AES Akku Energie Systeme PowerPack Plus 48 V User manual

1
AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
OPERATING MANUAL
AES PowerPack Plus 48 V
AES SuperPack 48 V

2AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde

3
AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
You have chosen a AES PowerPack Plus or AES SuperPack from
AES Akku Energie Systeme GmbH. We are delighted that you
have chosen a long-life product that was manufactured to the
highest industrial standards.
Your AES Team

4AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
Table of Content
1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1. Safety Instructions for using the AES PowerPack Plus 48 V and
the AES SuperPack 48V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Safety Instructions for charging the AES PowerPack Plus 48 V
and the AES SuperPack 48 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3. Fire Protection Instructions .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 General Instructions for Handling .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1. Illustration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . … . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2. General Instructions for Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12
3. Communication with Drive Systems / Electrical Consumer . . . . . 12
4. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5. Display Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..12
6. Installing the Battery in the Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7. Note on Correct Storage …. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3 Charging Process and Charge Level Display . . . . . . . . . . . . . . . . . .14
1. Charging Process with Charger . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2. Display of Charge Level Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4. Technical Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 Care Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6. Electrical Tests .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7. CE Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
Important Notes on this Manual
Please read these operating instructions carefully before installation or
starting any work. These contain important information on the proper
functioning of the bicycle battery AES PowerPack Plus 48 and AES
SuperPack 48 V. („PowerPack Plus 48 V“ referred to as „AES PPP“ ;
„SuperPack 48 V“ referred to a „ AES SP“).
This manual is intended for all users of the AES PPP and/or AES SP
batteries and the charger as well as for trained electricians, who are
qualified for commissioning.
Safekeeping of Manual
This manual should be kept in a safe place near the AES PPP / AES
SP and the charger.It must always be accessible to all users and to
electricians responsible for commissioning and maintenance. In the
event of a change of user , the user manual must be transferred.
Limitation of Liability
AES Akku Energie Systeme GmbH does not assume any liability for
any personal injury, damage to property, damage to the product or
consequential damage caused by non-observance of this manual,
improper use of the product, repairs or other work carried out on the
product by non-qualified electricians. Unauthorized modifications or
changes to the product are hereby prohibited.
© 2023 AES Akku Energie Systeme GmbH

7
AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
1Safety
1.1 Safety Instructions for using the AES PPP / AES SP
•The AES PPP /AES SP may only be used as intended in these operating
instructions.
•The AES PPP /AES SP must not be charged outdoors.
•Opening the AES PPP /AES SP voids the warranty.
•The AES PPP /AES SP must not be opened under any circumstances! There is
apotential risk due to high currents.
•There must be no flammable material within aradius of 1 m around the AES
PPP /AES SP.
•The electrical contacts inside the connection socket of the AES PPP /AES SP
must not be touched.
•Manipulating or greasing the contacts is prohibited.
•The AES PPP /AES SP must be placed out of reach of children and on anon-
flammable surface.
•Never cover the AES PPP /AES SP.
•No objects may be placed on the AES PPP /AES SP.
•Before inserting the AES PPP /AES SP into the receptacle on the system, the
electrical contacts of the battery must be clean and dry.
•When charging the AES PPP / AES SP, ensure sufficient ventilation.
•Never charge or use adamaged AES PPP / AES SP.
•Do not charge the AES PPP / AES SP unattended.
•The charging location should be equipped with afunctioning class D
fire extinguisher (for metal fires).

8AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
1.2 Safety Instructions for charging the AES PPP / AES SP
•The AES PPP /AES SP may only be charged with an
original charger or one approved by AES.
•Make sure that the cables of the charger are not bent and
do not touch any hot surfaces or sharp edges.
•Please check the AES PPP /AES SP and the charger for
damage before each use.If any damage is found, do not
operate the battery or the charger.Please instruct qualified
electricians to carry out maintenance subsequently.
•The user is prohibited from carrying out unauthorized
repairs to the AES PPP /AES SP.
CAUTION: If you want to clean the AES PPP / AES SP, make
sure that it is not connected to the charger or to any system.

9
AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
1.3 Fire Protection Instructions
IMPORTANT: Do not attempt to extinguish fires involving lithium
batteries yourself. The course of such fires cannot be predicted
and risk of personal injury cannot be excluded.
In the event of a fire involving the bicycle battery AES PowerPack
Plus / AES SuperPack respectively, comply with applicable
regulations. Notify the fire service and draw the attention of fire
service personnel to the following dangerous goods: UN3480,
lithium-ion battery, Class 9.

10 AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
2 General Instructions for Handling
2.1 Illustration
This shows a AES PPP / AES SP from every angle:
front (handle with charge status display); top AES PPP, bottom AES SP
rear (with socket),

11
AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
from top with extended handle
from below.

12 AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
2.2 General Instructions for Handling
Push the AES PPP / AES SP evenly with both hands and never with
force into the holder on the eBike.
2.3 Communication with Drive Systems / Electrical Consumers
The AES PPP /AES SP can be used in the CAN bus version and in the
simple version, without CAN bus communication.For CAN bus
communication, it requires asoftware configuration adapted to the
consumer.Such aconsumer can be, among other things, amotor system.
The individual configuration is done after consultation with AES before
delivery of the battery.
2.4. Operation
2.4.1 CAN bus Version
This battery can only be used in combination with motor
systems/consumers programmed for these beforehand.Switching
on and off depends on the system used.If you want to read off the
charge status during operation, press the button on the charge
status display again.
2.4.2. Simple Version
This version does not need aCAN bus connection for operation.To
switch on the battery, the so-called wake-up line must be connected to
battery minus.Depending on the structure of the system, this is
permanently connected in the wiring harness of the system or realized
with aswitch.If the connection of the Wake-Up Line is disconnected,
either by pressing the switch or taking the battery out of the holder, it
switches off automatically after 7seconds.
2.5 Display Indication
The display shows both the voltage of the battery in volts and the
charge status.This is represented by abattery symbol with 1to 7
bars, as well as numerically in percent.

