenty four (24) hours, after the dis-
covery of any alleged faults and/or defects stating the date, place of purchase
and invoice number.
5. The repair is carried out by GENERAL PUMP COMPANY/AEROFLOW or its agent
who has been specifi cally authorised in writing to carry out the repair under
warranty.

6. The faulty and/or defective goods are returned freight paid and at the purchas-
er’s risk to the company or its authorised agent as required.
7. Pumps returned for service/warranty which have been used for other than
clean water must be clearly marked with details of the pumped liquid or ap-
plication involved.
8. It is the customers responsibility to advise the company when any product re-
turned for service/warranty has been in contact or used with hazardous liquids.
9. Goods are maintained and serviced according to instructions set by
GENERAL
PUMP COMPANY/AEROFLOW.
THE GENERAL PUMP COMPANY
/AEROFLOW
warranty does not cover the failure
or defect of any product, process, system, part or component:-
·
Due to advice, directions or instructions provided by
GENERAL PUMP COM-
PANY/AEROFLOW
, it’s Staff and/ contractors
·
That is determined by
GENERAL PUMP COMPANY/AEROFLOW
to be fair, nor-
mal wear and tear, misuse and abuse
·
The Supplier shall not be under any liability for any injury, including loss of life,
damage, loss including consequential damage or loss including physical, fi nan-
cial, mental damage or loss, disease resulting from the use of its products or re-
sulting from any faults and/or defects therein. This includes the cost of taking up
and reinstalling the equipment and the tradesperson’s time and material costs.
·
Damage caused by abnormal operating conditions, tampering, war, violence,
storm, cataclysm or an other force majeure.
·
Air pump is operated in a situation where ambient temperatures exceed 38°C or
falls below -15°C.
·
Damage caused by sand or abrasive materials, corrosion due to gases, saline
water, hazardous liquids, electrolytic action, temperatures beyond the recom-
mended range, cavitation, improper supply voltage, or insuffi cient air to enable
the pump to perform to specifi cation.
·
Unless an appropriate consulting engineer and Occupational Health and Safety
Offi cer has agreed to and given written consent to the installation and operating
instructions, guidelines, operations, maintenance, service and repairs.
·
If the alleged fault or defect would have been detectable prior to installation.
This warranty does not exclude any condition or warranty implied by the Trade
Practices Act 1974 or separate state laws and is in addition to any right that the
original purchaser or any subsequent purchase may have at law.

In the case of equipment or components which are not manufactured, repaired
or installed by
GENERAL PUMP COMPANY/AEROFLOW
but are supplied by the
company, the warranty is limited to that extended by the manufacturer, supplier,
repairer or installer of such equipment or components.
GENERAL PUMP COMPANY/AEROFLOW
has made a diligent effort to accurately
illustrate and describe it products in all its literature and quotations. However, such
illustrations and descriptions are not a warranty.
The above express warranty is in lieu of and excludes all other warranties, express
or implied including without limitation, merchantability or fi tness for a particular
purpose.