Full Boar FBT-5100U User manual

KNOW YOUR PRODUCT
WARNING: Read all safety warnings and instructions before use. Failure
to follow the warnings and instructions may result in electric shock, fire and/or
serious injury. Save these instructions for future reference.
0916
AIR
COMPRESSOR
ORIGINAL INSTRUCTIONS
•2.5HP,50LTANK
•120L/MINFREE
AIR DELIVERY
•DUALPRESSURE
GAUGES
•10BARPRESSURE
•2AIROUTLETS

2
Mains Voltage: 230~ 50Hz
Input Power: 1800 W (2.5HP)
No Load Speed: 2850/min
Free Air Deliver (FAD): 120 l/min
Tank Volume: 50L
Max. Working Pressure: 10 bar (145 psi)
Oil: SAE 5W40 / L-DAB-46-A
Oil Tank: 0.23 litres
IP Rating IP20
Sound Power Level: 94dB
No. of Cylinders: 1
Weight: 36kg
Noise: The noise emission values were measured in
accordance with EN ISO 2151.
Free Air Delivery: The free air delivery value was measured in
accordance with Clause 4.2 of AS 4637
SPECIFICATIONS - MODEL NO. FBT-5100U
KNOW YOUR PRODUCT
1. Intake air lter
2. Pressure tank
3. Wheel
4. Supporting foot
5. Quick-lock coupling
(regulated compressed air)
6. Locking collar
7. Pressure gauge
(for reading the regulated pressure)
8. Pressure regulator
9. On/Off switch
10. Transport handle
11. Safety valve
12. Drainage screw for condensation water
13. Pressure gauge
(for reading the tank pressure)
14. Quick-lock coupling (unregulated
compressed air)
15. Oil sealing plug
16. Oil drainage screw
17. Overload switch
18. Oil level window
19. Wheel cap
20. Grub screw for tting the handle
21. Transport handle xtures
22. 4mm Hex key
23. Axle bolt assembly
24. Supporting foot bolt assembly

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KNOW YOUR PRODUCT (cont.)
1
2
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23
24
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TABLE OF CONTENTS
SPECIFICATIONS....................................................... Page 02
KNOW YOUR PRODUCT........................................... Page 02
INTRODUCTION........................................................ Page 05
SAFETY INSTRUCTIONS........................................... Page 05
PRE-SETUP CHECKS.................................................. Page 10
ASSEMBLY.................................................................. Page 10
PREPARATION........................................................... Page 13
OPERATION............................................................... Page 14
TROUBLESHOOTING.................................................Page 16
MAINTENANCE......................................................... Page 17
DESCRIPTION OF SYMBOLS.....................................Page 20
CONTENTS................................................................ Page 21
WARRANTY................................................................ Page 24

5
Congratulations on purchasing your Full Boar Air
Compressor.
The Full Boar Air Compressor provides you with a wide
range of options while combining solid performance
output. The air compressor delivers an high efcient ow
rate and is ideal for applications up to 10 bar.
INTRODUCTION
WARNING! When using mains-powered equipment, basic safety precautions,
including the following, should always be followed to reduce risk of re, electric
shock, personal injury and material damage.
SAFETY INSTRUCTIONS
ELECTRICAL SAFETY
Read and understand the manual prior to operating this tool.
Save these instructions and other documents supplied with this tool for future reference.
Before you connect the equipment to the mains supply make sure that the data on the rating
plate are identical to the mains data.
To reduce the risk of electric shock, a residual current device (rated 30mA or less) must be
used.
If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer
in order to avoid a hazard.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use,
inspect the extension lead for signs of damage, wear and ageing. Replace the extension lead
if damaged or defective. When using an extension lead on a reel, always unwind the lead
completely. Use of an extension lead not suitable for the power input of the tool or which is
damaged or defective may result in a risk of re and electric shock.

6
GENERAL POWER TOOL SAFETY WARNINGS
WARNING! Read all instructions. Failure to follow all instructions listed below may
result in electric shock, re and/or serious injury. The term “Power Tool” in all of the
warnings listed below refers to your mains operated (corded) power tool or battery
operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of
ammable liquids, gases or dust. Power tools create sparks which may ignite the dust
or fumes.
c. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and
matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current
device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the inuence of
drugs, alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective
equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your nger on the switch or energising power tools that have
the switch on invites accidents.

