AGA SIX-FOUR Series User manual

AGA SIX-FOUR SERIES - DC6 (FFD)
OW ERS MA UAL - ATURAL GAS
12/15 EINS 517120
PLEASE READ THESE I STRUCTIO S BEFORE USI G THIS APPLIA CE
Remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety
and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised
by AGA.
For use in GB and IE
Comprising
Servicing, Installation & Users
Instructions
&
Cooking Guide
DESN 512387 A

SECTIO PAGE
INTRODUCTION 3
APPLIANCE VIEW 4
I STALLATIO SECTIO 5
TECHNICAL DATA 6
INSTALLATION 7
FITTING AND PRODUCT DIMENSIONS 8
ELECTRICAL CONNECTION 9 - 10
CONNECTING TO GAS 11
COOKER STABILITY 12
PRESSURE TESTING 13
LEVELLING AND MOBILITY WHEELS 13
FITTING OF HOTPLATE CASTING AND PAN 14 - 18
SUPPORTS
SPLASHBACK 18
USERS GUIDE 19
WARNINGS 20
CONTROL PANEL 21
GAS HOTPLATE 22
TO FIT PAN SUPPORTS 23
SETTING UP THE COOKER FOR USE 24
GRIDDLE PLATE 25
SIMMERING OVEN 26
THE GRILL 27
THE OVENS 28
FITTING AND REMOVAL OF OVEN SHELVES 29
FAN OVEN 30 - 31
USING THE AUTOMATIC COOKING FACILITY 32 - 34
CLEANING AND CARING FOR YOUR COOKER 35 - 38
SERVICI G 39
SERVICING 40 - 48
SCHEMATIC WIRING DIAGRAM 49
2
CO TE TS

As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the
required safety standards when properly installed and used.
IMPORTA T OTICE: PLEASE READ THE ACCOMPA YI G WARRA TY.
Any alteration that is not approved by AGA could invalidate the approval of the appliance, operation of the warranty and
could affect your statutory rights.
In the interests of safety and effective use, please read the following before using your new AGA appliance.
The use of gas on a cooking appliance results in the production of heat and moisture in the room in which it is installed.
Ensure that the kitchen is well ventilated, keep the natural ventilation holes open or install a mechanical ventilation device
(mechanical extractor hood).
Prolonged intensive use of the appliance may call for additional and/or more effective ventilation, for example, opening of
a window, or, increasing the level of mechanical ventilation where present.
Installation must be to local and National IEE Wiring Regulations and carried out by a qualified Gas Safe Registered
Engineer, from an authorised distributor.
A little smoke and some odour may be emitted from the ovens when first switched on. This is normal and harmless (from
oven lagging and starch binder on the element insulation) and will cease after a short period of use.
Your appliance has a gas hob, a grill, three ovens; the lower right hand oven is a simmering oven, the upper right and lower
left hand ovens are electric fan ovens. The fan behind the rear panel ensures an even distribution of heat within the oven
during cooking, ie. the temperature at the lowest shelf position is the same as the temperature at the highest shelf
position.
The electric grill is situated in the roof of the top left hand compartment.
Refer to the diagram (See Fig. 1) to familiarise yourself with the cooker and refer to the relevant section for the simmering
oven, fan oven, grill and gas hotplate.
Your cooker is supplied with the following accessories:
5 oven shelves
1 large roasting tin
1 grill shelf
1 grill pan
1 grill grid
1 baking tray
1 griddle plate
The following loose parts are also packed with:
3 double pan supports (cast)
3 spillage wells (cast)
6 burner caps
6 burner heads
1 burner ring
1 handrail assembly
1 splashback assembly
1 fitting kit
6 burner skirts
2 spacer rings
6 gaskets
2 sealing strips
fixings
I TRODUCTIO
3

APPLIA CE VIEW
4
Fig. 1 DESN 517169
GRILL
COMPARTMENT
CONTROLS
ULTRA RAPID
4.5 KW WOK
BURNER
SEMI-RAPID
1.75 kW BURNER ULTRA RAPID
5.0 kW BURNER SPLASHBACK
3 DOUBLE PAN
SUPPORTS
UPPER
FAN OVEN
HANDRAIL
TIMER
LOWER
FAN OVEN
SIMMERING
OVEN
DATA PLAQUE
RAPID 3.0 kW
BURNER

Installation
Section
5
Remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the
safety and performance specification that we require. Do not use reconditioned or copy parts that have not been
clearly authorised by AGA.

