AWILCO ES-2002 User manual

AWILCO
ENERGY SYSTEM ES-2002
LITHIUM POWERPACK / 2000W-100AH
IMD - Insulation Monitoring device
ES-2002, EUROPE (230V)
ES-2002UK, UNITED KINGDOM (230V)
OWNER’S MANUAL

For safe and optimum performance, the
energy system must be used properly.
Carefully read and follow all instructions and
guidelines in this manual and give special
attention to the CAUTION and WARNING
statements.
PLEASE KEEP THIS MANUAL
FOR FUTURE REFERENCE
DISCLAIMER
While every precaution has been taken to en-
sure the accuracy of the contents of this guide,
AWILCO ApS assumes no responsibility for
errors or omissions. Note as well that
specifications and product functionality may
change without notice.
IMPORTANT
Please be sure to read and save the entire ma-
nual before using the Energysystem.
Misuse may result in damage to the unit and/or
cause harm or serious injury. Read manual in its
entirety before using the unit and save manual
for future reference.
SERVICE CONTACT INFORMATION
Email: [email protected]
Phone: [phone]
Web: www.awilco.dk
PRODUCT NUMBERS
ES-2002 2000W / 100Ah - 230VAC (Schuko Socket - CEE 7/4)
ES-2002UK 2000W / 100Ah - 230VAC (British Socket - BS1363)
ES-2002AUS 2000W / 100Ah - 230VAC (Australia Socket – NS/NZS3112)
DOCUMENT PART NUMBER
AW1220552002 / Rev. 1
AW019640A2002 / Rev. 1
AWB716030002002 / Rev. 1
12.2023
02 Awilco Energysystem ES-2002

IMPORTANT SAFETY INFORMATION 4
1. INTRODUCTION 6
2. PRODUCT DESCRIPTION 6
3. INSTALLATION 7
4. CONNECTING TO BLUETOOTH 10
5. INVERTER/CHARGER OPERATION 11
6. FEATURE SETTING 14
7. TROUBLESHOOTING 21
8. SPECIFICATIONS 22
9. WARRANTY 25
APPENDIX I 27
APPENDIX II 28
TABLE OF
CONTENTS:
03
Awilco Energysystem ES-2002

This section contains important safety informa-
tion for the ES-2002 Powerpack. Each time, be-
fore using the unit, READ ALL instructions and
cautionary markings on or provided with the
unit, and all appropriate sections of this guide.
The unit contains LiFePO4 batteries, which are
considered as hazardous goods due to the fact
that they can overheat and ignite under certain
conditions.
Lithium battery is classified as dangerous goods
UN 3481, Class 9, Packing instruction 966 and
967 respectively. The Lithium Powerpack con-
tains a power source with high energy density
and hazardous materials mounted in metal
cabinet. The unit contains no user-serviceable
parts. See Warranty section for how to handle
product issues.
Make sure to study the technical specifications
before use. The technical specifications applies
to the 12V LiFePO4 battery and describes the
type and size, performance, technical characte-
ristics, warning and caution of the rechargeable
cell.
DANGER: FIRE AND/OR CHEMICAL BURN
HAZARD
• Do not cover or obstruct any air vent
openings and/or install in a zero-clearance
compartment.
IMPORTANT SAFETY
INFORMATION:
DANGER: SHOCK HAZARD. KEEP AWAY
FROM CHILDREN. FAILURE TO FOLLOW
THESE INSTRUCTIONS CAN RESULT IN
DEATH OR SERIOUS INJURY
• When working with electrical equipment,
have someone nearby in case of an
emergency.
• Unit contains Lithium battery, study and
follow all the battery manufacturer”s speci
fic precautions when using and servicing the
battery.
• Avoid moisture. Never expose unit to snow,
water etc.
• Unit provides high voltage AC, treat the
AC output socket the same as regular wall
AC sockets at home.
• Must not be used or stored in the
environment of corrosives, explosives, high
temperature (like in hot environments or
direct sun exposure).
• Prolonged contact to high heat or freezing
temperatures will decrease the working life
of the battery.
• Do not short circuit terminals. Do not
demolish or disassemble the battery.
• Warranty is two years as of invoice date.
Life time: 2000 cycles or 2 years*. Any
damage by incorrect use will void the
warranty. Free service will not be provided
by the manufacturer.
*) See warranty
04 Awilco Energysystem ES-2002