7
GENERAL POWER TOOL SAFETY WARNINGS (cont.)
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or
a key left attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of dust collection can
reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce the risk of starting the power tool
accidentally.
d. Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended could
result in a hazardous situation.
5. Service
a. Have your power tool serviced by a qualied repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
b. If the supply cord is damaged, it must be replaced by the manufacturer, its service
agent or similarly qualied persons in order to avoid a hazard.

8
This appliance is not intended for use by young or inrm persons unless supervised by
a responsible person to ensure that they can use the appliance safely. Young children
should be supervised to ensure that they do not play with the appliance.
• To reduce the risk of re or explosion, never spray ammable liquids in a conned area.
It is normal for the compressor motor and pressure switch to produce sparks during use.
If sparks come into contact with petrol vapours or solvents, they may ignite the vapours
and cause a re or explosion.
• Always operate the compressor in a well ventilated area. Do not smoke while spraying.
Do not spray where sparks or ames are present. Keep the compressor as far away from
the spray area as possible.
• The solvents trichloroethane and methylene chloride can chemically react with the
aluminium used in some paint spray guns and form an explosion. If these solvents are
used, ensure that only stainless steel spray equipment is connected. The compressor is
not affected by the use of these solvents.
• Never directly inhale the compressed air produced by a compressor and do not use it for
charging breathing tanks.
• Do not use welding equipment in close proximity to the compressor. Do not weld
anything to the air tank of the compressor: this could dangerously weaken the tank and
will void the warranty.
• Do not use the compressor outdoors when it is raining or on a wet surface; either
situation could cause an electric shock.
• Always shut off the compressor after use and before servicing. Push the on/off knob
down, wait for the pressurised air to bleed from the tank from the release valve and then
remove the electrical plug from the power supply.
• Check the maximum pressure rating of any tools or accessories that you intend using
with the compressor. The output pressure of the air from the compressor must be
regulated so that it never exceeds the rated pressure of the tool or accessory.
• To avoid the risk of burns and injury from moving parts, do not operate the compressor
with the safety shield removed. Allow hot parts to cool before handling or servicing.
AIR COMPRESSOR SAFETY WARNINGS
WARNING! Before connecting a tool to a power source (mains switch power point
receptacle, outlet, etc.) be sure that the voltage supply is the same as that specied
on the nameplate of the tool. A power source with a voltage greater than that
specied for the tool can result in serious injury to the user, as well as damage to the
tool. If in doubt, do not plug in the tool. Using a power source with a voltage less
than the nameplate rating is harmful to the motor.
WARNING! Always remove the plug from the mains socket before making any
adjustments or maintenance.

9
AIR COMPRESSOR SAFETY WARNINGS (cont.)
• Be certain to read all the labels on the containers of paint or other materials to be
sprayed. Closely follow all safety instructions. Use a respirator mask if there is a chance
that you might otherwise inhale the spray material. Carefully check the effectiveness of
any respirator mask you intend using.
• Do not attempt to adjust the pressure switch or the release valve located under the
pressure switch cover.
• Drain the moisture from the tank daily. It will help prevent corrosion.
• Pull the ring on the safety valve daily to ensure that it is operating properly and to clear
any possible derbis.
• Keep the compressor at least 300mm from the nearest wall to ensure adequate
ventilation for cooling purposes.
• Before transporting the compressor make sure that the pressurised air is bled from the
tank and that the compressor is rmly secured.
• Protect the air hose and cordset from damage. Inspect for weak or worn spots regularly
and replace if necessary.
• Avoid using an extension cord with this product. Use additional air hose instead of an
extension cord to prevent power loss and possible damage to the motor.
• After long working periods external metal parts could be hot.
• After using the compressor, switch off the on/off button, disconnect the power supply
and open the outlet valve to release the pressure.
• Never attempt to remove any part of the compressor whilst the tank is under pressure.
Wear eye and ear protection
Never apply the outlet air of this compressor directly on to any part of a person’s body.
Do not attempt to block the air outlet with your nger or any part of your body.
The tool must be used only for its prescribed purpose. Any use other than those mentioned
in this Manual will be considered a case of misuse. The user and not the manufacturer shall
be liable for any damage or injury resulting from such cases of misuse.
WARNING! In the event that an air line is cut or broken, the air supply must be
turned off at the compressor. A broken air line which is not supported is extremely
dangerous and can whip around very quickly, both with the capability of striking
people, and blowing foreign particles into the air.
Do not attempt to catch the air line but immediately keep bystanders well clear and
turn off the air supply to the hose, turn off the compressor at the On / Off button,
and then remove the hose from the compressor.