6
TECH ICAL DATA
HOTPLATE
ATURAL GAS G20 - (APPLIA CE CATEGORY I2H)
L.H.F. R.H.F. R.H.R. L.H.R. CE TRE CE TRE
WOK FRO T REAR
BUR ER TYPE ULTRA- RAPID RAPID SEMI- SEMI- ULTRA-
RAPID RAPID RAPID RAPID
MAXIMUM HEAT 4.5 kW 3.0 kW 3.0 kW 1.75 kW 1.75 kW 5.0 kW
I PUT
I JECTOR MARKI G
MAI 0.66 116 116 097 097 167
SECO DARY 1.00 (x2) - - - - -
PRESSURE POI T POSITIO : REAR RH SIDE OF HOTPLATE
PRESSURE SETTI G: 20mbar
BUR ER IG ITIO : H.T. SPARK
ELECTRIC GRILL A D OVE S
UPPER OVE (FA ) - POWER RATING - 1.45 kW
GRILL ELEME T - POWER RATING - 2.30 kW
SIMMERI G OVE - POWER RATING - 1.0 kW
LOWER OVE (FA ) - 1.45 kW
230V 30 AMP POWER SUPPLY
The data plaque is located on a pull out plate - lower front of appliance (See Fig. 1, Page 4).

I STALLATIO
WAR I G: THIS APPLIA CE SHALL BE I STALLED I ACCORDA CE WITH THE REGULATIO S I FORCE A D
O LY USED I A WELL VE TILATED SPACE, READ THE I STRUCTIO S BEFORE I STALLI G OR USI G THIS
APPLIA CE.
PRIOR TO I STALLATIO , E SURE THAT THE LOCAL DISTRIBUTIO CO DITIO S (TYPE OF GAS A D GAS
PRESSURE) A D THE ADJUSTME TS OF THE APPLIA CE ARE COMPATIBLE.
THE ADJUSTME T CO DITIO S FOR THIS APPLIA CE ARE STATED O THE DATA PLATE WHICH IS SITUATED
I THE RIGHT HA D VE T SLOT AT THE BASE OF THE APPLIA CE.
This appliance is not connected to a combustion products evacuation device. It must be installed and connected in
accordance with current installation regulations. Particular attention shall be given to the relevant requirements regarding
ventilation. (B.S. 5440 Part 2). It should be in accordance also with any relevant requirements of the Gas Region and Local
Authority.
In your own interest, and that of safety to comply with the law, all gas appliances must be installed by a competent person.
Failure to install appliances correctly could lead to prosecution.
On completion, test the gas installation for soundness.
WAR I G: THIS APPLIA CE MUST BE EARTHED.
The appliance is designed for the voltage stated on the data plate.
The AGA 6-4 is supplied from the manufacturers as a fully tested chassis construction. hot plate, doors, splashback, pan
supports and handrail are assembled during installation.
7

FITTI G A D PRODUCT DIME SIO S
8
Fig. 2 DESN 512388 C
Any side wall above the cooker on either side shall be not less than 60mm horizontally from the cooker (see Fig. 2).
Surfaces over the top of the cooker must not be closer than 650mm.
A minimum clearance of 1000mm must be available at the front of the cooker to enable it to be serviced.
The vent slots in the back of the top plate must not be obstructed.
Do not install the cooker behind a decorative door in order to avoid overheating.
The cooker must stand on a firm and level surface we recommend that any soft material such as linoleum is removed.
It is recommended that the cooker is not installed on a base.
PLEASE OTE WHE FITTI G A COOKER HOOD
If a cooker hood is to be fitted, we only recommend the 6-4 Series CH900 cooker hood. It must be installed at a height of
at least 800mm above the hotplate.