• The system must be used in the assigned
application. For further warranty information,
see the warranty section of this document.
• Disposal of the system must be done at an
approved recycling center and in accordance
with national legislation.
STORAGE
The unit must be fully charged before it is
placed into storage (please see the technical
specification for information). Furthermore,
please note that the battery must be recharged
every 3-6 months.
FCC and EMC INFORMATION
This equipment has been tested and found
to comply with the limits for a Class B digital
device, pursuant to part 15 of the FCC Rules
on 120V model and comply with the limits for
CE EMC standard on 230V model. These limits
are designed to provide reasonable protection
against harmful interference in a residential
installation. This equipment generates, uses
and can radiate radio frequency energy and, if
not installed and used in accordance with the
instructions, may cause harmful interference
to radio communications. However, there is no
guarantee that interference will not occur in a
particular installation. If this equipment does
cause harmful interference to radio or television
reception, which can be determined by turning
the equipment off and on, the user is encoura-
ged to try to correct the interference by one or
more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the
equipment and the receiver.
• Connect the equipment into an outlet on a
circuit different from that to which the
receiver is connected.
• Consult the dealer or an experienced radio/
TV technician for help.
05
Awilco Energysystem ES-2002

LIMITATIONS ON USE
Do not use this device with life support systems
or other medical equipment or devices.
INTRODUCTION
Thank you for purchasing this AWILCO energy
system. With our state of the art, easy to use
design, this product will offer you reliable ser-
vice by providing AC power, DC power and 5V
USB power for your vehicle, home, cabin, boat,
RV or Trailer and recharge the built-in Lithium
battery by means of an engine alternator* or
by a utility AC grid connection. The Lithium
Powerpack can run many AC-powered applian-
ces when you need AC power anywhere. The
5V USB power can charge many USB-powered
devices e.g a smartphone or tablet, which can
be used to monitor the batterystatus via the
build-in Bluetooth connection. The built-in
transfer switch will automatically switch the
load to the battery power when the utility
power is interrupted.
1. INTRODUCTION
2. PRODUCT DESCRIPTION:
This manual will explain how to use this unit
safely and effectively. Please read and follow
these instructions and precautions carefully
* Please contact authorized installer for proper
connection to an engine alternator.
PRODUCT DESCRIPTION
ES-2002 includes the items list below:
• 1 pcs. Base unit (ES-2002)
• 1 pcs. Owner”s manual
• 3 pcs. Andersson connectors, black,
red, blue
• 4 pcs. Mounting brackets
• 1 pcs. power cable 1,5m:
– EU model with Schuko plug
– UK model with UK plug
• ISRM01 start remote with cable.
• 1 pcs. green spark plug and 2 pieces MC4
(1 pcs. male and 2 pcs. female).
SERIES MODEL NO. RATING AC OUTPUT TYPES
INVERTER CHARGER TRANSFER
SWITCH
230V ES-2002, ES-2002UK, 2000W 55A/12V 16A -EU (16A) / -UK (13A)
ES-2002AUS -AU (10A)
06 Awilco Energysystem ES-2002

ANDERSSON CONNECTORS
The RED and BLACK Andersson
connectors are intended for use with DC
applications which draw higher DC currents.
Both terminals in the red connector are
connected to battery positive (+), and both
terminals in black connector are connected to
battery negative (-). Please refer to tech spec
table for max allowed DC currents.
The BLUE Andersson connector is
intended for easy/quick installation to vehicle
alternator. Pin marked with (+) is connected to
battery positive (+) and pin marked with (-) is
connected to battery negative (-). Please refer
to tech spec table for max allowed DC currents.
3. INSTALLATION:
07
Awilco Energysystem ES-2002
IMD
IMD stands for insulation monitoring
devices for an IT system. IMD is an
abbreviation for ’Insulation Monitoring
Device’.
The built-in IMD in the ES-2002 complies with
the EN64557-8 standard. It is used to monitor
the insulation resistance of the ES-2002 and to
trigger a visual alarm on the IMD and to switch
off the ES-2002 if the insulation resistance (RF)
falls below the response limit (Ra). RA is an IMD
response limit and RF is the insulation resistance
between the ES-2002 and the earth, PE termi-
nal or other equipotential bonding reference
point.
REAR FRONT
USB-C Socket
Green Spark Plug
230V Output
Andersson Connectors
AC Output Socket
Display
IMD
AC Output
Circuit Breaker
Mounting
for brackets
230V Socket
2 Solar Sockets