10
Fitting the wheels
Note. You must fully assemble the compressor before using it
for the rst time.
1. Turn the compressor onto its side (Fig. 1).
2. Insert an axle bolt (23) through one of the wheels (3)
(Fig. 2).
3. Place one of the at washers on the end of the axle bolt
(23), (Fig. 3).
• Examine the machine for signs of transit damage. If damaged, do not use, return to
place of purchase
• The compressor should be set up near the user.
• Avoid long air lines and long supply lines (extensions).
• Make sure the intake air is dry and dust-free.
• The compressor may only be used in suitable rooms (with good ventilation and an
ambient temperature from +5°C to +40°C). There must be no dust, acids, vapours,
explosive gases or inammable gases in the room.
• The compressor is designed to be used in dry rooms. The compressor cannot be used in
areas where work is conducted with sprayed water. Before you use
the machine, make sure that the mains voltage complies with the specications on
the rating plate.
• The oil level in the compressor pump has to be checked before putting the equipment
into operation.
PRE-SETUP CHECKS
ASSEMBLY
Fig. 1
Fig. 2
Fig. 3
WARNING! During assembly, ensure the compressor is switched OFF.

11
4. Insert the axle bolt through the hole in the wheel bracket
on the underside of the tank (Fig. 4).
5. From the inside of the wheel bracket, place a at washer,
then a spring washer onto the axle bolt. Fasten the wheel
bolt in position with a nut (nuts and washers supplied)
(Fig. 5).
The size of both the nut and bolt head are 17mm.
6. Clip the wheel cap (19) onto the outer face of the wheel
(3) (Fig. 6).
7. Repeat steps 1 to 6 with the second wheel.
Fitting the supporting feet
1. Insert one of the
supporting foot bolts (24)
up through a supporting
foot (4) (Fig. 7).
2. Place a at washer onto
the supporting foot bolt
(24) (Fig. 8).
3. Insert the supporting foot bolt up through the hole in one
of the front brackets, on the underside of the tank (Fig. 9).
4. From the inside of the supporting foot bracket, place the
washer onto the bolt. Fasten the assembly in place with
the nut (nuts, bolts and washers supplied) (Fig. 10).
The size of both the nut and bolt head are 14mm.
5. Repeat steps 1 to 4 with the second supporting foot.
ASSEMBLY (cont.)
Fig. 4
Fig. 8Fig. 7
Fig. 5
Fig. 9
Fig. 6
Fig. 10

12
Fitting the transport handle
1.
Return the compressor to
an upright position (Fig. 11).
2. With the hex key supplied
(22), loosen the 2 grub
screws on both transport
handle xtures (20)
(Fig. 12).
3. Insert both arms of the transport handle (10) into the
transport handle xtures (22) at the front of the tank
(Fig. 13).
4. With the hex key supplied (22), tighten the 2 grub screws
on both transport handle xtures (20) (Fig. 14).
Replacing the oil sealing plug
1. Remove the transportation
cover from the oil ller
opening with a screwdriver
(Fig. 15).
2. Insert the supplied oil
sealing plug (15) into the
oil ller opening (Fig. 16).
Fitting the air lter
1. Use a screwdriver to
remove the transportation
cover from the air lter
connection (Fig. 17).
2. Screw in the supplied
intake air lter (1) (Fig. 18).
ASSEMBLY (cont.)
Fig. 13
Fig. 18Fig. 17
Fig. 16
Fig. 15
Fig. 14
Fig. 12
Fig. 11

13
Filling with oil
Recommended lubricating oil: SAE 5W/40 or an alternative of the same quality. On the
market also a special compressor oil with the oil type name: L-DAB-46-A is available. Do not
mix up different oils when relling. It should be relled for the rst time after 100 hours of
operation. Thereafter the oil should be drained and relled after every 500 hours in service.
1. Unscrew and remove the oil sealing plug (15) (Fig. 19).
2. Fill the crank case until the oil level reaches the mid point
of the red circle in the oil level window (18) (Fig. 20)
This should be approximately 230ml of oil.
3. Screw the oil sealing plug (15) rmly in position.
PREPARATION
Fig. 19
Fig. 20
WARNING! The air compressor must be lled with oil before rst use.
18
15

