AGI BATCO 1800 Series User manual

Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P1512180 R0
Revised: December 2019
Pitstop Drive Kits Assembly
Manual
Original instructions
This manual applies to:
AGI BATCO 1800, 2400 Series
AGI HUTCHINSON 1800, 2400 Series
AGI WESTFIELD 1800, 2400 Series
Gas, Electric, and Hydraulic Drives
Original Instructions

2 P1512180 R0
PITSTOP DRIVE KITS ASSEMBLY MANUAL –

PITSTOP DRIVE KITS ASSEMBLY MANUAL –
P1512180 R0 3
CONTENTS
1. Safety....................................................................................................................................................... 4
1.1 Safety Alert Symbol and Signal Words...................................................................................... 4
1.2 General Product Safety ............................................................................................................. 4
1.3 Moving Conveyor Belt Safety.................................................................................................... 4
1.4 Rotating Parts Safety................................................................................................................. 5
1.5 Work Area Safety ...................................................................................................................... 5
1.6 Guards Safety ............................................................................................................................ 5
1.7 Drives and Lockout Safety......................................................................................................... 5
1.7.1 Gas Engine Safety....................................................................................................... 6
1.7.2 Electric Motor Safety.................................................................................................. 6
1.7.3 Hydraulic Power Safety .............................................................................................. 7
1.8 Tire Safety.................................................................................................................................. 8
1.9 Personal Protective Equipment................................................................................................. 8
1.10 Safety Equipment .................................................................................................................... 9
1.11 Safety Decals ........................................................................................................................... 9
1.11.1 Decal Installation/Replacement............................................................................... 9
1.11.2 Safety Decal Locations and Details ........................................................................ 10
2. Assembly ............................................................................................................................................... 17
2.1 Assemble the Lift Hose............................................................................................................ 17
2.2 Install the Electric Drive .......................................................................................................... 18
2.2.1 Assemble the Motor Mounts................................................................................... 19
2.2.2 Install the Motor Mounts and Rails ......................................................................... 20
2.2.3 Install the Guard Mounting Brackets....................................................................... 21
2.2.4 Install the Motor ...................................................................................................... 22
2.2.5 Install the Pulleys, Drive Belts, and Tensioning Bolt................................................ 23
2.2.6 Install the Drive Belt Guard...................................................................................... 24
2.2.7 Install the Shaft Guard ............................................................................................. 25
2.3 Install the Hydraulic Wet Kit for the Electric Drive................................................................. 26
2.3.1 Install the Hydraulic Pump ....................................................................................... 27
2.3.2 Install the Hydraulic Tank......................................................................................... 32
2.3.3 Install the Hydraulic Fittings into the Flow Controller............................................. 33
2.3.4 Install the Hoses ....................................................................................................... 34
2.4 Install the Gas Drive ................................................................................................................ 35
2.4.1 Install the Drive and Battery Mounts....................................................................... 36
2.4.2 Install the Motor and Gearbox................................................................................. 40
2.4.3 Install the Battery and Fuel Tank ............................................................................. 46
2.4.4 Install the Guards ..................................................................................................... 49
2.5 Install the Hydraulic Drive ....................................................................................................... 52
2.5.1 Install the Hydraulic Motor ...................................................................................... 53
2.5.2 Install the Flow Controller........................................................................................ 58
2.5.3 Install the Hydraulic Fittings into the Lift Control ................................................... 62
2.5.4 Install the Hoses ....................................................................................................... 63
3. Limited Warranty.................................................................................................................................. 64

4 P1512180 R0
1. Safety
1.1. Safety Alert Symbol and Signal Words
This safety alert symbol indicates important safety messages in this manual. When you see
this symbol, be alert to the possibility of injury or death, carefully read the message that
follows, and inform others.
Signal Words: Note the use of the signal words DANGER,WARNING,CAUTION, and NOTICE with the safety
messages. The appropriate signal word for each message has been selected using the definitions below as a
guideline.
Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or
death.
Indicates a hazardous situation that, if not avoided, could result in serious injury or death.
Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation that, if not avoided, may result in property damage.
1.2. General Product Safety
It is the owner, operator, and maintenance personnel's responsibility to read and understand all safety
instructions, safety decals, and manuals and follow them when operating or maintaining the equipment.
• Owners must give instructions and review the information initially and annually with all personnel before
allowing them in the work area. Untrained users/operators expose themselves and bystanders to possible
serious injury or death.
• Use for intended purposes only.
• Do not modify the conveyor in any way without written permission from the manufacturer. Unauthorized
modification may impair the function and/or safety. Any unauthorized modification will void the warranty.
• Follow a health and safety program for your worksite. Contact your local occupational health and safety
organization for information.
1.3. Moving Conveyor Belt Safety
• DO NOT step on or touch moving conveyor belt.
• Shut off and lock out power to adjust, service, or clean.
1. SAFETY PITSTOP DRIVE KITS ASSEMBLY MANUAL –

P1512180 R0 5
1.4. Rotating Parts Safety
• Keep body, hair, and clothing away from rotating pulleys,
belts, chains, and sprockets.
• Do not operate with any guard removed or modified. Keep
guards in good working order.
• Shut off and remove key or lock out power source before
inspecting or servicing machine.
1.5. Work Area Safety
• Have another trained person nearby who can shut down the conveyor in case of accident.
• The work area should be kept clear of bystanders, including children.
• Keep the work area clean and free of debris.
1.6. Guards Safety
• Keep guards in place. Do not operate with guard removed.
• Do not walk on, step on, or damage guards.
• Lock out power before removing a guard.
• Ensure all guards are replaced after performing maintenance.
1.7. Drives and Lockout Safety
Inspect the power source(s) before using and know how to shut down in an emergency.
Whenever you service or adjust your equipment, make sure you shut down the power
source and unplug or remove the key (as applicable) to prevent inadvertent start-up and
hazardous energy release. Know the procedure(s) that applies to your equipment from the
following power source(s). Ensure that all personnel are clear before turning on power to
equipment.
PITSTOP DRIVE KITS ASSEMBLY MANUAL – 1. SAFETY