INSTALLATION
WARNING: It is recommended that all
wiring be done by a certified technician
or electrician to ensure adherence to
the applicable electrical safety wiring
regulations and installation codes.
Failure to follow these instructions can
damage the unit and could also result
in personal injury or loss of life.
CAUTION: Before beginning unit installation,
please consider the following:
• The unit should be used and stored in an
indoor area away from direct sunlight,
heat, moisture or conductive contaminants.
• When placing the unit, allow a minimum
of 8 cm. of space around the unit for
optimal ventilation.
• Ensure that the unit can rest on a flat
surface for optimal support.
• Please choose a well-ventilated area for
mounting the unit.
• The unit is to be mounted horizontally.
Do NOT mount the unit upside down, as
this can damage the unit.
• Please use the supplied metalbrackets to
mark for drillingholes in suitable positions,
after inserting the brackets in to cabinet
slots. Brackets can be inserted in 8
different positions around the cabinet.
It is recommended to use all 4 brackets
for secure installation of the ES-2002.
3. INSTALLATION:
• Please use the according screws or
bolt/nut, at correct size, min ø6 / M6,
recommended ø8 / M8 for the material
to which the system will be attached and
mounted.
• Make sure that your target area will
allow proper support for the brackets,
as well as offer proper room for cables
leading to/from the AC, the DC connectors
as well as the USB connector on the rear.
CONNECTING TO AN ENGINE ALTERNA-
TOR VIA OTHER 12V BATTERY, USING
THE ANDERSSON CONNECTORS.
• When connecting to an engine alternator
via other 12V battery, you are free to use
any of the (+) positive terminals in the unit.
Please note that you need to install a
battery separator between engine battery
and energy system – for advice on correct
battery separator, please contact an authori-
zed installer.
• For correct dimensioning of cable between
ES-2002 and batteryseperator, please refer
to batteryseperator manual.
• Use suitable crimping tool for the cables for
the 120A Andersson connectors.
• Make sure that it is firmly crimped for good
connection.
• If your batteryseperator of choise allows for
reverse connection (in order to transfer
energy from the ES-2002 to vehicle battery),
please make sure to use cables that can
support the full current in reverse mode.
8 Awilco Energysystem ES-2002

9
Awilco Energysystem ES-2002
• When connecting the mains voltage, thus
charging the battery takes place, it is VERY
important that the power cord is of high
quality. Here we recommend a minimum of
1.5mm2 and a maximum length of 10m.
Otherwise, voltage drops may occur. At the
same time, it is VERY important that there is
an active ground connection in the installation
(power outlet from the network), as well as
the connection between the mains plug and
the ES-2002 device.
DISCHARGING WITH DC CURRENTS
USING THE ANDERSSON CONNECTORS:
The ES-2002 allows for up to 200A continuous
discharge* Please use cables, red/black with
max length of 1,5m and 50mm2. If you need
longer cables, please refer to official cablesta-
bles in order to dimension the correct square of
cable to the desired cablelength.
* Please see section: Andersson Connectors
Should you choose to connect (-) negative on
the energysystem to engine battery, please
observe that the black negative cable should
be of same square and length as the red (+)
positive cable to the same battery.
FUSES:
When connecting the ES-2002 to a vehicle al-
ternator or DC consumption, it is important to
use the proper size of fuse in serial connection.
For charging from the alternator, 125A fuse
is recommended. For discharging to max DC
currents, a 200A fuse is recommended.
3. INSTALLATION:
CHASSIS GROUNDING CONNECTION:
DANGER: The unit chassis has to be
grounded properly. Never operate the unit
without proper grounding. Failure to do so can
result in death or serious injury.
• Connect the grounding cable”s ring termi
-nal to the unit ground screw.
• Connect the other side of the cable to the
common grounding point.
TESTING THE UNIT:
• Plug the unit to an AC source.
• The LED on display will turn on. If AC input
source is available, ”Status” LED turns
green.
This indicates the unit is running in By-pass
mode meaning AC output is running from
the AC input source. On the app you will
shortly see indication that battery is being
charged *see section 4 for additional
information on Bluetooth connection.
• Disconnecting the AC input source will
change the ”Status” LED on the Display to
amber.
• Both AC output and 5V USB are now
available and the unit is running on battery
power.
• Plug in a small AC load like a 40W table
lamp or small appliance to the AC socket to
verify AC is available.
• The unit is successfully installed and
functioning properly.

Every ES-2002 can be connected and
monitored by a smart phone/tablet via
Bluetooth. However, the App only supports
Android and iOS.
Attention: Please note that only one user
at a time can be connected to the Bluetooth
feature.
1. Download the App by scanning the QR code
below, or by searching the App Store / Play
Store for the AWILCO app.
2. Open the APP
a. Start the scanning process
b. Found Bluetooth!
4. CONNECTING YOUR ENERGY
SYSTEM TO BLUETOOTH:
3. Under ”Devices” – find and choose your
battery
a. Trying to create new connection
b. Connecting to GATT server
c. Connected!
4. When ”status connected” is shown
– press ”start”
a. Under U.I.T.C. info you can follow the
battery temperature and – cycles
b. Under System info ”Events” includes
a log status of the battery.
5. Choose the dots in the lower right corner
and the box ”Login dialog” will appear
6. Login dialog: Info about battery cell status
– press1234 + confirm
7. Login dialog: Rename device – press 5678
+ confirm.
10 Awilco Energysystem ES-2002
• Phone need Bluetooth 4.0 BLE
( Bluetooth low energy)
• Requires Android 4.3+
• Active Distance < 5.0 m
• Compatible with Iphone 4S or later
• Requires iOS 6.0+
• Active Distance < 5.0 m