14
Switching on/off
1. Plug the electrical cord into the power point and turn on (Fig. 21).
2. To switch ON the
compressor, pull up
the switch (9) (Fig. 22).
3. To switch OFF the
compressor, press the
switch (9) down (Fig. 22).
Preset pressure
The tank pressure is set at the factory and is not serviceable.
• Switch-on pressure 8 bar
• Switch-off pressure 10 bar
Note. When the maximum preset pressure is reached, the motor will automatically switch
off. As the compressed air is used up by the connected air tool, the pressure will drop until
it reaches the preset minimum pressure. When it does, the motor will automatically begin
operating again.
Adjusting the pressure
1. With the desired tool attached to the quick lock regulated
air outlet (5), switch on the compressor by pulling up the
on/off switch (9). The tank will begin to pressurize. The
level of the tank pressure can be read in the tank pressure
gauge (13) (Fig. 23).
2. Turn down the locking collar to allow adjustment.
3. You can adjust the level of output pressure by turning the
pressure regulating knob (8). To increase the air pressure,
rotate the regulating knob clockwise. To decrease the
pressure, rotate the regulating knob anti-clockwise (Fig. 24).
4. Turn the locking collar again hard up against regulating
knob to prevent pressure drift.
5. The regulated pressure level is displayed on the adjustable
pressure gauge (7) (Fig. 25).
Note. Air must be owing through the quick lock regulated
air outlet in order to obtain the correct output reading on the
regulated pressure gauge.
When adjusting the pressure lower - it is best to go below the
desired pressure, then adjust back up.
OPERATION
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Fig. 21 Fig. 22
Fig. 23
Fig. 24
Fig. 25
OFF
ON
WARNING! The air compressor must be used with a residual current device with a
rated residual current of 30mA or less.

15
Unregulated quick lock coupling
Air tools can also be attached to the unregulated quick lock
coupling (14) (Fig. 26), but the output pressure level may
uctuate.
Overload switch
The motor is tted with an overload switch (17). If the
compressor overloads, the overload switch turns off the
equipment automatically to protect the compressor. If the
overload switch triggers, switch off the compressor using the
ON/OFF switch (9) and wait until the compressor cools down.
Then press the overload switch (17) and restart the compressor
(Fig. 27).
Note. Long supply cables, extensions, cable reels etc. cause a drop in voltage and can
impede motor start-up.
Turning off
1. After the task has been completed, switch off the
compressor by pressing down the on/off switch (9) (Fig. 28).
2. Wait for the pressurised air to bleed from the release valve
under the pressure switch cover.
3 Switch off the power supply and remove the electrical
plug (Fig. 29).
4. Pull the ring on the safety valve (11) outwards, releasing
the remaining compressed air in the tank. Release the ring
so that the safety valve closes (Fig. 30).
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OPERATION
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Fig. 26
Fig. 27
Fig. 28
Fig. 29
Fig. 30

16
TROUBLESHOOTING
Problem Cause Solution
The compressor
does not start
1. No supply voltage 1. Check the supply voltage,
the power plug and the
socket-outlet.
2. Insufcient supply voltage 2. Make sure that the
extension cable is not
too long and is of suitable
current capacity..
3. Outside temperature is
too low
3. Never operate with an
outside temperature of
below +5°c.
4. Motor is overloaded 4. Allow the motor to cool
down. If necessary,
remedy the cause of the
overheating.
The compressor starts but
there is no pressure in the
tank
1. Leak in the non-return
valve
1. Replace the non-return
valve
2. The seals are damaged. 2. Check the seals and
have any damaged seals
replaced by a service
centre
3. The drain cock leaks.
Reseat safety valve.
3. Tighten the screw by
hand. check the seal on
the screw and replace if
necessary.
The compressor starts,
pressure is shown on the
pressure gauge, but the
tools do not start.
1. Loose hose connections 1. Check the compressed
air hose and tools and
replace if necessary.
2. Leak in a quick-lock
coupling
2. Check the quick-lock
coupling and replace if
necessary.
3. Insufcient pressure set on
the pressure regulator.
3. Open the pressure
regulator further.