ELECTRICAL CONNECTION IS LOCATED AT THE TOP RIGHT HAND SIDE OF THE APPLIANCE, BEHIND SIDE PANEL.
DURING INSTALLATION REMOVE THE RIGHT HAND SIDE PANEL TO CONNECT ELECTRICAL SUPPLY.
Remove 6 screws securing side panel to gain access to mains terminal. See Fig. 4 for location of cover.
Remember that the mains electrical cable must be routed through the grommet at the rear right hand side of the cooker
near the top, before connecting to the mains terminal connection.
Refer to Fig. 3A or 3B for wire connection to appliance.
Remember that an excess of cable length is required inside the cooker to allow for possible servicing of the spark
generator.
Remember that an excess of cable length is required behind the cooker for the withdrawal of the cooker from between the
kitchen units etc.
If the supply cord is damaged it must be replaced by the manufacturer, its service agent or similarly qualified persons in
order to avoid a hazard.
SI GLE PHASE CO ECTIO - The cooker requires a 30/32amp power supply fitted in conjunction with a double pole
isolator with a minimum contact clearance of 3mm and be connected to the mains with a minimum 6mm2cable to comply
with the latest editions of the Local and National Wiring Regulations.
THE ISOLATOR MUST OT BE POSITIONED IMMEDIATELY ABOVE THE COOKER, BUT MUST BE SITED WITHIN 2
METRES OF THE APPLIANCE.
Replace the right hand side panel once electrical connection has been made and replace fixing screws.
OTE: Ensure that the insulation card covering the mains terminal is in place, between the side panel and mains terminal.
9
ELECTRICAL CO ECTIO
Fig. 3A DESN 517161
SI GLE PHASE CO ECTIO - MI IMUM 6mm2CABLE A D MUST COMPLY WITH THE LATEST EDITIO S OF
LOCAL A D ATIO AL WIRI G REGULATIO S.

10
ELECTRICAL CO ECTIO (CO TI UED)
THREE PHASE CO ECTIO - MI IMUM 2.5mm2CABLE A D MUST COMPLY WITH THE LATEST EDITIO S OF
THE LOCAL A D ATIO AL WIRI G REGULATIO S.
Fig. 3B DESN 517162

CO ECTI G TO GAS
To allow ease of servicing and cooker mobility, an approved flexible 4ft hose should be fitted. Supply piping should not be
less than R 1/2(1/2” BSP). Connection is made to the R 1/2(1/2” BSP) female threaded entry in the inlet block located just
below the hotplate level on the rear right hand side of the cooker.
Fig. 4 DESN 517171
The gas bayonet connector must be fitted to the wall in the shaded area dimensioned in Fig. 4. Take into account that it
must be possible to pull the cooker forward sufficiently for servicing. Ensure flexible hose is not trapped between cooker
back panel and rear wall. Ensure hose is routed within the shaded area and away from shielded oven vent. The flexible
hose must be in accordance with the relevant standards.
IMPORTA T: THE GAS SUPPLY CO ECTIO AT THE WALL MUST OT PROJECT OUT FROM THE WALL BY
MORE THA 45mm, SO THAT IT DOES OT FOUL WITH THE BACK OF THE COOKER.
Check for gas soundness after connecting the appliance.
11

COOKER STABILITY
A stability bracket shall be secured firmly to the fabric of the building, when the appliance is connected to the gas supply by
a flexible hose. For positioning of bracket (See Fig. 4). A safety chain must also be anchored firmly to the wall and cooker
to prevent the flexible hose from straining, when the cooker is withdrawn for servicing. When fitting a stability bracket and
chain refer to dimensions in Fig. 4 and Fig. 4A.
Fig. 4A DESN 517163
POSITIO OF GAS BAYO ET O WALL (locate in shaded areas)
IMPORTA T: THE GAS SUPPLY CO ECTIO AT THE WALL MUST OT PROJECT OUT FROM THE WALL
BY MORE THA 45mm, SO THAT IT DOES OT FOUL WITH THE BACK OF THE COOKER.
Fig. 5 DESN 512390 A
12

PRESSURE TESTI G
The pressure test point is situated at the rear right hand side of the hotplate.
Place the wok burner head, burner cap and ring into position on the hotplate. Light the burner by pushing in the appropriate
control knob, and turning it anti-clockwise IGNITION position, until gas ignites, then continue to turn to the FULL ON
position.
For natural gas appliance, the pressure should be 20mbar (8 inches water gauge).
Turn off the tap, disconnect the pressure gauge and refit test point blanking screw.
LEVELLI G A D MOBILITY WHEELS
The cooker is fitted with mobility rollers, two at the rear and two at the front.
The AGA 6-4 is designed to stand on a flat and level surface, however, any unevenness may be overcome by adjusting the
four levelling feet, one at each corner of the base plate. The adjusting screws are accessed by removing left and right hand
hotplate castings (See section ‘To Remove Hotplate Castings - Servicing Section Page 40). To raise the cooker turn screw
clockwise, to lower turn screw anti-clockwise.
There are rollers on the base of the cooker to allow for positioning.
When the cooker is in the correct position the four levelling feet can be adjusted to level the cooker. THE FEET MUST BE
LOWERED E OUGH TO PREVE T THE COOKER ROLLI G OUT OF POSITIO . (See Fig. 6)
DESN 512391 BFig. 6
13