13
AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
2.6 Installing the Battery in the Holder
Guide the AES PPP /AES SP to the holder with both hands on the handle
side (see picture).Make sure that the battery is correctly aligned.
Push the battery pack evenly and carefully into the holder (see picture
below). As soon as you have inserted the battery completely, you need
to fix it in the holder. For this reason, lock the holder with the key
provided for this purpose. Remove the key and store it safely.

14 AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
3 Charging Process and Charge Level Display
3.1 Charging Process with Charger
Place the AES PPP / AES SP next to the charger on a non-flammable
surface. Do not cover the AES PPP / AES SP or the charger (see
picture).
When using a single charger, be sure to grip the charger plug as shown
in the picture below. Do not hold the plug by the cable either when
plugging it in or when unplugging it.
2.7 Note on Correct Storage
Outdoor temperatures below +5 °Ccan temporarily reduce the
capacity of the AES PPP /AES SP by up to 10 %. At low outside
temperatures, the battery should therefore be stored at room
temperatures and only connected to the system shortly before use.

15
AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
Position the battery so that you can follow the charging progress on
the charging status display.During the charging process, the
charging status display shows aflashing icon on the display.In
addition, the flashing battery icon and the percentage display
indicate the progress of the charging process (see picture).
To charge an AES PPP /AES SP, acharger with amaximum
charge voltage corresponding to the battery must be used.An
original charger or one approved by AES must be used.

16 AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
3.2 Display of Charging Status
To see the charge status, please press the button to the right of the
charge status display once briefly.
The battery status is displayed graphically by a battery symbol with 1 to
7 bars as well as numerically in percent. Additionally, the current
voltage of the battery is shown in volts (V).
To set the charge level indicator on a new battery, it must first be fully
charged and then completely discharged.

17
AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
4 Technical Features - AES PPP / AES SP
Nominal Voltage 48 V DC 48 V DC
Capacity 30 Ah 30 Ah
Energy 1440 Wh 1,440 Wh
Cell Interconnection 15S / 2P 15S / 2P
Charging Current 15 A 22 A
Peak Charging 16 A -18 A for 15 s
19 A -25 A for 5 s
26 A -30 A for 3 s
23 A -28 A for 15 s
29 A -40 A for 5 s
41 A -43 A for 3 s
Continuous Discharge
Current
35 A 60 A
Peak Discharge Current 36 A -45 A for 15 s
46 A -50 A for 5 s
51 A -55 A for 3 s
61 A -90 A for 15 s
91 A -100 A for 5 s
101 A -105 A for 3 s
CAN bus yes yes
IoT Compatible yes yes
Cell Type 3.2 V / 15 Ah
LiFePO4
3.2 V / 15 Ah
LiFePO4
Charge-/
Discharge Cycles
at 90% remaining
Capacity
> 2.500 > 2.500
Charge-/
Discharge cycles
at 80% remaining
Capacity
> 3.000 > 3.000
Weight 12 kg 12 kg
Dimensions (mm) L 400 x B 268 x H 89 L 400 x B 268 x H 89
Casing ABS plastic ABS plastic
Charging Temperature +32 °F to +113 °F +32 °F to +113 °F
Discharge Temperature -4 °F to +140 °F -4 °F to +140 °F
AES PPP AES SP

18 AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
5 Care Instructions
An empty AES PPP / AES SP must be fully charged within
24 hours!
Regardless of use, the AES PPP / AES SP must be fully charged
after 4 weeks at latest!
If you want to clean the AES SP / AES PPP, make sure it is neither
connected to a charger nor to a electrical consumer.
If you want to clean the charger, first disconnect the power
connection by pulling the mains plug out of the power socket!
The inside of the electrical connection socket of the AES PPP / AES SP
should be cleaned exclusively by expert personnel or by the
manufacturer AES Akku Energie Systeme GmbH.
Do not use aggressive cleaners or solvents such as acetone.
Please use a soft, clean and lint-free cloth.
6 Electrical tests
The electrical test of the AES PPP / AES SP 48 V takes place at the
manufacturer AES Akku Energie Systeme GmbH where all relevant
data such as capacity, end-of-charge voltage, quiescent voltage and
the uniformity of the individual cell voltages are checked.

18 AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
7 CE- Declaration of Conformity

19
AES Akku Energie Systeme GmbH, Biedenkamp 8, 21509 Glinde
This manual suits for next models
1
Table of contents
Popular Power Pack manuals by other brands

Lorentz
Lorentz PowerPack 600S Manual for installation and operation

POWEREPUBLIC
POWEREPUBLIC T3000 user manual

Atlas Copco
Atlas Copco LP 13-20 DEL PAC Safety and operating instructions

Husqvarna
Husqvarna PP490 Operator's manual

XPower
XPower Solar 400 owner's guide

Centech
Centech 62374 Owner's manual & safety instructions