17
Checking the safety valve
1. Ensure that you check that the safety valve (11) is in
working order every day that the unit is in operation.
To check the valve, rst pressurise the tank to close to
maximum pressure (Fig. 31).
2. Hold the ring on the safety valve (11) and pull it outwards.
Air should discharge from the valve (Fig. 32).
3. When the ring on the safety valve (11) is released the air
discharge should stop (Fig. 33).
MAINTENANCE
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Fig. 31
Fig. 32
Fig. 33
WARNING! Take care when discharging air through the safety valve, drainage
screw or the air outlet. The discharged air can cause dust, stones or any other
foreign particles to be blown through the air at high pressure.
IMPORTANT! Before cleaning your air compressor or carrying out any maintenance
procedure, make sure that the motor is off and the tool disconnected from the
power supply to prevent accidental starting.
IMPORTANT! Wait until the compressor has completely cooled down.
Risk of burns!
WARNING! Do no use the compressor if the safety valve does not work as
described.
WARNING! Wear safety glasses and keep your face away from the safety valve
when carrying out this check. Air will be discharged at a high pressure.
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MAINTENANCE (cont.)
Cleaning
• Keep the devices free of dirt and dust as far as possible. Wipe the equipment with a
clean cloth or blow it with compressed air at low pressure.
• We recommend that you clean the appliance immediately after you use it.
• Clean the appliance regularly with a damp cloth and some soft soap. Do not use
cleaning agents or solvents; these may be aggressive to the plastic parts in the
appliance. Ensure that no water can get into the interior of the appliance.
• You must disconnect the hose and any spraying tools from the compressor before
cleaning. Do not clean the compressor with water, solvents or the like.
Removing condensed water
The condensed water must be drained off each day by
opening the drainage screw (12), at the bottom of the tank.
The drainage screw can be opened by turning it in
an anti-clockwise direction (Fig. 34). Be sure to re-tighten the
drainage screw before the next use of the compressor.
Cleaning the air lter
The intake air lter (1) prevents dust and dirt being drawn in.
It is essential to clean this lter after at least every 300 hours
of service. A clogged air lter will decrease the compressor’s
performance dramatically.
1. Remove the lter from the compressor by unscrewing the
screw on the plastic cover (Fig. 35).
2. Lift off the plastic cover and remove the intake air lter
beneath (Fig. 36).
3. Carefully clean the lter by tapping or blowing it with low
pressure compressed air (approx. 3 bar). To assemble,
proceed in reverse order.
IMPORTANT! Always depressurise the tank before carrying out any cleaning and
maintenance work.
Fig. 34
Fig. 35
Fig. 36

19
MAINTENANCE (cont.)
Changing the oil
Recommended lubricating oil: SAE 5W/40 or an alternative of the same quality.
The compressor should be relled for the rst time after 100 hours of operation. Thereafter
the oil should be drained and relled after every 500 hours in service.
1. Switch off the engine and pull the mains plug out of the
socket. Depressurise the tank.
2. Unscrew the oil drainage screw (16) from the compressor
pump (Fig. 37).
3. To prevent the oil from running out in an uncontrolled
manner, hold a small metal chute under the opening and
collect the oil in a vessel (Fig. 38). If the oil does not drain
out completely, we recommend tilting the compressor
slightly.
4. When the oil has drained out, re-t the oil drainage
screw (16).
5. Remove the oil sealing plug (15) and pour the new oil
through the oil ller opening until it reaches the mid point
of the red circle in the oil level window (18) (Fig. 39). The
compressor should take approximately 230ml of oil.
6. Replace the oil sealing plug (15).
Note. Dispose of the old oil in an environmentally responsible way.
Storage
Fig. 37
Fig. 38
Fig. 39
IMPORTANT! Pull the mains plug out of the socket and discharge unused air
pressure from the appliance and all connected pneumatic tools. Switch off the
compressor and make sure that it is secured in such a way that it cannot be started
up again by any unauthorised person.
IMPORTANT! Store the compressor only in a dry location which is not accessible to
unauthorised persons. Always store upright, never tilted!

20
DESCRIPTION OF SYMBOLS
VVolts Hz Hertz
~Alternating current WWatts
minø Revolutions or
reciprocation per minute
n
o No load speed
Warning
Wear eye protection
Wear hearing protection
Read instruction manual
Beware of electrical voltage
Beware of hot parts
Before using for the first time, check the oil level
and replace the oil sealing plug!
94
Sound power level
OIL
lP20
Ingress protection from water
lLitres
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