FITTI G OF HOTPLATE CASTI G A D PA SUPPORTS
Fig. 7B
Fig. 7A
DESN 512393 C
DESN 512400 A
HOTPLATE CASTI GS
1. Attach earth cable from centre casting to cooker chassis and locate over burner bodies. Repeat for left hand and right
hand castings and that the gaskets are fitted where the outer castings overlap centre castings. Ensure that earth cables
are attached.
2. Secure castings using 8 profiled fixing nuts. DO OT OVERTIGHTE . (See Fig. 7B).
14

4. Position burner caps onto burner bodies. (See Figs. 8A, 8B, 8C and 8D).
15
Fig. 7C DESN 512419 A
3. Fit and secure six burner rings using M4 screws on rear left hand, front centre, front right hand and rear right hand
burners. Use No.6 3/8screw on front left hand and centre rear burners. (See Fig. 7C).
OTE: The fitting of left hand and centre burners are the same as shown in Fig. 7C.
Fig. 8A DESN 513714
ULTRA RAPID BUR ER
DESN 513512
WOK BUR ER
Fig. 8B

FITTI G BUR ER CAP - RAPID A D SEMI-RAPID BUR ERS
BURNER CAP
RETAINING LUGS
Fig. 8C DESN 511618
BURNER CAP
ASSEMBLY OF RAPID A D SEMI-RAPID BUR ERS
BURNER HEAD
ELECTRODE
Fig. 8D DESN 511617
16

5. The pan supports are marked L (left), C (centre), R (right) on the underside and must locate in the recesses in the
hotplate casting. (See Fig. 9A and 9B).
Fig. 9A DESN 517164
Important
It is very important for the performance and reliability of the hob that the pan supports are fitted in accordance with the AGA
SIX-FOUR SERIES - DC6 OWNERS MANUAL.
To help identify the correct location of the pan supports, the centre pan support has been uniquely designed with a tab, as
shown. This pan support must be fitted in the rear centre position with the tag pointing towards the back of the
appliance.
Fig. 9B DESN 517165
LOCATING
TAB
17

18
Locate tabs on rear of splashback assembly, into the brackets on the upper rear of the cooker. (See Fig. 10). Push fully into
place.
Fig. 10 DESN 513137
SPLASHBACK
Fig. 9C DESN 517166
TO ADJUST PA SUPPORT LEVEL
1. Loosen retaining nut using 8mm spanner (See Fig. 9C).
2. To prevent rocking adjust the pan support foot using 2 1/2mm allen key.
3. Check pan support is level with opposing pan supports.
4. Retighten retaining nut.
HA DRAIL FITTI G
1. Position handrail assembly onto locating studs at each end of facia. Ensure the grub screw at each end of the hand rail
is facing downwards.
2. Push handrail assembly fully against facia and lock in place by tightening 2 grub screws (2 1/2mm). (See Fig. 7A).
RETAINING
NUT

Users
Guide
19

WAR I GS
WAR I G: The appliance and its accessible parts become hot during use. Care should be taken to avoid touching
heating elements. Children less than 8 years of age shall be kept away unless continuously supervised.
• The appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or
mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning
use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by children without supervision.
CAUTIO : The cooking process has to be supervised. A short term cooking process has to be supervised
continuously.
WAR I G: Unattended cooking on a hob with fat or oil can be dangerous and may result in fire. EVER try to
extinguish a fire with water, but switch off the appliance and then cover flame e.g. with a lid or fire blanket.
WAR I G: Danger of fire: Do not store items on the cooking surfaces.
WAR I G: Accessible parts may become hot during use. Young children should be kept away.
WAR I G: The cooker cannot be moved once installed.
WAR I G: DO OT attempt to move the cooker by pulling the handrails or doors.
20